Harbor Freight Tools 92158 User's Manual
Contents
1. Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Avoid accidental starting Be sure the Power Switch is off before plugging in Carrying power tools with your finger on the Power Switch or plugging in power tools with the Power Switch on invites accidents Remove adjusting keys or wrenches before turning the power tool on A wrench or a key that is left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the power tool in unexpected situations Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions SKU 92158 For technical questions please call 1 800 444 3353 Page 3 16 17 18 19 20 21 22 23 24 25 Tool Use and Care Use clamps not included or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control Do not force the tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Do not use the power tool if the Power Switc2. 2 1 3 4 18 18 18 16 14 3 5 5 0 18 18 16 14 12 5 1 7 0 18 16 14 12 12 7 1 12 0 18 14 12 10 12 1 16 0 14 12 10 16 1 20 0 12 10 FIGURE C Based on limiting the line voltage drop to five volts at 150 of the rated amperes SKU 92158 For technical questions please call 1 800 444 3353 Page 7 SYMBOLOGY Ol Double Insulated G p Canadian Standards Association A Underwriters Laboratories Inc V Volts Alternating Current A Amperes Ng xxxx min No Load Revolutions per Minute RPM UNPACKING When unpacking check to make sure that all the parts are included Refer to the Assembly Drawing and Parts List at the end of this manual Not shown are five accessory Sanding Belts m m Paca If any parts are missing or broken please call Harbor Freight Tools at the number on the cover of this manual as soon as possible ASSEMBLY INSTRUCTIONS A WARNING Make sure the Power Switch of the Tool is in its Off O position and that the tool is unplugged from its electrical outlet before performing any assembly inspection maintenance or cleaning procedures Installing the Sanding Belt 1 Remove Screw 26 and Cover 23 Refer to the photos on the next page 2 Turn the Slide Lock 36 completely to one side This reduces the tension on the Roller 65 so that the Sanding Belt 66 can be slipped over easily 3 Place the Sanding Belt 66 over the Roller 65
3. a damp cloth Never use solvents to clean any parts of this tool Use compressed air to blow out debris from the motor vents SKU 92158 For technical questions please call 1 800 444 3353 Page 10 PARTS LIST Part Description Part Description 1 Housing 34 Washer Spring 2 Brush Holder 35 Screw Tapping M4x25 3 Stator 36 Slide Lock 4 Brush Holder Ring 37 Button 5 Screw 4x65 38 Lever 6 Washer Spring 39 Screw 7 Nut M4 40 Carbon Brush 8 Nut Mount 41 Brush Cover 9 Dust Seal 42 Bushing Rubber 10 Armature 43 Switch Base 11 Bearing 626 44 Screw Tapping M4x18 12 Cover Inner 45 Bracket Fixed 13 Bearing 608 46 Washer Flat 14 Bearing Cover A 47 Screw Tapping M4x18 15 Screw M4x14 48 Switch 16 Washer Spring 49 Screw 17 Woodruff Key 50 Screw Tapping M4x10 18 Washer Flat 51 Shaft 19 Washer Spring 52 Line Cord 20 Nut M6 53 Line Cord Protector 21 Bear Box 54 Cord Clip 22 Bracket 55 Spring 23 Cover 56 Bushing 24 Spindle 57 Slide Block 25 Bearing 608 58 Label 26 Screw M5x20 59 Screw Adjusting 27 Gear 60 Bar Adjusting 28 Pinion 61 Screw Hex M4x20 29 Bearing 6001 62 Spring Adjusting 30 Gear Box Cover 63 Pin 31 Screw 64 Bearing 693 32 Bearing Cover B 65 Roller 33 Screw M4x14 66 Belt Sanding PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST
4. and the Spindle 24 SKU 92158 For technical questions please call 1 800 444 3353 Page 8 4 Turn the Slide Bar 36 so it points to the Pulley 65 and tightens the tension on the Sanding Belt 66 Replace Cover 23 and Screw 26 5 If needed adjust the tracking of the Sanding Belt by turning the Adjustment Screw 59 Screw 26 Cover 23 Sanding Belt 66 S Spindle 24 OPERATING INSTRUCTIONS Controls Switch 48 Slide Lock 36 Loosen Sanding Belt Adjusting Screw 59 Sanding Belt Tracking 7 Y d we Rm Screw 49 S gt Brush Cover 41 Angle e ms Bracket 22 Operation Secure the workpiece to be sanded Loosen Screw 49 and adjust Bracket 22 to the desired angle for sanding Plug the Line Cord 52 into a GFCI electrical outlet BO mc Always follow all safety instructions and warnings in this instruction manual SKU 92158 For technical questions please call 1 800 444 3353 Page 9 5 Securely grasp the tool handle with both hands and press the On Off Switch 48 to the On I position 6 Begin sanding with light movements and pressure until the sanding capability is known on the material being sanded 7 When finished using the Belt Sander press the On Off Switch 48 to the Off O position Wait until the motor stops before setting the tool down 8 Unplug the unit from the electrical outlet INSPECTION MAINTENANCE AND CLEANING A WA
5. properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock See Figure A The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See Figure A Your tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in the following illustration See Figure A QI Q 9 5 FIGURE A FIGURE B DOUBLE INSULATED TOOLS TOOLS WITH TWO PRONG PLUGS Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code See Figure B SKU 92158 For technical questions please call 1 800 444 3353 Page 6 2 Double insulated tools may be used in either of the 120 volt outlets shown in the pre ceding illustration See Figure B EXTENSION CORDS 1 Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire ext
6. AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KINDTO THE BUYERTHAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 92158 For technical questions please call 1 800 444 3353 Page 11 ASSEMBLY DRAWING Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 92158 For technical questions please call 1 800 444 3353 Page 12
7. CHICAGO PY tite Power Tools BANDFILE 1 2 INCH BELT SANDER WCE 92158 ASSEMBLY AND OPERATION INSTRUCTIONS e WE Ils uy Due to continuing improvements actual product may differ slightly from the product described herein Distributed Exclusively by 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http Avww harborfreight com TO PREVENT SERIOUS INJURY READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE Copyright 2004 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 SPECIFICATIONS Motor 120 V 60 Hz 600 watts ng 10 000 min Belt Speed 2300 FPM feet per minute single speed Gear driven Sanding Area 1 2 W x 5 L Inches Pivot Head Adjustable 180 R Line Cord Two prong polarized 8 feet 9 inches long C Us Overall Dimensions 11 L x 4 1 2 H x 3 W Inches 18 1 4 L with 230677 sanding head Weight 4 8 Ib Accessories 5 Sanding Belts SAVE THIS MANUAL You will need the manual for the safety warnings and precautions assembly instructions operating and maintenance procedures parts list and diagram Keep your invoice with this manual Write the invoice number on the inside of th
8. RNING Make sure the Power Switch of the Tool is in its Off O position and that the tool is unplugged from its electrical outlet before performing any inspection maintenance or cleaning procedures 1 Before each use inspect the general condition of the Belt Sander Check for loose screws misalignment binding or tears of sanding belt cracked or broken parts damaged electrical wiring and any other condition that may affect its safe operation If abnormal noise or vibration occurs have the problem corrected before further use Do not use damaged equipment Store in a clean and dry location Inspect the Carbon Brushes every few months for excessive wear Sooner if the tool is used daily Over time if the performance of the tool diminishes or it stops working completely it may be necessary to replace the motor s Carbon Brushes The brushes are accessed by removing the Carbon Brush Cover 41 on top and bottom of the unit Pull out the Carbon Brushes 40 and clean or replace both This procedure should be completed by a qualified technician 4 Before each use inspect the general condition of the Belt Sander Check for loose screws misalignment or binding of moving parts cracked or broken parts damaged electrical wiring and any other condition that may affect its safe operation If abnormal noise or vibration occurs have the problem corrected before further use Do not use damaged equipment 5 Clean the outside of the unit with
9. aintenance or cleaning procedures Never leave the Belt Sander unattended while running Turn power off if you have to leave the Belt Sander Before each use check all nuts bolts and screws for tightness Vibration during mixing may cause these to loosen Use both hands when operating Many tools such as chain saws hand held sand ers drills routers etc require the use of both hands when operating Also hold stock with both hands when buffing or sanding This helps maintain tool and stock stability and keeps hands away from the working area of the tool NWARNING Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are lead from lead based paints crystalline silica from bricks and cement or other masonry products arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 8 25249 5 et seq ZA WARNING People with pacemakers should consult their physician s before us ing this product Electromagnetic fields in close p
10. e front cover Keep the manual and invoice in a safe and dry place for future reference GENERAL SAFETY RULES ZNWARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock fire and or serious injury SAVE THESE INSTRUCTIONS Work Area 1 Keep your work area clean and well lit Cluttered benches and dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes 3 Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control Protect others in the work area from debris such as chips and sparks Provide barriers or shields as needed Electrical Safety 4 Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded 5 Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock REV 09 06 SKU 92158 For technical questions please call 1 800 444 3353 Page2 10 11 12 13 14 15 Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances Never remove the grounding prong or modify the plug in any way Do not use a
11. ension cord 2 As the distance from the supply outlet increases you must use a heavier gauge exten sion cord Using extension cords with inadequately sized wire causes a serious drop in voltage resulting in loss of power and possible tool damage See Figure C next page 3 The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Figure C 4 When using more than one extension cord to make up the total length make sure each cord contains at least the minimum wire size required See Figure C 5 If you are using one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Figure C 6 If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use Fa Make sure your extension cord is properly wired and in good electrical condition Al ways replace a damaged extension cord or have it repaired by a qualified electrician before using it 8 Protect your extension cords from sharp objects excessive heat and damp or wet areas RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 OR 240 VOLT NAMEPLATE AMPERES EXTENSION CORD LENGTH at full load 25 Feet 50 Feet 75 Feet 100 Feet 150 Feet 0 2 0 18 18 18 18 16
12. h does not turn it on or off Any tool that cannot be controlled with the Power Switch is dangerous and must be replaced Disconnect the Power Cord Plug from the power source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with a sharp cutting edge are less likely to bind and are easier to control Do not use a damaged tool Tag damaged tools Do not use until repaired Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool Service Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury When servicing a tool use only identical replacement parts Follow instructions in the Inspection Maintenance And Cleaning section of this manual Use of unauthorized parts or fai
13. lure to follow maintenance instructions may create a risk of electric shock or injury SPECIFIC SAFETY RULES FOR THIS PRODUCT Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will make exposed metal parts of the tool live and shock the operator Maintain labels and nameplates on the Belt Sander These carry important informa tion If unreadable or missing contact Harbor Freight Tools for a replacement SKU 92158 For technical questions please call 1 800 444 3353 Page 4 10 11 12 Always wear ANSI approved safety impact eye goggles heavy work gloves and ear protection when using the Belt Sander Using personal safety devices reduce the risk for injury Maintain a safe working environment Keep the work area well lit Make sure there is adequate surrounding workspace Always keep the work area free of obstructions grease oil trash and other debris Do not use a power tool in areas near flammable chemicals dusts and vapors Do not use this product in a damp or wet location Avoid unintentional starting Make sure you are prepared to begin work before turn ing on the Belt Sander Do not force the Belt Sander This tool will do the work better and safer at the speed and capacity for which it was designed Always unplug the Belt Sander from its electrical outlet before performing any inspection m
14. ny adapter plugs Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded If the tools should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user Double insulated tools are equipped with a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insulation O eliminates the need for the three wire grounded power cord and grounded power supply system Do not abuse the Power Cord Never use the Power Cord to carry the tools or pull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immediately Damaged Power Cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord marked W A or W These extension cords are rated for outdoor use and reduce the risk of electric shock Personal Safety Stay alert Watch what you are doing and use common sense when operating a power tool Do not use a power tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury
15. roximity to a heart pacemaker could cause interference to or failure of the pacemaker In addition people with pacemakers should adhere to the following Avoid operating power tools alone Don t use a power tool with the power switch locked on f powered via a power cord be certain that the tool is properly grounded A ground fault interrupt GFCI system is also a good precaution This inexpensive device is a good safety measure because it prevents a sustained electrical shock Properly maintain and inspect all tools before use to avoid electrical shock SKU 92158 For technical questions please call 1 800 444 3353 Page 5 GROUNDING Note This tool comes with a two prong polarized plug and is double insulated for safety ZNWARNING Improperly connecting the grounding wire can result in the risk of electric shock Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facil ity before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician GROUNDED TOOLS TOOLS WITH THREE PRONG PLUGS Tools marked with Grounding Required have a three wire cord and three prong ground ing plug The plug must be connected to a
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