Harbor Freight Tools 91815 User's Manual
Contents
1. Remove the Arbor Nut 101 and Arbor Flange 102 Remove the Saw Blade Place a new Saw Blade or professionally sharpened old Saw Blade on the Arbor with Flange 113 Note that the teeth should be facing the front of the Table Saw Replace the Arbor Flange 102 and the Arbor Nut 101 Place a length of wood in back of the Saw Blade so that at least one of the teeth engage the wood SKU 91815 Page 17 10 11 Use the Arbor Wrench 174 to turn the Arbor Nut 101 counterclockwise to securely tighten Replace the Table Insert 8 and two Screws 7 Table Front Figure L Saw Blade Replacement Adjusting 45 and 90 Degree Positive Stops N WARNING Avoid serious injury When making adjustments around the Saw Blade always unplug the Table Saw Line Cord from the electrical outlet and remove the safety key from the Switch Wear gloves when working around the Saw Blade The teeth are very sharp 1 2 10 Raise the Saw Blade 103 to the highest setting using the Height Hand Wheel 144 Set the Saw Blade at 90 degrees by turning the Tilt Hand Wheel 144 counterclockwise as far as it will go Do not force beyond the stop Place a carpenter s square on the Table 22 and against the Saw Blade without touching the teeth If the Saw Blade is not at 90 degrees continue with step 4 Remove two Screws 7 and the Table Insert 8 Refer to Figure L above Loosen Set Screw 150 located in the Se2. 163 Connector 125 FlatWasher 1 8 4 a D 10 Shield Plate Hand Wheel Rod Spring KN PSE ME ME MEIN BOE 1 ME EN 4 153 Cross Connect gt 8 ms MG KN 1 Ea me 10 1 3 8X2 159 ESS J M8 2 Ld SEO beri ek BEE Ss as E a 1 a E M6 E HE M8X20 2 Ma 2 3 2 i i 2 1 ointer DEE 1 Leadscrew 2 168 Front Guard Rear Guard Hex Nut rs C 4 164 Pointer Bracket P R 1 1 1 1 1 1 1 1 1 4 1 1 1 1 2 1 0 r 1 2 1 1 1 1 1 2 2 ger ee NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 91815 Page 24 MOTOR AND TRUNNION ASSEMBLY DRAWING EZ _ ee m Erd ET dee Gei Su A Sk ETO de MT ET Mia ET rI ing Gr ret erk 194 III d SKU 91815 Page 25
3. Retighten Hex Nut 32 SKU 91815 Page 16 Miter Gauge Adjustment Always check to see that the Miter Gauge is accurate at 90 degrees before cutting 1 To check the alignment place the Miter Gauge in the Table slot so that the Miter Gauge body is flush with the Table edge If it is not flush with the edge continue with step 2 See Figure K below Loosen the Lock Knob 1 Move the Miter Gauge body until flush with the Table edge Retighten Lock Knob 1 If the Pointer 5 in not at 90 degrees loosen the Screw 4 holding the Pointer and move it to 90 degrees Retighten Screw 4 ge eite _Al Ss i Figure K Miter Gauge Removing and Installing the Saw Blade A WARNING Avoid serious injury When removing or installing a Saw Blade always unplug the Table Saw Line Cord from the electrical outlet and remove the safety key from the Switch Wear gloves when handling the Saw Blade The teeth are very sharp 1 2 Remove two Screws 7 and the Table Insert 8 Refer to Figure L on the next page Raise the Saw Blade 103 to the highest setting using the Hand Wheel Handle 144 Place a length of wood not paneling at least 2 thick in front of the Saw Blade so that at least one of the teeth engage the wood firmly This is to keep the Saw Blade from turning when loosening the Arbor Nut 101 Use the Arbor Wrench 174 to turn the Arbor Nut 101 clockwise to loosen The Arbor Nut has left hand threads
4. Carrying power tools with your finger on the Power Switch or plugging in power tools with the Power Switch on invites accidents Remove adjusting keys or wrenches before turning the power tool on A wrench or a key that is left attached to a rotating part of the power tool may result in personal injury SKU 91815 Page 3 14 15 16 17 18 19 20 21 22 23 24 20 Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the power tool in unexpected situations Use safety equipment Always wear eye protection Dust mask nonskid safety shoes hard hat or hearing protection must be used for appropriate conditions Tool Use and Care Use clamps not included or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control Do not force the tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Do not use the power tool if the Power Switch does not turn it on or off Any tool that cannot be controlled with the Power Switch is dangerous and must be replaced Disconnect the Power Cord Plug from the power source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accide
5. Drawing and Parts List at the end of this manual lf any parts are missing or broken please call Harbor Freight Tools at the number on the cover of this manual as soon as possible ASSEMBLY INSTRUCTIONS Stand Assembly Note Hand tighten the nuts and bolts during assembly 1 Attach the Stand Legs 62 to the Stand Top 60 front and rear pieces using sixteen 5 16 x 5 8 Carriage Bolts 61 5 16 Flat Washers 59 5 16 Lock Washers 39 and 5 16 Hex Nuts 58 Refer to Figure C below 2 Attach the Cross Braces 63 to the left and right sides of the Stand Legs 62 and Cross Braces 64 to the front and rear sides of the Stand Legs 62 Use eight 5 16 x 5 8 Carriage Bolts 61 5 16 Flat Washers 59 5 16 Lock Washers 39 and 5 16 Hex Nuts 58 The longer Cross Braces must be under the longer Stand Top pieces as shown below 454 58 24 39 24 b eai 59 24 esi t 3 A 7 E _ aa HI 24 AM dd Figure C Stand Assembly SKU 91815 Page 10 Assembling the Saw to the Stand Caution The Table Saw body is very heavy and needs two people to lift Use care when lifting Failure to comply may cause serious injury and damage to equipment te With the help of another person carefully lift the saw body out of the shipping box and set on the ground Remove the protect wrapping from the saw top and wipe the saw top clean with a soft cloth Lift the saw
6. When the Saw Blade is turning at full soeed guide the side of the stock flush against the Fence and level with the Table then push forward into the Saw Blade at a slow and even pace Use a push stick not supplied to complete the cut as the end of the stock approaches the Saw Blade When the cut is complete step back and press the Switch down to the Off position When the Saw Blades stops turning remove the stock from the Table Making a Cross Cut Loosen the Fence Lock Knob 56 and remove the Fence from the Table Set the Fence in a safe place away from the Table Saw Place the Miter Gauge in the slot to the left or right of the Saw Blade slide the Miter Gauge back and forth in the slot If movement is sluggish remove the Miter Gauge and rub some hard wax into the entire slot Replace the Miter Gauge and Slide it back and forth in the slot until movement is easy If an angle is to be cut adjust the Miter Gauge by loosening the Lock Knob 1 and setting the desired angle as read on the scale Retighten the Lock Knob With the Miter Gauge in front of the Saw Blade place the stock to be cut flush against the Miter Gauge surface and align the cut mark with the Saw Blade Raise the Blade Guard 10 to expose the Saw Blade Place the stock to be cut next to the Saw Blade and adjust the Saw Blade height to 1 8 to 1 4 above the thickness of the stock Lower the Blade Guard 10 making sure that the Anti kickback Pawls are faci
7. an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in the following illustration See Figure A Figure A Three prong Outlet Figure B Two prong Outlet Double Insulated Tools Tools with Two Prong Plugs Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code See Figure B above Double insulated tools may be used in either of the 120 volt outlets shown in the following illustration See Figure B above EXTENSION CORDS Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord As the distance from the supply outlet increases you must use a heavier gauge extension cord Using extension cords with inadequately sized wire causes a serious drop in voltage resulting in loss of power and possible tool damage See Table A The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Table A When using more than one extension cord to make up the total length make sure each cord contains at least the minimum wire size required See Table A I
8. it prevents a sustained electrical shock e Properly maintain and inspect all tools before use to avoid electrical shock GROUNDING Note This tool comes with a 3 prong grounded plug A WARNING Improperly connecting the grounding wire can result in the risk of electric shock Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool or product Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Grounded Tools Tools with Three Prong Plugs 1 Tools marked with Grounding Required have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock See Figure A SKU 91815 Page The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See Figure A Your tool must be plugged into
9. points to zero on the Guide Rail Lock the Fence in place by pushing the Lock Handle 55 down Move the Guide Rail 44 Assembly and the Fence if necessary so that the Fence is flush to the Saw Blade 103 Do not unlock the Fence Lock Handle 55 to perform this Move the Fence and Guide Rail Assembly together when establishing the zero point Tighten the eight Hex Screws 29 that hold the Guide Rail 44 Assembly to the Front Rails 69 and 72 Check the clearance between the Table and the Fence The gap should be the same at the Table front as it is at the rear If the gap width Is different adjust the foot at the rear of the Fence until the gap width is the same Leveling the Extension Wings Place a straight edge at least 18 long on the right front of the Table 22 and right Extension Wing 76 Raise or lower the Extension Wing until the front edge is flush with the Table Securely tighten the hardware on the front of the Extension Wing Move the straight edge to the rear of the Table and Extension Wing and repeat steps 2 and 3 Repeat steps 1 through 4 on the Table and left Extension Wing SKU 91815 Page 14 Assembling the Blade Guard and Splitter 1 Insert the blade guard support Shaft 33 and Lock Washer 34 into the curved slot at the rear of the saw Cabinet 57 screw in the Shaft clockwise using an open end wrench until securely tightened The Shaft has a flat area for the wrench to fit Refer to Fi
10. tools are equipped with a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insulation O eliminates the need for the three wire grounded power cord and grounded power supply system Do not abuse the Power Cord Never use the Power Cord to carry the tools or pull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immediately Damaged Power Cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord marked W A or W These extension cords are rated for outdoor use and reduce the risk of electric shock Personal Safety Stay alert Watch what you are doing and use common sense when operating a power tool Do not use a power tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Avoid accidental starting Be sure the Power Switch is off before plugging in
11. CENTRAL MACHINERY TABLE SAW 10 INGH DIRECT DRIVE ASSEMBLY AND OPERATING INSTRUCTIONS Distributed Exclusively by 3491 MISSION OAKS BLVD CAMARILLO CA 93011 VISIT OUR WEB SITE AT HTTP WWW HARBORFREIGHT COM Copyright 2004 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions and replacement parts please call 1 800 444 3353 SPECIFICATIONS lem gt Description _ _ Saw Blade 10 inch 36 teeth included 5 8 inch 90 to 30 degrees left right angle 0 to 60 degree left right miter 3 1 8 inches at 90 degrees 2 1 8 inches at 45 degrees tilt 28 1 4 L x 1 3 4 W x 2 1 2 H inch Scale 0 to 27 1 4 inches right Fence to blade 25 1 2 inches maximum 20 1 8 L x 22 5 8 W x 21 5 8 H inches 38 1 2 W x 22 1 4 L x 1 3 8 H inches 20 1 8 L x 51 1 8 W x 38 H inches SAVE THIS MANUAL You will need the manual for the safety warnings and precautions assembly instructions operating and maintenance procedures parts list and diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep the manual and invoice in a safe and dry place for future reference GENERAL SAFETY RULES A WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instr
12. R THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND Ll CENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS J HERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO A THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS SKU 91815 Page 21 SAW BODY AND STAND ASSEMBLY PARTS LIST Part Description Size Qty Part Description Size Qty 1 flockknb 11 7 48 S le but Flat Washer 6 26 1 Miter Gauge Body 1 1 Label Pointer bu Clamp Plate GuideBar gt i 6X50 EE Oo Pad 1 5 M6 LockPlate 1 10 4X24 LockHande 1 10 6X26 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 61 62 63 64 65 67 70 71 72 73 74 75 76 77 78 79 81 82 83 Warning Label Roll Pin Lock Washer 1 MEN PS LE bed BSR BSR ZA ME dizi 20 3 Sera 6X50 Geri HexNut NE 4X24 a 6X26 Anti Kickback Pawl Spring Spacer BE Ss EA M8X12 Rear Rail short Rear Rail long 45 46 a 48 49 50 beiek 52u 53 54 Ko 56 57 58 59 60 61 62 S
13. ble top then tighten the Hex Cap Bolts when the corner lead edge of the wing is also flush with the Table from front to back 4 Repeat steps one through four with the left Extension Wing 76 Right Extension Wing 76 ed E EEE SR Figure F Wing and Rail Assembly SKU 91815 Page 12 Guide Rail Assembly 1 Attach the Front Rail brackets 72 and 69 to the Table 22 with only three 1 4 x 3 4 Hex Screws 29 1 4 Lock Washers 14 and 1 4 Flat Washers 2 See Figures F and G Hex Screws 29 should be placed horizontally in approximately the center of the slot 2 Attach the Rear Rail brackets 20 and 21 to the Table 22 with only three 1 4 x 3 4 Hex Screws 29 1 4 Lock Washers 14 and 1 4 Flat Washers 2 3 Push the long Front Rail bracket 69 up as far as it will go then tighten the two Hex Screws 29 holding it to the Table 4 Push the long Rear Rail 21 as far up as it will go then tighten the two Hex Screws 29 holding it to the Table 5 Insert a 1 4 x 3 4 Hex Screw 29 with a 1 4 Flat Washer 2 through the long Front Rail 69 and through the Right Extension Wing 76 and fasten with a 1 4 Flat Washer 2 and a 1 4 Hex Nut 12 Hand tighten only at this time 6 Repeat Step 5 for the Rear Rails 20 and 21 mounting to the left and right Extension Wings 76 Hand tighten only at this time 7 Onthe short Rear Rail 21 push up as far as it will
14. body and place upside down on a protective surface For example place on a flattened cardboard box Place the previously assembled Stand upside down on the saw body bottom Note that the label on the Stand must face forward or toward the front of the saw body Align the mounting holes in the Stand with those on the saw body bottom and secure using four 5 16 x 3 4 Cap Bolts 38 eight 5 16 x 23mm Flat Washers 45 four 5 16 Lock Washers 39 and four 5 16 Hex Nuts 58 Refer to Figure D below securely tighten the hardware attaching the saw body to the Stand Do not tighten the Stand hardware until the saw is placed on its feet With the help of another person carefully lift and turn the saw over onto the Stand feet Level the saw body by moving it back and forth until the saw body is sitting level and squarely on the Stand feet Securely tighten all Stand hardware Figure D Stand to Saw Assembly SKU 91815 Page 11 Extension Wing Assembly 1 Bolt the right Extension Wing 76 to the Table 22 with three 5 16 x 1 Hex Cap Bolts 75 5 16 x 23mm Flat Washers 45 and 5 16 Lock Washers 39 Refer to Figures E and F below Hand tighten enough to hold the wing in place and allow for adjustment 2 Place a carpenter s level not included on the Table so that it hangs over the edge of the wing approximately one inch 3 Bring the edge of the wing flush to the edge of the Ta
15. e Fence 37 using one 1 4 Flat Washer 2 1 4 Lock Washer 14 and two Hex Nuts 12 See Figure H above 4 Place the Fence 37 on the Table 22 Guide Rail adjacent to the miter fixture slot SKU 91815 Page 15 KE d b i gt While holding the Fence Body 50 in place move the Fence so that it is exactly parallel to the miter fixture slot the entire length of the Fence Tighten the four Hex Cap Bolts 38 Check the final alignment If out of parallel loosen the bolts and realign If the Pointer on the Fence Body is not at zero while the Fence is flush to the Saw Blade loosen the Screw holding the Pointer and move it to zero Retighten the Screw Check the adjustment of the Rear Hook 35 at the back of the Fence It should be adjusted so that it overlaps the Rear Rail 21 by about 1 8 Remove the Fence 37 from the Table 22 and set aside Figure J Fence Assembly ADJUSTMENTS Aligning the Blade Guard and Splitter to the Saw Blade Raise the Blade Guide 10 assembly up and away from the Table 22 See Figure H on the previous page Raise the Anti Kickback Pawls 17 up and away from the Table Raise the Saw Blade 103 to the highest setting using the Hand Wheel Handle 144 Loosen Hex Nut 32 at the end of Shaft 33 Place an accurate straight edge against the Saw Blade flat surface not teeth and the Splitter 27 Move the Splitter until it aligns center to center with the Saw Blade
16. en slip could cause your hand to move into the moving saw blade Before making any adjustments to the Table Saw the Switch should be in the OFF position and the Switch locked OFF Never turn the Table Saw ON before clearing the table and work surface of all objects tools scraps of wood etc except the stock to be cut Avoid Kickback of stock For rip cuts the saw blade must be exactly parallel to the fence to prevent pinching or heeling Use the stock Separator 27 on the output side of the stock cut Only feed the stock against the rotation of the saw blade Keep the stock firmly on the table while cutting When making rip cuts Push only on the main section of stock between the saw blade and the fence Always use a push stick never your hands Do not release the stock before the cut is complete and push beyond the saw blade Always push the stock through the saw blade never pull it through from the opposite direction Always use the anti kickback claws Do not rip stock that is bowed warped or has nonparallel edges Never reach over or behind the saw blade The use of abrasive cut off or wire wheels can be dangerous and must not be used Never perform any sawing operation freehand Before each use check all nuts bolts and screws for tightness Vibration during cutting may cause these to loosen Keep extension cord off the ground and away from water Note Performance of this tool may va
17. f you are using one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Table A SKU 91815 Page 8 6 I you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use 7 Make sure your extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using It 8 Protect your extension cords from sharp objects excessive heat and damp or wet areas Table A RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 VOLT NAMEPLATE AMPERES EXTENSION CORD LENGTH At Full Load Feet Feet Feet Feet 5 2 1 3 4 6 o nB n n B edi o i n 8 6 35 50 18 18 16 14 18 16 dd 12 16 14 1 12 10 12 10 2 0 5 1 7 0 7 1 12 0 14 1 12 1 10 1 gt 164 200 12 100 os 5 4 Based on limiting the line voltage drop to five volts at 150 of the rated amperes ek ek ek ek EA ninja jolo 2 p SYMBOLOGY Table B O Double Insulated Canadian Standards Association O Underwriters Laboratories Inc Volts Alternating Current A rre 0 oovmin No Load Revolutions per Minute RPM SKU 91815 Page 9 UNPACKING When unpacking check to make sure that all the parts are included Refer to the Assembly section and the Assembly
18. go then tighten the bolt holding it to the Table Do not tighten the bolts from the Rear Rails to the Extension Wings at this time MO g na FRONT Figure G Guide Rail Assembly SKU 91815 Page 13 10 11 12 13 14 b 16 17 18 Before attaching the short Front Rail 72 to the left Extension Wing 76 place the Switch Plate 79 behind the lip of the left Extension Wing and line up the holes in the Switch Plate and the Extension Wing Attach the Short Front Rail 72 to the left Extension Wing 76 with one 1 4 x 3 4 Hex Screw 29 two 1 4 Flat Washers 2 one 1 4 Lock Washer 14 and one 1 4 Hex Nut 12 Hand tighten only at this time Hold up the Short Front Rail 72 as far as it will go then tighten the bolt holding the Short Front Rail to the Table 22 Do not tighten the bolt holding the Short Front Rail to the Left Extension Wing 76 at this time See Figures F and G Slide the open end of the Long Guide Rail 44 onto the Guide Rail Connector 70 already inserted into the Short Guide Rail 73 Attach the Guide Rail assembly to the Front Rails 69 and 72 with eight 1 4 x 1 2 Hex Screws 71 1 4 Flat Washers 2 and 1 4 Lock Washers 14 Hand tighten only at this time Raise the Saw Blade 103 to the highest setting using the Hand Wheel Handle 144 Place the Fence Assembly 37 on the Guide Rail assembly 73 and 44 so that the pointer on the Fence body
19. gure H below 2 Thread a 7 16 Hex Nut 32 onto the Shaft 33 a little further than halfway Place on the Shaft in this order a 7 16 Lock Washer 31 7 16 Flat Washer 30 Bracket 28 7 16 Flat Washer 30 7 16 Lock Washer 31 and 7 16 Hex Nut 32 Tighten the outside Hex Nut 32 so that the Bracket 28 is vertical in line with the Saw Blade 103 4 Attach the Splitter 27 to the Bracket 28 with one 1 4 x 3 4 Hex Screw 29 two 1 4 Flat Washers 2 one 1 4 Lock Washer 31 and One 1 4 Hex Nut 12 Hand tighten only at this time 5 If not already attached attach the Blade Guard s Support Arm 26 to the Splitter 27 using the Bolt 23 two Spacers 24 and the Nut 25 as shown in Figure H Level the Blade Guard assembly with the Table 22 and keep 1 16 to 1 8 clearance between the Splitter 27 and the Table 6 Tighten the Hex Screw and Nut installed in step 4 1 13 14 He a 28 OO e ed ZN OY 15 2 OS dd d Ea 1702 Figure H Blade Guard and Splitter Assembly Fence Assembly and Alignment 1 Slide the end of the Fence 37 onto the Fence Body 50 while lining up the screw holes Refer to Figure J on the next page 2 Secure the Fence to the Fence Body with four 5 16 x 3 4 Hex Cap Bolts 38 Lock Washers 14 and Flat Washers 2 Hand tighten only at this time 3 Attach the Rear Hook 35 and Sliding Pad 36 to the rear of th
20. he Table Saw Saw Blades Never use a replacement blade rated lower than 5 200 RPM and larger than 10 inches diameter Motor Brushes Periodically inspect the two motor Carbon Brushes 138 Replace if necessary by a qualified service technician Improper Brush maintenance can cause motor failure The Brush Caps 139 are located on each side of the motor housing Lubrication The Table Saw does not require initial lubrication Periodically however check all moving parts i e Knobs levers column shaft Elevating Handle shafts to make sure that they move smoothly If lubrication is required use a small amount of light oil Motor Preventative Maintenance In addition to worn motor Brushes the following are major causes of motor failure Using a dull or sticking Saw Blade Feeding the stock through the Saw Blade too fast Starting the cut before the Saw Blade has reached full speed Abnormal friction caused by improper alignment of the motor assembly especially when ripping Low current or voltage supplied to the machine Buildup of dust in the motor housing which prevents proper cooling Storage Store the Table Saw in a clean and dry location Cover with a tarp PLEASE READ THE FOLLOWING CAREFULLY MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT O
21. n the front of the Table Saw Retighten Lock Knob Note On through cuts the Saw Blade should be adjusted to 1 8 to 1 4 above the top surface of the material to be cut 2 IO DE the Saw Blade from 90 down to 30 degrees loosen the Hand Wheel Lock Knob 143 then turn the Tilt Hand Wheel 144 on the side of the Table Saw to the desired angle The angle can be read on the Tilt Scale on the front of the Table Saw Retighten Lock Knob Making a Rip Cut 1 Loosen the Fence Lock Knob 56 and slide the Fence to the desired distance from the Saw Blade Use the scale on the Rail Guide to measure Retighten Fence Lock Knob 56 When cutting a thin width off a plank the Fence should be positioned so that the thicker part of the plank is between the Fence and the Saw Blade And the thinner width is to the left of the Saw Blade This lowers the chance of binding and kickback Longer stock needs to have external support at the same height as the Table SKU 91815 Page 19 4 Raise the Blade Guard 10 to expose the Saw Blade Place the stock to be cut next to the Saw Blade and adjust the Saw Blade height to 1 8 to 1 4 above the thickness of the stock Lower the Blade Guard 10 making sure that the Anti kickback Pawls are facing backward and sitting on the Table Place the Key Lock into the Switch 74 and press up to turn on the Table Saw Warning Avoid serious injury Keeps hands away from the moving Saw Blade ZA
22. ng backward and sitting on the Table With the Key Lock in the Switch 74 press up to turn on the Table Saw When the Saw Blade is turning at full speed carefully push the Miter Gauge with one hand and the stock to be cut with the other Longer stock needs to have external support at the same height as the Table Warning Avoid serious injuries Always keep both hands and arms on one side of the Saw Blade never cross over the Saw Blade 9 When the cut is complete step back and press the Switch down to the Off position 10 When the Saw Blade stops turning remove the stock from the Table SKU 91815 Page 20 INSPECTION MAINTENANCE AND CLEANING WARNING AI repairs or service aside from those procedures explained in this manual should be attempted only by a qualified technician N WARNING Make sure the Power Switch of the Table Saw is in its OFF position and that the tool is unplugged from its electrical outlet before performing any inspection maintenance or cleaning procedures Before each use inspect the general condition of the Table Saw Check for loose screws misalignment or binding of moving parts cracked or broken parts damaged electrical wiring and any other condition that may affect its safe operation If abnormal noise or vibration occurs have the problem corrected before further use Do not use damaged equipment Cleaning After each use apply compressed air to blow clean all the parts of t
23. ntally Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with a sharp cutting edge are less likely to bind and are easier to control Do not use a damaged tool Tag damaged tools Do not use until repaired Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool Service Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury When servicing a tool use only identical replacement parts Follow instructions in the Inspection Maintenance And Cleaning section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury SKU 91815 Page 4 10 11 12 13 14 Fo 16 17 18 19 20 SPECIFIC SAFETY RULES FOR THE TABLE SAW Maintain labels and nameplates on the Table Saw These carry important information If unreadable or missing contac
24. p cuts Always use the saw fence blade guard splitter and anti kickback fingers for lengthwise sawing Never push stock being cut by hand Never disable the Blade Guard 10 Tighten and lock all adjusting saw blade positioning screws before operating Keeps hands out of the path of the saw blade during operation Only use ten 10 inch saw blades with 5 8 inch arbor on this machine Always secure the stock being cut with clamps whenever possible Make sure that the Switch is in the OFF position before plugging the line cord into the electrical outlet Never cut more than one piece of stock at a time for any type of cut Provide proper support for the stock based on its size and the type of operation to be performed SKU 91815 Page 5 21 Many saw accidents are caused by dull badly set and improperly filed cutting blades gum or resin adhering to the cutting blade and by saw blade misalignment with the fence Such conditions can cause the stock to stick jam stall the saw blade or kick back at the operator Never cut anything other than wood with the included Saw Blade cutting hard materials can cause the carbide blade to shatter and break apart WARNING Never attempt to free a stalled saw blade without first turning OFF the Table Saw and unplugging the Line Cord from the outlet 22 23 24 20 26 27 28 29 30 Avoid awkward hand positions i e crossing arms during operation in which a sudd
25. ry depending on variations in local line voltage Exten sion cord usage may also affect tool performance SKU 91815 Page 6 AN WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemi cals are lead from lead based paints crystalline silica from bricks and cement or other masonry products arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq A WARNING People with pacemakers should consult their physician s before us ing this product Electromagnetic fields in close proximity to a heart pacemaker could cause interference to or failure of the pacemaker In addition people with pacemakers should adhere to the following e Avoid operating power tools alone e Don t use a power tool with the power switch locked on If powered via a power cord be certain that the tool is properly grounded A ground fault interrupt GFCI system is also a good precaution This inexpensive device is a good safety measure because
26. t Harbor Freight Tools for a replacement Always wear ANSI approved safety impact eye goggles and heavy work gloves when using the Table Saw Using personal safety devices reduce the risk for injury Safety impact eye goggles and heavy work gloves are available from Harbor Freight Tools Maintain a safe working environment Keep the work area well lit Make sure there is adequate surrounding workspace Always keep the work area free of obstructions grease oil trash and other debris Do not use a power tool in areas near flammable chemicals dusts and vapors Do not use this product in a damp or wet location Avoid unintentional starting Make sure you are prepared to begin work before turning on the Table Saw Do not force the Table Saw This tool will do the work better and safer at the speed and capacity for which it was designed Always unplug the Table Saw from its electrical outlet before performing and inspection maintenance or cleaning procedures After cutting wait until the saw blade comes to a complete stop before removing stock from the table reaching around the saw blade or leaving the area Never walk away and leave the saw running When making rip cuts feed the stock into the blade against the direction of the blade rotation Always use a push stick not included when ripping small or thin stock Keep saw blade sharp and free of all rust and pitch Always use the Anti kickback Pawl 17 attachment when making ri
27. t Spacer 149 on Leadscrew 161 Refer to the Motor and Trunnion Assembly Drawing on page 24 Turn the Set Spacer in the desired direction Retighten the Set Screw 150 when the Set Spacer 149 stop is adjusted correctly with the Saw Blade at 90 degrees Set the Saw Blade at 45 degrees by turning the Tilt Hand Wheel 144 clockwise as far as it will go Do not force beyond the stop If the Saw Blade is not at 45 degrees continue with step 8 Loosen Set Screw 150 located in the Set Spacer 162 on Leadscrew 161 Turn the Set Spacer in the desired direction Retighten the Set Screw 150 when the Set Spacer 162 stop is adjusted correctly with the Saw Blade at 45 degrees Replace the Table Insert 8 and two Screws 7 SKU 91815 Page 18 OPERATING INSTRUCTIONS Controls and Indicators Blade Guard 10 Circuit Breaker Reset Button 77 Switch and Key Lock 74 Tilt Scale Saw Blade Height Hand Wheel 144 Hand Wheel pa Ea Lock Knob 143 Fence 37 EEE Hand Wheel Lock Tilt Hand Wheel 144 Fence Lock Knob 56 Figure M Table Saw Controls and Indicators Raising Lowering and Tilting the Saw Blade AN WARNING Avoid serious injury Do not raise lower or tilt the Saw Blade while the machine is running Always turn the Table Saw Off before adjusting the Saw Blade 1 To raise or lower the Saw Blade loosen the Hand Wheel Lock Knob 143 then turn the Saw Blade Height Hand Wheel 144 o
28. tandleg a 63 Cross Brace left and right 64 Cross Brace front and rear 65 66 Loe 68 69 BEOR BEAR Le Le Lae 75 76 Sd 78 79 80 81 Eon 83 Spacer SupportAm Splitter 1 12 12 12 Stand Top left and right PJ O Power Cord Bracket Connector Guide Rail 6X2 ME ie a 12 Front Rail short Guide Rail short Switch Rear Hook Sliding Pad NM Fence M8X20 LockWasher 8 4 Washer 1 8 Cord Clamp TapScrew MSX10 4 M Switch Plate Switch Box rri Guide Washer ee 2 D 2 3 2 1 2 2 1 6 1 1 1 2 1 1 1 1 1 0 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 4 5 4 KN KJE see Table NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 91815 Page 22 SAW BODY AND STAND ASSEMBLY DRAWING SKU 91815 Page 23 MOTOR AND TRUNNION ASSEMBLY PARTS LIST 101 ArborNut_ 4 Hand Wheel Handle EE EG Arbor Flange J 1 142 Hand Wheel Screw EE S Saw Blade 1 143 Lock Knob BKT 104 KS dd 144 Hand Wheel l Ball Bearing Bearing Press Top Motor Bracket JZ Arbor w Flange Ss Spring Lock Washer M Hex Cap Bolt Flat Washer 8 136 Motor Housing Hex Socket Cap Screw M Carbon Brush Brush Cap Hex Socket Cap Screw M5X16 LS H Of 4 162 SetSpacer 124 TrunnionBracket_ 2
29. uctions listed below may result in electric shock fire and or serious injury SAVE THESE INSTRUCTIONS Work Area 1 Keep your work area clean and well lit Cluttered benches and dark areas invite accidents 2 DO not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes 3 Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control Protect others in the work area from debris such as chips and sparks Provide barriers or shields as needed SKU 91815 Page 2 10 11 12 13 Electrical Safety Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances Never remove the grounding prong or modify the plug in any way Do not use any adapter plugs Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded If the tools should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user Double insulated
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