Harbor Freight Tools 800 lb. Capacity Full Size Truck Rack Product manual
Contents
1. MAINTENANCE Item 61407 For technical questions please call 1 800 444 3353 Page 11 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if2. Rating 8 The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator A SAVE THESE INSTRUCTIONS Specifications 3 Strap load securely to Truck Rack 4 Use as intended only 5 Inspect before every use do not use if parts loose or damaged Load Capacity 800 Ib Weight 160 Ib Dimensions 138 L x 60 W x 34 H height of Legs with Risers 12x M12x70 Bolts 24x 12 Washers 12x O12 Spring Washers 12x 012 Nuts sold separately Mounting Hardware for permanent installation Page 2 For technical questions please call 1 800 444 3353 Item 61407 Assembly Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product General Assembly Note Finger tighten all connections until 1 Position Rear Legs 6 7 on Rear Side Bars 3 assembly is done Attach using Bolt Set B All connections are made to both left and right sides to Rear Legs using Bolt Set D Bolt Description Qty Set Bolt M16x30 Washer x2 Nut B Bolt M12x50 Washer Nut Bolt M10x35 Washer Bolt M10x35 Washer Nut Bolt Set B Rear Side Bolt M12x75
3. we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state Haul faster 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
4. D NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO e m S zZ HaulfMaster Page 8 For technical questions please call 1 800 444 3353 Item 61407 Record Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts MAINTENANCE Haul yiaster Item 61407 For technical questions please call 1 800 444 3353 Page 9 Z j m Z gt Z O m Parts List and Diagram Components Parts List Front Side Bar Rear Side Bar 4 FrontRightLeg Cid 6 Rear Right Leg Hardware Parts List B Bolt M12x50 Washer Nut___ Bolt ie 4 D E Bolt M12x75 Washer Nut Bolt M18x85 Spring Washer Washer x2 Nut 2 Bolt M18x85 Spring Washer Washer x2 Nut Qty 8R_ FrontRightFoot 1 OR_ RearRightFoot 1 Bolt Pe Bolt M12x70 Spring Washer Ea Washer 12 Washer 16 Nut Bolt M10x70 Spring Washer Washer Nut zm J Hook M12x70 Spring Washer Washer Nut Bolt M18x70 Washer x2 Nut Haul yiaster Page 10 For technical questions please call 1 800 444 3353 Item 61407 Assemby Diagram
5. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions installation operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference ITEM 61407 Haulfiaste 800 LB CAPACITY Visit our website at http www harborfreight com Email our technical support at tech harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2013 by Harbor Freight Tools All rights reserved i i i No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for installation and service may not be included wn gt A m lt IMPORTANT SAFETY INFORMATION AWARNING Read all safety warnings and instructions Failure to follow the warnings and instructions ma
6. Washer Nut Bolt M18x85 Spring Washer Washer x2 Nut Bolt M12x70 Spring Washer Washer 12 Washer 16 Nut Bolt M10x70 Spring Washer Washer Nut J Hook Spring Washer Washer Nut J Bolt M18x70 Washer x2 Nut Figure A Bolt Set Contents D Ft F2 Bolt M18x85 Spring Washer Washer x2 Nut E F1 F2 G H J 4 Left Leg Figure B 3 Attach Rear Bar 12 to Rear Side Bars using Bolt Set G 4 Attach end caps with Bolt Set C Bolt Set C Haul Master Washer Bolt a O16 Set G Figure C Item 61407 For technical questions please call 1 800 444 3353 Page 3 If the truck has a short bed go to instruction 5 If it has a long bed go to instruction 6 5 Short Bed a Position the Front Bar 10 behind the Cross Bars on the Front Side Bars 2 then position the Front Legs 4 5 next to the Front Bar Front Cross Front Side Right Leg Bar Bar 2 Figure D b Secure connections with Bolt Sets B and G then go to instruction 7 Washer O12 Figure E 6 Long Bed a Position the Front Bar 10 in front of the Cross Bars on the Front Side Bars 2 then position the Front Legs 4 5 next to the Front Bar Front Cross S Bar 10 Bar Front Front Side Right Leg Bar 2 Figure F b Secure connections with Bolt Sets B and G Washer Bolt O16 Set G Figure G Haul yviaster Page 4 For technical questions please
7. call 1 800 444 3353 Item 61407 7 Slide Rear Side Bars 3 into Front Side Bars 2 Secure connections with Clamps 13 and Bolt Set A Clamp Rear Side SS Bolt Set A Front Side Bar 2 Figure H 8 Slide ends of Cab Bar 1 over Front Side Bars Attach with Bolt Set H Front Side Bar Figure Attaching the Feet 1 Measure the height of the Truck Rack and determine if additional height is needed to clear the truck s cab 2 If additional height is needed attach Risers 14 to bottoms of Legs with Bolt Set J Riser 14 Figure K Item 61407 For technical questions please call 1 800 444 3353 9 Position the Center Bar 11 where desired on the Rear Side Bars to the rear of the middle connections Attach with Bolt Set E Rear Side Bar Center Bar 11 Figure J 3 Attach Feet 8L 8R 9L 9R to corresponding Legs so that the lips will face inside the truck bed 4 Attach with Bolt Sets F1 and F2 D Rear Left S Le QB i nN XN OQ Bolt Set F1 Rear Left SO Bolt Set F2 Foot Facing inside the truck bed Figure L Page 5 Installation Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product AWARNING TO PREVENT SERIOUS INJURY DURING INSTALLATION Park truck on a flat level hard surface well away f
8. ls as possible Adjust the legs to avoid obstructions on the underside of rails at installation points Hardware sold separately Figure N Item 61407 Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM TRUCK RACK FAILURE Do not use damaged equipment If Truck Rack is damaged or if abnormal noise or vibration occurs have the problem corrected before further use 1 BEFORE EACH USE inspect the general 2 AFTER USE wipe external surfaces of condition of the Truck Rack Check for the Truck Rack with clean cloth loose hardware e misalignment or binding of moving parts e cracked or broken parts and e any other condition that may affect its safe operation Haul yiaster Item 61407 For technical questions please call 1 800 444 3353 Page 7 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS DOCUMENT AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AN
9. rom traffic Place transmission in park neutral and set parking brake Before Installation 1 Measure the length of the truck bed with the tailgate closed then measure the distance between the Front and Rear Legs 2 Adjust the Front and Rear Legs to match the length of the truck bed Permanent Installation WARNING Verify that installation surface has no hidden wires or before drilling or driving screws 1 Position the Feet so that the lips are flush with the insides of the rails 2 Using the Feet as templates mark locations of mounting holes 3 Drill holes appropriate for the proper hardware sold separately described under Specifications on page 2 at the marked locations 4 Position the Feet so that mounting holes align with pilot holes then secure the Feet with the hardware 5 Square and level all components then tighten all hardware securely Temporary Installation 1 Position the Feet so that the lips are flush with the insides of the rails 2 Using Bolt Set I insert the J Hooks up through the mounting tubes on each Foot 3 Secure from the top tightening hardware until the J Hooks are holding the Feet tightly against the bed rail 4 Square and level all components then tighten all hardware securely Page 6 For technical questions please call 1 800 444 3353 With assistance lift the Truck Rack onto the truck bed Position the Legs as close to the corners of the truck bed s rai
10. y result in serious injury Save all warnings and instructions for future reference Installation Precautions 1 Follow DOT regulations regarding 5 installation and use Wear ANSI approved safety goggles and heavy duty work gloves during assembly and installation 2 Park truck on a flat level hard surface well away from traffic Place transmission in park neutral and set parking brake Mount Truck Rack securely to vehicle Keep installation area clean and well lit 3 Verify that installation surface has no hidden wires before drilling or driving screws Keep bystanders out of the area during installation o oN o Do not install when tired or when under 4 Install only according to these instructions the influence of drugs or medication Improper installation can create hazards 10 Weight capacity and other product capabilities apply to properly and completely installed product only Use Precautions Do not exceed rated weight capacity of 6 This product is not a toy Do not allow Truck Rack distributed evenly children to play with or near this item Be aware of dynamic loading Sudden er load movement may briefly create excess 7 Maintain product labels and nameplates These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement load causing product failure 2 Do not exceed rated weight capacity of truck Refer to truck s Gross Vehicle Weight
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