Harbor Freight Tools 8 Amp 3 in. x 21 in. Professional Belt Sander Product manual
Contents
1. E PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO PROFESSIONAL SERIES CHICAGO GELECTRIC POWER TOOLS MAINTENANCE Item 69860 For technical questions please call 1 800 444 3353 Page 13 AONVNALNIVIN Parts List P o rt Description l Plate 7 eo Zz Nut P Screw S O n Q rive Belt ate Screw 1 O Screw ord Clamp op Kee eg qo EXE Cord Sleeve Power Cord O Screw ooo O 36 1 o m QO o 9 a V t S r 6P Q O 6 7 8 9 36 Record Product s Serial Number Here Part Description _ 37 38 39 0 41 42 ront Bushing Frame 43 ixed Pin 44 ront Bushing 45 eedle Bearing 46 47 48 55 57 58 59 61 2 o j 63 64 65 67 70 71 72 Sanding Belt 80 Grit Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Page 14 For technical questions please call 1 800 444 3353 Item 69860 weibeig Ajquassy MAINT2. ENANCE Item 69860 For technical questions please call 1 800 444 3353 Page 15 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and q
3. OUS INJURY FROM ACCIDENTAL OPERATION Make sure that the Power Switch Trigger is in the off position and unplug the tool from its electrical outlet before performing any procedure in this section 1 Secure the Dust Bag to the tool 3 2 To position the adjustable Front Handle pull the Front Handle Locking Lever out and move the handle to one of three available positions Lock the Front Handle by returning the Front Handle Locking Lever to its original position Workpiece and Work Area Set Up 1 Designate a work area that is clean and well lit 3 The work area must not allow access by children or pets to prevent distraction and injury 2 Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough extra length to allow free movement while working General Operating Instructions 1 Make sure that the Trigger is not 5 engaged then plug in the tool 2 To start the tool squeeze the Trigger 6 release the Trigger to stop For continuous operation squeeze the Trigger and push the Trigger Lock to lock the tool on 3 To turn the tool off with Trigger Lock engaged squeeze the Trigger once and then release 4 Adjust the sander speed to suit different working material Turn the Speed Control Knob to a higher number for a faster speed or to a lower number for a slower speed Determine th
4. Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference 3 INDUSTRIAL VARIABLE SPEED BELT SANDER Visit our website at http www harborfreight com Email our technical support at tech gharborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken A WARNING please call 1 800 444 3353 as soon as possible Copyright 2012 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included ALAAVS Table of Contents SII EMITE 2 Maintenance sssssssssesseee 11 Sp6GITICatlOllS 3 acne erbe rode 8 Parts List and Diagram 13 CUP ir
5. d in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Item 69860 Vibration Safety This tool vibrates during use 2 Do not smoke during use Nicotine reduces Repeated or long term exposure to vibration may the blood supply to the hands and fingers cause temporary or permanent physical injury increasing the risk of vibration related injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury 3 Wear suitable gloves to reduce the gt vibration effects on the user 1 Anyone using vibrating tools regularly or for an uJ extended period should first be examined by a 4 Use tools with the lowest vibration lt doctor and then have regular medical check ups to when there is a choice 75 ensure medical problems are not being caused or Include vibration free periods each day of work worsened from use Pregnant women or people who have impaired blood circulation to the hand past 6 Grip tool as lightly as possible while still keeping hand injuries nervous system disorders diabetes safe control of it Let the tool do the work or Raynaud s Disease should not use this tool If you feel any symptoms related to vibration such 7 To reduce vibration maintain the tool as as tingling
6. e of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Page 2 For technical questions please call 1 800 444 3353 Item 69860 Electrical safety 1 Power tool plugs must match the outlet 4 Do not abuse the cord Never use the cord for Never modify the plug in any way carrying pulling or unplugging the power tool Do not use any adapter plugs with grounded Keep cord away from heat oil sharp edges power tools Unmodified plugs and matching or moving parts Damaged or entangled outlets will reduce risk of electric shock cords increase the risk of electric shock a 2 Avoid body contact with grounded surfaces 5 When operating a power tool outdoors i such as pipes radiators ranges and use an extension cord suitable for lt refrigerators There is an increased risk of outdoor use Use of a cord suitable for outdoor o electric shock if your body is grounded use reduces the risk of electric shock 3 Do not expose power tools to rain or wet 6 If operating a power tool in a damp location conditions Water entering a power tool is unavoidable use a Ground Fault Circuit will increase the risk of electric shock Interrupter GFCI protected supply Use of a GFCI reduces the risk of electric shock Personal safety 1 Stay alert watch what you are doing and use 4 Do not overreach Keep proper footing and common sense when operating a power tool balance at all times This enables better contr
7. e optimum speed by testing on a scrap piece of material Note Using the correct speed for the job increases the life of the tool Before use make sure that the Sanding Belt is on center To check this plug in the sander and hold the Belt clear while carefully turning it on If the Belt moves to one side or the other during use turn the Tracking Knob until it stays on center Secure loose workpieces using a vise or clamps not included to prevent movement while working There must not be objects such as utility lines nearby that will present a hazard while working When sanding use both hands to hold the tool and sand along the grain for best results Hold the tool lightly on the workpiece and allow the tool to do the work Do not push down on the Belt Sander or move it along the surface too fast To prevent accidents turn off the tool and unplug it after use Clean then store the tool indoors out of children s reach Page 10 For technical questions please call 1 800 444 3353 Item 69860 Maintenance and Servicing AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Make sure that the Power Switch Trigger is in the off position and unplug the tool from its electrical outlet before performing any procedure in this section Procedures not specifically explained in this manual must be performed only by a qualified technician TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment I
8. f abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general c Remove the old belt and replace with a condition of the tool Check for new 3 x 21 belt Make sure the arrows on the inside of the new sanding belt are pointing in the direction of rotation as loose hardware misalignment or binding of moving parts indicated on the housing of the tool damaged cord electrical wiring d Push the Belt Tension Release Lever worn or torn sanding belt back in to secure the belt in place cracked or broken parts and e Make sure the new belt is on center before use any other condition that may 5 Toreplace a worn or broken Drive Belt affect its safe operation a Make sure the tool is turned off and 2 AFTER USE wipe external surfaces unplugged before changing the belt of the tool with clean cloth b Peel back the label on the Drive Belt Cover to expose the cover mounting screws Remove 3 Regularly check to see if any dust or foreign the screws and the Drive Belt Cover matter has entered the tool s air vents near the motor and around the trigger Keep the c Take out the worn or broken belt and vents unclogged and clean at all times install a new belt by sliding it around the Small and Large Belt Pulleys 4 When a sanding belt tears or becomes d Replace the Drive Belt Cover and secure it worn it mus
9. l The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Outlet The tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in the preceding illustration See 3 Prong Plug and Outlet Double Insulated Tools Tools with Two Double Insulated Tools Tools with Two Prong Plugs Plugs Outlets for 2 Prong Plug Extension Cords 1 2 Page 6 Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord As the distance from the supply outlet increases you must use a heavier gauge extension cord Using extension cords with inadequately sized wire causes a serious drop in voltage resulting in loss of power and possible tool damage See Table A 1 For technical questions please call 1 800 444 3353 Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration See Outlets for 2 Prong Plug The s
10. makers should Avoid operating alone Do not use with power switch trigger locked on Page 4 10 11 For technical questions please call 1 800 444 3353 Properly maintain and inspect to avoid electrical shock Properly ground power cord Ground Fault Circuit Interrupter GFCI should also be implemented it prevents sustained electrical shock WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and cement or other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code S 25249 5 et seq WARNING Handling the cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq The warnings precautions and instructions discusse
11. maller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Table A When using more than one extension cord to make up the total length make sure each cord contains at least the minimum wire size required See Table A Item 69860 5 If you are using one extension cord for more TABLE A RECOMMENDED MINIMUM WIRE than one tool add the nameplate amperes GAUGE FOR EXTENSION CORDS 120 240 VOLT and use the sum to determine the required minimum cord size See Table A NAMEPLATE EXTENSION CORD 6 If you are using an extension cord outdoors make pitas Pa Ean sure it is marked with the suffix W A W in tabtaliosd Canada to indicate it is acceptable for outdoor use 7 Make sure the extension cord is properly wired 2e and in good electrical condition Always replace 3 5 5 0 a damaged extension cord or have it repaired 5 1 7 0 SAFETY by a qualified electrician before using it 714 120 2 00 8 Protect the extension cords from sharp objects 12 1 16 0 10 excessive heat and damp or wet areas 16 1 20 0 ESEN Based on limiting the line voltage drop to five volts at 150 of the rated amperes Symbology WARNING marking concerning Risk Double Insulated of Eye Injury Wear ANSI approved safety goggles with side shields e Canadian Standards Association L i Read the manual before Y set up and or
12. n brushes worn or damaged Have qualified technician replace brushes decreases over time Motor runs but Broken drive belt Replace drive belt see page 11 sanding belt does not rotate Excessive noise Internal damage or wear Carbon Have technician service tool or rattling brushes or bearings for example Overheating 1 Forcing tool to work too fast 1 Allow tool to work at its own rate 2 Blocked motor housing vents 2 Wear ANSI approved safety goggles and NIOSH approved dust mask respirator while blowing dust out of motor using compressed air 3 Motor being strained by long or Eliminate use of extension cord If an extension small diameter extension cord cord is needed use one with the proper diameter for its length and load See Extension Cords in Grounding section on page 6 Follow all safety precautions whenever diagnosing or servicing the tool Disconnect power supply before service PROFESSIONAL SERIES CHICAGO GELECTRIC POWER TOOLS Page 12 For technical questions please call 1 800 444 3353 Item 69860 Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF TH
13. numbness and white or blue fingers explained in this manual If any abnormal Seek medical advice as soon as possible vibration occurs stop use immediately A SAVE THESE INSTRUCTIONS PROFESSIONAL SERIES CHICAGO GELECTRIC POWER TOOLS Item 69860 For technical questions please call 1 800 444 3353 Page 5 ALAAVS AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool the plug Do not use the tool if the power cord or plug is damaged Never remove the grounding prong from If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Grounded Tools Tools with Three Grounded Tools Tools with Three Prong Plugs Plugs EOR 3 Prong Plug and Outlet Tools marked with Grounding Required have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock See 3 Prong Plug and Outlet 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the too
14. ol Do not use a power tool while you are tired of the power tool in unexpected situations or under the influence of drugs alcohol or medication A moment of inattention while operating 5 Dress properly Do not wear loose clothing or power tools may result in serious personal injury jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry 2 Use personal protective equipment Always wear or long hair can be caught in moving parts eye protection Safety equipment such as dust mask non skid safety shoes hard hat 6 If devices are provided for the connection of or hearing protection used for appropriate dust extraction and collection facilities ensure conditions will reduce personal injuries these are connected and properly used Use of these devices can reduce dust related hazards 3 Prevent unintentional starting Ensure the switch is in the off position before connecting to 7 Only use safety equipment that has been power source picking up or carrying the tool approved by an appropriate standards agency Carrying power tools with your finger on Unapproved safety equipment may not provide the switch or energizing power tools that adequate protection Eye protection must be have the switch on invites accidents ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area Power tool use and care 1 Do not force the power tool Use the 4 Store idle powe
15. r tools out of the reach of correct power tool for your application children and do not allow persons unfamiliar The correct power tool will do the job better and with the power tool or these instructions safer at the rate for which it was designed to operate the power tool Power tools are dangerous in the hands of untrained users 2 Do notuse the power tool if the switch trigger does not turn it on and off 5 Maintain power tools Check for misalignment Any power tool that cannot be controlled with the or binding of moving parts breakage of parts switch trigger is dangerous and must be repaired and any other condition that may affect the power tool s operation If damaged have the 3 Disconnect the plug from the power source power tool repaired before use Many accidents before making any adjustments changing are caused by poorly maintained power tools accessories or storing power tools Such preventive safety measures reduce the 6 Keep cutting tools sharp and clean Properly risk of starting the power tool accidentally maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Item 69860 For technical questions please call 1 800 444 3353 Page 3 ALAAVS 7 Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those in
16. s cee E E ted deaieneeden acne 9 Warranty ssssesmn 16 Operation va asiisascessassaeacenenedaancnaressavacawecenes 10 PROFESSIONAL SERIES CHICAGOGELECTRIC POWER TOOLS WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION General Power Tool Safety Warnings AWARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool Work area safety 1 Keep work area clean and well lit 3 Keep children and bystanders Cluttered or dark areas invite accidents away while operating a power tool Distractions can cause you to lose control 2 Do not operate power tools in explosive atmospheres such as in the presenc
17. t be replaced in place with the cover mounting screws a Always turn the tool off and unplug it before changing the belt b Pull out the Belt Tension Release Lever and 6 Awarninc If the supply cord of this push it forward until it locks into place power tool is damaged it must be replaced only by a qualified service technician e Reaffix the label on the Drive Belt Cover PROFESSIONAL SERIES CHICAGO GELECTRIC POWER TOOLS MAINTENANCE Item 69860 For technical questions please call 1 800 444 3353 Page 11 AONVNALNIVIN Troubleshooting Possible Causes Likely Solutions Tool will not start 1 Cord not connected Check that cord is plugged in 2 No power at outlet Check power at outlet If outlet is unpowered turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads Tool s thermal reset breaker Turn off tool and allow to cool tripped if equipped Press reset button on tool Internal damage or wear Have technician service tool Carbon brushes or switch for example Tool operates slowly 1 Forcing tool to work too fast Allow tool to work at its own rate Extension cord too long or cord Eliminate use of extension cord If an extension diameter too small cord is needed use one with the proper diameter for its length and load See Extension Cords in Grounding section on page 6 Performance Carbo
18. tended could result in a hazardous situation Service Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Belt and Non disc Sander Safety Warnings 1 Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will make exposed metal parts of the tool live and shock the operator 2 Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement 3 Avoid unintentional starting Prepare to begin work before turning on the tool 4 Do notlay the tool down until it has come to a complete stop Moving parts can grab the surface and pull the tool out of your control 5 When using a handheld power tool maintain a firm grip on the tool with both hands to resist starting torque 6 Do not leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving 7 This product is not a toy Keep it out of reach of children 8 People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure In addition people with pace
19. uickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state PROFESSIONAL SERIES CHICAGO GELECTRIC POWER TOOLS 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
20. use UL Underwriters Laboratories Inc ES WARNING marking concerning Risk of Fire Keep flammable objects away Risk of Electric Shock Properly connect power cord PROFESSIONAL SERIES CHICAGO GELECTRIC POWER TOOLS Item 69860 For technical questions please call 1 800 444 3353 Page 7 ran ES Specifications Electrical Rating 120V 60Hz 8 4A T US No Load Speed 390 1180 FPM Belt Size 3 Wx21 L Intertek 4001636 Lis reo PROFESSIONAL SERIES CHICAGO GELECTRIC POWER TOOLS Page 8 For technical questions please call 1 800 444 3353 Item 69860 Setup Before Use A Note For additional information regarding the parts listed in the following pages refer to Parts List and Diagram on page 13 Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Functions Dust Bag Rear Handle P di Handle a E Power Cord LH o Front Handle Locking Lever Va Tracking Knob Trigger Belt Tension Release Lever Speed Control Knob Trigger Item 69860 For technical questions please call 1 800 444 3353 Page 9 NOILVaadO Operating Instructions A Tool Set Up AWARNING Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product TO PREVENT SERI
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