Harbor Freight Tools 7 Pc Hydraulic Auto Body/Frame Repair Kit Product manual
Contents
1. 3353 Item 60726 Parts List and Diagram G 5 Ton Pull Ram with Spring Part Description _ Qty 1G Hok J 2 2 2 ieee 2 2 2 1 7G ORIng 1 1 8G Nt 0 1 9G ORing J 1 0G Piston 1 1G RetainingRing 1 14G Piston Ring Part Description Qty 22G Spring 0 1 23G VavePin 1 16 4G 3G 2G 46 Fam ij 126 19 2 n anm 66 2s d 226 a eu 216 1G e 206 ee o Ls 86 176 4G 2G 3 46 S E m 9G a IG Oy Lo Item 60726 For technical questions please call 1 800 444 3353 Page 11 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation2. WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Record Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Parts Lists and Diagrams Parts List and Diagram A 2 Ton Push Ram with Saddle Part Qty 5A 13A 1A Oylind 1 a E 1 e Piston Ring E 12A i EEE Le Nut 4A T 7A Spri 1 Valve Pin 1 10A O Ring 1 3A e Connection Nut 1 v LA v amp 12A O Ring 1 oA 13A Dust Cover al p Item 60726 For technical questions please call 1 800 444 3353 Page 7 Parts List and Diagram B 4 Ton Push Ram Part Description 6B ORig 9B VavePin Part Description Saddle Retaining Ring Screw Screw 15C Connection Nut Screw 16C Screw 17C 18C P
3. only Do not use any other power source or fluid to operate this product Read and understand Hydraulic Pump instructions before use Before working on a vehicle set the parking brake and block the tires Avoid off center loads If the Hydraulic Pump not included unit seems unusually hard to pump immediately stop the operation Adjust the Hydraulic Ram unit to eliminate or diminish an off center load The results you achieve with these tools will depend upon your skill and experience at using tools of this type Harbor Freight Tools is not responsible for damage to vehicles caused by misuse of these tools Keep the Hose Couplers protected when the Hydraulic Rams are not in use Screw Dust Caps into all Hose Couplers when not in use to keep Ram internal mechanisms clean The warnings and cautions discussed in this manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator A SAVE THESE INSTRUCTIONS For technical questions please call 1 800 444 3353 Page 3 Product Components 2 Ton Push Ram with Saddle A 10 Ton Push Ram with Saddle amp Spring D 2 Ton Pull Ram 5 Ton Pull Ram with Spring F with Spring G 5 Ton 2 Ton 10 Ton Push Ram 4 Ton Push Ram Hook Hook with Spring E with Spring C Assembly Instr
4. OCK HERE BLOCK NON MOVABLE DAMAGED AREA HYDRAULIC PUSH RAM AREA Pulling 1 Usethe larger Pull Ram where 3 Hook one end of the Pull Ram greater force is needed and where to the object to be moved and there is sufficient room to operate the other end of the Pull Ram to 2 Usethe smaller Pull Ram where a stable unmovable base less force is required 4 Achain or strap may be used on either end to provide a hooking surface Make sure the chain or strap is rated to support the pulling weight Note The Hydraulic Pull Rams may be used in either horizontal or vertical positions The Hooks will turn to accept hooking from different angles HOOK HOOK TO CHAIN CAL HYDRAULIC PULL RAM HE E TO CHAIN OR STRAP OR STRAP CONNECT TO HYDRAULIC PUMP HOSE NOT INCLUDED HERE Item 60726 For technical questions please call 1 800 444 3353 Page 5 Inspection Maintenance and Cleaning Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use 1 BEFORE EACH USE inspect the 2 general condition of the tool Check for loose hardware 3 misalignment or binding of moving parts AFTER USE wipe external surfaces of the tools with clean cloth Keep the Auto Body Frame Repair Kit in its Carrying Case
5. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference P T TTSB U n G H ITEM 60726 Hydraulic Auto Body Frame REPAIR KIT Visit our website at http www harborfreight com Email our technical support at tech harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible Copyright 2012 by Harbor Freight Tools All rights reserved r No portion of this manual Gan artwork ened bere be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Specifications Min Max Pressure Note This equipment requires a compatible Hydraulic Pump hydraulic hoses and hydraulic fittings to operate properly None
6. age 8 1 1 1 1 1 1 1 1 1 1 6B 148 R EN 5B S 1B BS m B Bo 10 TN w p BY 8B 18 4 ET ep A Cc JAA sw WA co O cn O c oO For technical questions please call 1 800 444 3353 Item 60726 Parts List and Diagram D 10 Ton Push Ram with Saddle amp Spring Part Description 1 1 1 1 1 8D Screw i 9D Nut 1 1 1 1 1 1 1 1 1 1 Part Description 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 oOo Od i gt e cr ki ae 0 ce 2E 4E A 5E s De B rm WE D Item 60726 For technical questions please call 1 800 444 3353 Page 9 Parts List and Diagram F 2 Ton Pull Ram with Spring Part Description Hook S F Ja 19F Y wr 1F F Hook Coupler F Pin F Carrier Ring F jSplitPin F Nut S Screw ut L o o x F Screw F 9F 10F TIE 12F 13F A 14F 15F 16F TF 18F Nut a e e T a e 24F 20F Zz c amp n L mal 19F OF 1F 22F 23F 31F Part TF OF F 12F 136 14F 15F 16F 7E 18F 19F N cx RD m C EN Ww Tr en A aa AA P o 7 EES a Nh NS 7 WINININMININ N ojoon aane m mimimimirm O a 2 Q 18 T Page 10 For technical questions please call 1 800 444
7. and in a clean dry safe location out of reach of children and other unauthorized people cracked or broken parts and any other condition that may affect its safe operation Troubleshooting Possible Cause Possible Solution Hydraulic Ram will not push or pull the load Hydraulic Ram will push or pull but will not maintain pressure Page 6 Release Valve on Hydraulic Pump not included not tightly closed Overload condition Airtrapped in Hydraulic Pump system Hydraulic Pump oil level low Loose connection from Hydraulic Pump to Hydraulic Ram Release Valve on Hydraulic Pump not included not tightly closed Overload condition Hydraulic Pump or Hydraulic Ram malfunction For technical questions please call 1 800 444 3353 Close Release Valve tightly Do not exceed maximum PSI or range of travel for Hydraulic Ram Purge air from Hydraulic Pump system 4 Add oil to proper level Make sure connection from Hydraulic Pump to Hydraulic Ram is secure Close Release Valve tightly Do not exceed maximum PSI or range of travel for Hydraulic Ram Have a qualified service technician check out the Hydraulic Pump and or Hydraulic Ram Item 60726 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS DOCUMENT AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR
8. of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state PITTSBURGH 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
9. of this equipment is provided and all of it must be properly rated for use with this kit PITTSBURGH Page 2 For technical questions please call 1 800 444 3353 Item 60726 Important Safety Information 1 10 11 Item 60726 Do not exceed operating pressure or maximum length for any ram refer to Specifications chart Use as intended only Do not use this item to raise or move a vehicle Use according to vehicle s service instructions only It is beyond the scope of this manual to discuss body frame repair guidelines It is the responsibility of the user to consult a body frame repair technical manual for full instructions Wear ANSI approved safety goggles and heavy duty work gloves during setup and use Stay clear of Rams during operation Position body as far away as practical when Ram is under load Ram can slip suddenly causing injury Keep work area clean and well lit Keep bystanders out of the work area Do not use when tired or when under the influence of alcohol drugs or medication This product is not a toy Do not allow children to play with or near this item Inspect before every use do not use if parts are loose or damaged Maintain product labels and nameplates These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement 12 13 14 15 16 17 18 Use compressed hydraulic fluid
10. uctions beginning of this document including all text under subheadings therein Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the before set up or use of this product Refer to instructions provided with pump hoses and fittings for proper hydraulic line purging preparation and connection procedures PITTSBURGH Page 4 For technical questions please call 1 800 444 3353 Item 60726 Operation Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this document including all text under subheadings therein before set up or use of this product Note In most cases the Push and Pull Hydraulic Rams in this Kit will only be capable of returning vehicle body and frame parts to their approximate original position Additional work may be required to completely repair the vehicle part Pushing 1 Use the larger Push Rams where 3 When positioning the Push Ram greater force is needed and where place a block of wood or other material there is sufficient room to operate behind the base of the Push Ram and on the side that is to be bent for protection and to spread the Push Ram pressure over a greater area 2 Use the smaller Push Rams where less force is required Note The Push Rams require a solid non movable base directly across from the damaged area and in line with the direction the damaged area needs to be bent CONNECT TO HYDRAULIC PUMP HOSE WOOD NOT INCLUDED WOOD BL
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