Harbor Freight Tools 7 in. Vertical Air Polisher/Sander Product manual
Contents
1. 18 SOLU P tet aetna ay eee 8 20 wn gt TI m lt CENTRAL WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION IMPORTANT SAFETY INSTRUCTIONS INSTRUCTIONS PERTAINING TO A RISK OF FIRE ELECTRIC SHOCK OR INJURY TO PERSONS WARNING When using tools basic precautions should always be followed including the following Addresses practices not related to personal injury General To reduce the risks of electric shock fire and injury to persons read all the instructions before using the tool Work Area 1 Keep the work area clean and well lighted 3 Keep bystanders children and visitors away Cluttered benches and dark areas increase the while operating the tool Distractions are able risks of electric shock fire and injury to persons to result in the loss of control of the tool 2 Do not operate the tool in explosive atmospheres2. 00 J04 sisnipy O O omo JO 00 IP ______________ 100 sjoouuog 80H IV 5100 61001 dn s Ajddng sry 5 N IJ SETUP Item 60615 For technical questions please call 1 800 444 3353 Page 10 100 104 jeuondo Bunsnipy jeuoNndo seseeJou aseo pue sep Sna 1_ 00 104 ___________________ JO 00 HIP _______________ joo Oe seuuoo sn 2 7 wou ainjsiow ej Saul 91 510 ay uey 3 UONON
3. such as in the presence of flammable liquids gases or dust The tool is able to create sparks resulting in the ignition of the dust or fumes Page 2 For technical questions please call 1 800 444 3353 Item 60615 Personal Safety 1 Stay alert Watch what you are doing and use common sense when operating the tool Do not use the tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating the tool increases the risk of injury to persons 2 Dress properly Do not wear loose clothing or jewelry Contain long hair Keep hair clothing and gloves away from moving parts Loose clothes jewelry or long hair increases the risk of injury to persons as a result of being caught in moving parts 3 Avoid unintentional starting Be sure the switch is off before connecting to the air supply Do not carry the tool with your finger on the switch or connect the tool to the air supply with the switch on 4 Remove adjusting keys and wrenches before turning the tool Awrench key that is left attached to a rotating part of the tool increases the risk of personal injury 5 Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the tool in unexpected situations Tool Use and Care 1 Use clamps or another practical way to secure and support the workpiece to a stable platform Holding the work by hand or against the
4. incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state CENTRAL 3491 Mission Oaks Blvd PO Box 6009 Camarillo 93011 800 444 3353
5. this product but must be supplied by the operator This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury 1 Anyone using vibrating tools regularly or for extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possible Do not smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury Wear suitable gloves to reduce the vibration effects on the user Use tools with the lowest vibration when there is a choice Include vibration free periods each day of work Grip tool as lightly as possible while still keeping safe control of it Let the tool do the work To reduce vibration maintain tool as explained in this manual If abnormal vibration occurs stop immediately A SAVE THESE INSTRUCTIONS Page 6 For technical questions please call 1 800 444 3353 Item 60615 Func
6. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference CENTRALPNEUMATIC 1 vertical air polisher sander Visit our website at http www harborfreight com ITEM 60615 Email our technical support at tech harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2012 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents SAE 2 MaINtGMAN CO 16 Specifications 7 Parts List and Assembly
7. Pad 204 uonelosi jo suono s ______________ 2 seinceg a UONONPel 95100 JO4 sped uojeiqi uodos q H 5100 8 4 3 H 4 For technical questions please call 1 800 444 3353 Page 11 Item 60615 m 5 Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Inspect tool before use looking for damaged loose and missing parts If any problems are found do not use tool until repaired Tool Set Up AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn off the tool detach the air supply safely discharge any residu
8. Sander to come to a complete stop b Add a small amount of wax evenly over the pad surface c Avoid using too much wax For additional applications of wax to Foam Pad reduce amount of wax Foam Pad will not absorb as much wax in subsequent applications d Resume operation Note The most common error when waxing polishing a vehicle is applying too much wax If Foam Pad becomes saturated with wax applying wax will be more difficult and will take longer Applying too much wax may also reduce life of Foam Pad If Foam Pad continually comes off the Backing Pad during use too much wax may have been applied 8 After the wax has been applied to the vehicle s surface release the Throttle and disconnect the air supply 9 Remove the Foam Pad from the Backing Pad and with your hand and the Foam Pad apply wax to any hard to reach areas of the vehicle such as around lights door handles under bumpers etc 10 Allow sufficient time for wax to dry 11 Place a clean Polishing Bonnet sold separately securely onto the Backing Pad Note Tightly pull the string to secure the Polishing Bonnet Secure the string and keep it out of the way by tying several knots 12 Start the Polisher Sander and begin buffing off the dried wax 13 When you have removed as much wax as you can with the Polisher Sander release the Throttle and disconnect the air supply Item 60615 Polishing cont 14 Remove the Polishing Bonnet
9. ace parts as needed Follow all safety precautions whenever diagnosing or servicing the tool Disconnect air supply before service Item 60615 For technical questions please call 1 800 444 3353 MAINTENANCE Page 17 Parts List and Assembly Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List Part Description _ Qty Part _ Description _ 23 Seal Ball Bearing Internal Gear Planet Pin Needle Roller 6 SpringPin sd 1 Planet Gear Ball Bearing 8 Bottom Handle Grip 1 Spindle 9 InletHande ___ 1 Ball Bearing O ring Valve Stem O ring Valve Spring Air Regulator O ring O ring Valve Screw 47 Pad Nut Bushing Pin Wrench not shown Wre
10. al air pressure in the tool and release the throttle and or turn the switch to its off position before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY Do not adjust or tamper with any control or component in a way not specifically explained within this manual Improper adjustment can result in tool failure or other serious hazards Removing Installing Accessories Pad Pad Nut Pin Wrench Spindle Wrench Figure E CENTRAL Page 12 For technical questions please call 1 800 444 3353 The accessory MUST be rated to at least 2000 RPM larger than 7 178 mm in diameter fitted with a threaded opening of 5 8 x 11 TPI undamaged Holding the Spindle with the wrench loosen the Pad Nut with the pin wrench Remove the Pad Nut Center the accessory on the Backing Pad Thread the Pad Nut onto the Spindle making sure the Nut s flat edge is facing towards you Tighten the Pad Nut in place using the wrench and pin wrench Item 60615 Workpiece and Work Area Set Up 1 Designate a work area that is clean and well lit 3 Secure loose workpieces using a vise or clamps The work area must not allow access by children not included to prevent movement while working or pets to prevent distraction and injury 4 There must not be hazardous objects 2 Route the air hose along a safe route to reach such as utility lines or foreign objects nearb
11. body is unstable and is able to lead to loss of control 2 Do not force the tool Use the correct tool the application The correct tool will do the job better and safer at the rate for which the tool is designed 3 Do not use the tool if the switch does not turn the tool on or off Any tool that cannot be controlled with the switch is dangerous and must be repaired 4 Disconnect the tool from the air source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool unintentionally Turn off and detach the air supply safely discharge any residual air pressure and release the throttle and or turn the switch to its off position before leaving the work area Service 1 Tool service must be performed only by qualified repair personnel 2 When servicing a tool use only identical replacement parts Use only authorized parts Item 60615 10 11 For technical questions please call 1 800 444 3353 Use safety equipment A dust mask non skid safety shoes and a hard hat must be used for the applicable conditions Always wear eye protection Wear ANSI approved safety goggles SAFETY Always wear hearing protection when using the tool Prolonged exposure to high intensity noise is able to cause hearing loss Risk of Electric Shock This tool is not provided with an insulated gripping surface Contact with a wi
12. connect the air supply both hands and depress the Throttle 12 Allow the tool to come to a complete 6 Wait until the Polisher Sander has reached ie ee stop before setting it down full speed then gently contact the surface 13 To prevent accidents after use release the Throttle detach the air supply then safely discharge any residual air pressure in the tool Clean external 7 Keep heavy pressure off of the Polisher Sander when operating Allow the sanding disk to do the work 8 Move the Polisher Sander in a uniform surfaces of the tool with clean dry cloth and 9 Periodically stop the Polisher Sander and check for possible disc wear Replace used or worn sanding discs when necessary 2 lt Lu ou CENTRAL Item 60615 For technical questions please call 1 800 444 3353 Page 15 gt 2 m Z gt 2 m User Maintenance Instructions Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn off the tool detach the air supply safely discharge any residual air pressure in the tool and release the throttle and or turn the switch to its off position before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise vibration or leaking air occurs have the pr
13. ding 200 psi gases or any bottled gas as an air source Over pressurizing the tool may cause for the tool Such gases are capable of bursting abnormal operation breakage explosion and serious injury to persons of the tool or serious injury to persons Use only clean dry regulated compressed air at the rated pressure or within the rated pressure range as marked on the tool Always verify prior to using the tool that the air source has been adjusted to the rated air pressure or within the rated air pressure range A SAVE THESE INSTRUCTIONS wn gt TI m lt Symbols and Specific Safety Instructions Symbol Definitions Symbol Property or statement No load speed min_ Revolutions or reciprocation per minute WARNING marking Pounds per square inch of pressure concerning Risk of Eye Injury Wear ANSI approved eye protection Foot pounds of torque WARNING marking concerning Risk of Blows per minute Hearing Loss Wear hearing protection WARNING marking concerning Risk of Respiratory Injury Wear Cubic Feet per Minute flow NIOSH approved dust mask respirator at standard conditions WARNING marking concerning Risk of Explosion Page 4 For technical questions please call 1 800 444 3353 Item 60615 Specific Safety Instructions 1 This power tool is intended to function as a sander and polisher Read all safety warnings instructions illustrations and specifications provided with this p
14. from Backing Pad 15 To prevent accidents after use release the Throttle Using the Polishing Bonnet remove the wax detach the air supply then safely discharge any from all hard to reach areas of the vehicle residual air pressure in the tool Clean external surfaces of the tool with clean dry cloth and apply a thin coat of tool oil Then store the tool indoors out of children s reach Sanding 1 automatic oiler is not used add few 10 If the tool requires more force to accomplish drops of Pneumatic Tool Oil to the airline the task verify that the tool receives sufficient connection before use Add a few drops unobstructed airflow CFM and increase the more after each hour of continual use pressure PSI output of the regulator up to the maximum air pressure rating of this tool 2 Make sure that the surface to be sanded is wiped clean of all dirt and debris especially that of CAUTION TO PREVENT INJURY FROM previous courser sanding sessions which will TOOL OR ACCESSORY FAILURE scratch the surface of a finer grit sanding session Do not exceed the tool s maximum air pressure rating Attach the desired grit Sanding Disk sold If the tool still does not have sufficient force separately onto the Backing Pad at maximum pressure and sufficient airflow 4 Attach the air supply then a larger tool may be required 11 When finished release the Throttle 5 To start grip the Polisher Sander firmly with and dis
15. g on application use face shield safety goggles or safety glasses As appropriate wear dust mask hearing protectors gloves and workshop apron capable of stopping small abrasive or workpiece fragments The eye protection must be capable of stopping flying debris generated by various operations The eye protection must be capable of stopping flying debris generated by various operations The dust mask or respirator must be capable of filtering out particles generated by your operation Prolonged exposure to high intensity noise may cause hearing loss Keep bystanders a safe distance away from work area Anyone entering the work area must wear personal protective equipment Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation Item 60615 10 11 12 13 14 15 16 17 18 19 20 21 22 For technical questions please call 1 800 444 3353 Hold power tool by insulated gripping surfaces only when performing an operation where the accessory may contact hidden wiring An accessory contacting a wire may make exposed metal parts of the power tool and shock the operator Never lay the power tool down until the accessory has come to a complete stop The spinning accessory may grab the surface and pull the power 001 out of your control SAFETY Do not run the power tool while carrying it at your side Accidental contac
16. nch not shown gt 45 45 45 45 9 JALIN 5 0 5 0 00 0 gt CENTRAL 2 m gt 2 m Page 18 For technical questions please call 1 800 444 3353 Item 60615 Assembly Diagram 28 29 22 23 24 26 30 33 18 d 0 27 32 13 19 12 11 28 29 1 3 35 36 37 38 39 40 41 Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts CENTRAL MAINTENANCE Item 60615 For technical questions please call 1 800 444 3353 Page 19 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for
17. nd personal injury This product is not a toy Keep it out of reach of children Page 5 wn gt m lt Specific Safety Instructions cont 24 WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints e Crystalline silica from bricks and cement or other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq Vibration Precautions 25 WARNING The brass components of 26 this product contain lead a chemical known to the State of California to cause birth defects or other reproductive harm California Health amp Safety code 25249 5 et seq The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into
18. oblem corrected before further use TO PREVENT SEROUS INJURY FROM EXPLOSION Lubricate the tool only with specified lubricants Lubricate the air inlet using only pneumatic tool oil Other lubricants may damage the mechanism and may be highly flammable causing an explosion Cleaning Maintenance and Lubrication Note These procedures are in addition to the regular checks and maintenance explained as part of the regular operation of the air operated tool 1 BEFORE EACH USE inspect the general 2 Daily Air Supply Maintenance condition of the tool Check for Every day maintain the air supply according to the component manufacturers instructions Maintain the lubricator s oil level misalignment or binding of moving parts Drain the moisture filter regularly cracked or broken parts and Performing routine air supply maintenance will allow the tool to operate more safely and will also reduce wear on the tool loose hardware or housing any other condition that may affect its safe operation 3 Quarterly every 3 months Tool Disassembly Cleaning and Inspection Have the internal mechanism cleaned inspected and lubricated by a qualified technician If the vanes need replacement replace them all as a set Page 16 For technical questions please call 1 800 444 3353 Item 60615 Troubleshooting Possible Causes Likely Solutions Decreased output Severe air leakage Slight air leakage is normal especially
19. on older tools Housing heats during use 1 Not enough air pressure and or air flow Obstructed Throttle Incorrect lubrication or not enough lubrication Blocked air inlet screen if equipped Air leaking from loose housing Mechanism contaminated Vane wear or damage Cross threaded housing components Loose housing Damaged valve or housing Dirty worn or damaged valve Incorrect lubrication or not enough lubrication Worn parts Check for loose connections and make sure that air supply is providing enough air flow CFM at required pressure PSI to the tool s air inlet Do not exceed maximum air pressure Clean around Throttle to ensure free movement Lubricate using air tool oil according to directions Clean air inlet screen of buildup Make sure housing is properly assembled and tight Have qualified technician clean and lubricate mechanism Install in line filter in air supply as stated in Setup Air Supply Replace all vanes as set Check for incorrect alignment and uneven gaps If cross threaded disassemble and replace damaged parts before use Tighten housing assembly If housing cannot tighten properly internal parts may be misaligned Replace damaged components Clean or replace valve assembly Lubricate using air tool oil according to directions Have qualified technician inspect internal mechanism and repl
20. on section for description of controls 4 Close the in line shutoff valve between the compressor and the tool 5 Turnon the air compressor according to the manufacturer s directions and allow it to build up pressure until it cycles off 6 Adjust the air compressor s output regulator so that the air output is enough to properly power the tool but the output will not exceed the tool s maximum air pressure at any time Adjust the pressure gradually while checking the air output gauge to set the right pressure range 7 Inspect the air connections for leaks Repair any leaks found 8 If the tool will not be used at this time turn off and detach the air supply safely discharge any residual air pressure and release the throttle and or turn the switch to its off position to prevent accidental operation Note Residual air pressure should not be present after the tool is disconnected from the air supply However it is a good safety measure to attempt to discharge the tool in a safe fashion after disconnecting to ensure that the tool is disconnected and not powered Page 9 100 J04 jeuondo Bunsnipy H aoaidyiom JOdeA jeuoNndo sesesJou 4 aseje yoIND Snid pue 3
21. ower tool Failure to follow all instructions listed below may result in electric shock fire and or serious injury Operations such as grinding wire brushing or cutting off are not recommended to be performed with this power tool Operations for which the power tool was not designed may create a hazard and cause personal injury Do not use accessories which are not specifically designed and recommended by the tool manufacturer Just because the accessory can be attached to your power tool it does not assure safe operation The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool Accessories running faster than their RATED SPEED can break and fly apart The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool Incorrectly sized accessories cannot be adequately guarded or controlled The arbor size of wheels flanges backing pads or any other accessory must properly fit the spindle of the power tool Accessories with arbor holes that do not match the mounting hardware of the power tool will run out of balance vibrate excessively and may cause loss of control Do not use a damaged accessory Before each use inspect the accessory for tears and the backing pad for cracks tears or excess wear If power tool or accessory is dropped inspect for damage or install an undamaged accessory Wear personal protective equipment Dependin
22. re will also make exposed metal parts of the tool and shock the operator Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Explore the workpiece to avoid contact with hidden wiring Thoroughly investigate the workpiece for possible hidden wiring before performing work Contact with live wiring will shock the operator Store the tool when it is idle out of reach of children and other untrained persons A tool is dangerous in the hands of untrained users Maintain the tool with care Keep a cutting tool sharp and clean A properly maintained tool with sharp cutting edges reduces the risk of binding and is easier to control Check for misalignment or binding of moving parts breakage of parts and any other condition that affects the tool s operation damaged have the tool serviced before using Many accidents are caused by poorly maintained tools There is a risk of bursting if the tool is damaged Use only accessories that are identified by the manufacturer for the specific tool model Use of an accessory not intended for use with the specific tool model increases the risk of injury to persons Use only the lubricants supplied with the tool or specified by the manufacturer Page 3 Air Source 1 Never connect to an air source thatis 2 Never use oxygen carbon dioxide combustible capable of excee
23. rface of the vehicle Failure to do so may result in the Foam Pad or Polishing Bonnet being thrown from the Polishing Pad 3 To start position the unit on the area to be polished grip the Polisher Sander firmly with both hands and squeeze the Throttle 4 Keep pressure off of the Polisher Sander when operating The Foam Pad should LIGHTLY contact the polishing surface CAUTION To prevent damage to the foam pad polishing bonnet and vehicle finish Only apply the pad bonnet flat against the surface see below q Figure F Polishing Angle 5 Begin using the Polisher Sander to apply wax to the vehicle Apply the wax to all flat surfaces with broad sweeping strokes in a crisscross pattern Apply the wax evenly over the surface of the vehicle Page 14 For technical questions please call 1 800 444 3353 6 Ifthe tool requires more force to accomplish the task verify that the tool receives sufficient unobstructed airflow CFM and increase the pressure PSI output of the regulator up to the maximum air pressure rating of this tool CAUTION TO PREVENT INJURY FROM TOOL OR ACCESSORY FAILURE Do not exceed the tool s maximum air pressure rating If the tool still does not have sufficient force at maximum pressure and sufficient airflow then a larger tool may be required 7 Add additional wax to the Polishing Pad as needed To add additional wax a Release the Throttle and allow the Polisher
24. source for this tool 1 Incorporate a filter regulator with pressure gauge oiler in line shutoff valve and quick coupler for best service as shown on Figure C on page 10 and Figure D on page 11 An in line shutoff ball valve is an important safety device because it controls the air supply even if the air hose is ruptured The shutoff valve should be a ball valve because it can be closed quickly Note If an automatic oiler system is not used add a few drops of Pneumatic Tool Oil to the airline connection before operation Add a few more drops after each hour of continual use 2 Attach an air hose to the compressor s air outlet Connect the air hose to the air inlet of the tool Other components such as a coupler plug and quick coupler will make operation more efficient but are not required AWaARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Do not install a female quick coupler on the tool Such a coupler contains an air valve that will allow the air tool to retain pressure and operate accidentally after the air supply is disconnected Note Air flow and therefore tool performance can be hindered by undersized air supply components The air hose must be long enough to reach the work area with enough extra length to allow free movement while working CENTRAL Item 60615 For technical questions please call 1 800 444 3353 3 Turn the tool s throttle or switch to the off position refer to Operati
25. t with the spinning accessory could snag your clothing pulling the accessory into your body Regularly clean the power tool s air vents The motor s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards Do not operate the power tool near flammable materials Sparks could ignite these materials Do not use accessories that require liquid coolants Using water or other liquid coolants may result in electrocution or shock Only use with accessories rated to handle the forces exerted by this tool during operation Other accessories not designed for the forces generated may break and forcefully launch pieces Attach all accessories properly to the tool before connecting the air supply A loose accessory may detach or break during operation Obey the manual for the air compressor used to power this tool Install an in line shutoff valve to allow immediate control over the air supply in an emergency even if a hose is ruptured Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the tool Use clamps not included or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control a
26. tional Description Specifications Maximum Air Pressure 90 PSI Air Inlet 1 4 18 Maximum Speed 2000 RPM Average Air Consumption 6 CFM 90 PSI Spindle Thread 5 8 11 Pad Size 6 3 4 Maximum speed at stated maximum air pressure Excess air pressure is hazardous and may cause the tool to exceed stated maximum speed Components and Controls Backing Pad Motor Housing Side Handle Throttle lt Air Inlet Figure A CENTRAL Item 60615 For technical questions please call 1 800 444 3353 Page 7 Initial Tool Set Up Assembly Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Note This air tool may be shipped with a protective plug covering the air inlet Remove this plug before set up Assembly Housing a Thread the Side Handle into the side of the Motor Housing until tight Side Handle Figure B CENTRAL 8 For technical questions please call 1 800 444 3353 Item 60615 Air Supply AWARNING TO PREVENT SERIOUS INJURY FROM EXPLOSION Use only clean dry regulated compressed air to power this tool Do not use oxygen carbon dioxide combustible gases or any other bottled gas as a power
27. y the work area without creating a tripping hazard that will present a hazard while working or exposing the air hose to possible damage The air hose must be long enough to reach the work area with enough extra length to allow free movement while working 2 Lu ou CENTRAL Item 60615 For technical questions please call 1 800 444 3353 Page 13 m gt General Operating Instructions Polishing 1 Ifan automatic oiler is not used add a few drops of Pneumatic Tool Oil to the airline connection before use Add a few drops more after each hour of continual use 2 Make sure the surface to polish has been thoroughly washed and is free of dust dirt oil grease etc 3 Place a clean Foam Pad sold separately securely onto the Backing Pad 2 Apply about two tablespoons of wax not included evenly on the clean Foam Pad CAUTION Do not apply the wax directly to the surface of the vehicle The amount of wax needed will vary according to the size of the vehicle being waxed CAUTION Only use the slower speeds less pressure on the Throttle for polishing Otherwise damage may occur to the paint being polished Do not polish in one position for more than a few seconds Harbor Freight Tools is not responsible for damage to the vehicle s finish due to improper use of this Polisher Sander Note Always start and stop the Polisher Sander while it is held firmly against the su
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