Harbor Freight Tools 7 in. 10 Amp Variable Speed Polisher Product manual
Contents
1. The Polishing Bonnet may be machine washed in cold water with mild detergent Do not put in the dryer cracked or broken parts damaged electrical wiring and 7 Use only a clean cloth and mild detergent to clean the body of the Polisher Do not use solvents Do not immerse any part of the tool in liquid any other condition that may affect its safe operation 2 AFTER USE wipe external surfaces of the tool with clean cloth 8 Over time if the performance of the tool diminishes or it stops working completely it may be necessary to 3 Periodically blow dust and grit out of the motor vents replace the Carbon Brushes This procedure should using dry compressed air Wear ANSI approved be completed by a qualified technician safety goggles and NIOSH approved breathing protection while doing this 9 AXWARNING If the supply cord of this power tool is damaged it must be replaced 4 Periodically recheck all nuts bolts only by a qualified service technician and screws for tightness Page 16 For technical questions please call 1 800 444 3353 Item 69474 Troubleshooting Possible Causes Likely Solutions Tool will not start 1 Cord not connected 1 Check that cord is plugged in 2 No power at outlet 2 Check power at outlet If outlet is unDowered turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads Internal damage or wear2. Allow the sanding disk to do the work Move the Polisher Sander in a uniform pattern up and down or side to side as you sand to ensure even sanding Periodically stop the Polisher Sander and check for possible disc wear Replace used or worn sanding discs when necessary When finished release the Trigger and unplug the Power Cord Allow the tool to come to a complete stop before setting it down To prevent accidents turn off the tool and disconnect its power supply after use Clean then store the tool indoors out of children s reach Page 15 MAINTENANCE AONVNALNIVIN Maintenance and Servicing AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Release the Trigger and unplug the tool from its electrical outlet before performing any inspection maintenance or cleaning procedures Procedures not specifically explained in this manual must be performed only by a qualified technician TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general 5 Remove Foam Pad from Backing Pad when condition of the tool Check for Polisher Sander is not in use This will allow Backing Pad to dry and retain its original shape Wash with mild soap and water before storing loose hardware misalignment or binding of moving parts 6
3. NAMEPLATE ea a 14 gauge cord can carry a higher current than a 16 gauge cord See Table A AMPERES at full load 4 When using more than one extension cord to make up the total length make sure each cord contains at a te least the minimum wire size required See Table A 21 34 1s 18 18 16 1 5 If you are using one extension cord for more 3 5 5 0 18 18 16 14 1 than one tool add the nameplate amperes 51 70 and use the sum to determine the required 71 120 rae 14 12 10 _ minimum cord size See Table A a 1 160 4 6 If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Bae el eee toi icate it i table f t Based on Imiting the line volt Canada to indicate it is acceptable for outdoor use TABLE A age drop ta five volt at 150 0f the rated amperes Symbology WARNING marking concerning Risk Double Insulated of Eye Injury Wear ANSI approved safety goggles with side shields Canadian Standards Association Read the manual before set up and or use Underwriters Laboratories Inc WARNING marking concerning Risk of Hearing Loss Volts Alternating Current Wear hearing protection We WARNING marking Do not cover ventilation ducts Keep flammable objects away Risk of Electric Shock Properly connect power cord to appropriate outlet arilsmaster Item 69474 For technical questions please call 1 800 444 3353 Page 9 SA
4. Pad 1 The accessory MUST be 2 Press in and hold the Spindle Lock Button e rated to at least 3377 RPM to prevent the Spindle from turning no larger than 7 178 mm in diameter fitted with a threaded opening of 5 8 x 11 TPI 3 Thread the Backing Pad onto the Spindle undamaged until firmly secured in place e a backing pad Workpiece and Work Area Set Up 1 Designate a work area that is clean and well lit 3 Secure loose workpieces using a vise or clamps The work area must not allow access by children not included to prevent movement while working a aa a 4 There must not be hazardous objects such 2 Route the power cord along a safe route as utility lines or foreign objects nearby that to reach the work area without creating a will present a hazard while working tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough extra length to allow free movement while working Z Q lt oO Lu ou O Item 69474 For technical questions please call 1 800 444 3353 Page 13 NOILVasAdO Polishing 1 Make sure the surface to polish has been thoroughly washed and is free of dust dirt oil grease etc 2 Place a clean Foam Pad sold separately securely onto the Backing Pad 2 Apply about two tablespoons of wax not included evenly on the clean Foam Pad CAUTION Do not apply the wax directly to the surface of the vehicle The amount of wax
5. Tools with Two Double Insulated Tools Tools with Two Prong Plugs Plugs Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association m FA and the National Electrical Code Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration Outlets for 2 Prong Plug See Outlets for 2 Prong Plug Page 8 For technical questions please call 1 800 444 3353 Item 69474 Extension Cords 1 Grounded tools require a three wire extension cord 7 Make sure the extension cord is properly wired Double Insulated tools can use either and in good electrical condition Always replace a two or three wire extension cord a damaged extension cord or have it repaired by a qualified electrician before using it 2 As the distance from the supply outlet increases you must use a heavier gauge extension cord 8 Protect the extension cords from sharp objects Using extension cords with inadequately sized wire excessive heat and damp or wet areas causes a serious drop in voltage resulting in loss of RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT power and possible tool damage See Table A 3 The smaller the gauge number of the wire the greater the capacity of the cord For example
6. kickback forces if proper precautions are taken 2 Never place your hand near the rotating accessory Accessory may kickback over your hand 3 Do not position your body in the area where power tool will move if kickback occurs Kickback will propel the tool in direction opposite to the wheel s movement at the point of snagging 4 Use special care when working corners sharp edges etc Avoid bouncing and snagging the accessory Corners sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback 5 Do not attach a saw chain woodcarving blade or toothed saw blade Such blades create frequent kickback and loss of control Item 69474 Safety Warnings Specific for Sanding Operations Do not use excessively oversized sanding disc paper Follow manufacturer s recommendations when selecting sanding paper Larger sanding paper extending beyond the sanding pad presents a laceration hazard and may cause snagging tearing of the disc or kickback Safety Warnings Specific for Polishing Operations Do not allow any loose portion of the polishing bonnet or its attachment strings to spin freely Tuck away or trim any loose attachment strings Loose and spinning attachment strings can entangle your fingers or snag on the workpiece SAFETY Vibration Safety This tool vibrates during use Repeated or long term 2 Do not smoke during use Nicotine reduces exposure to vibration may cause t
7. needed will vary according to the size of the vehicle being waxed 3 Rotate the Speed Dial to select the desired speed between 1 and 4 CAUTION Only use the slower speeds 1 through 4 for polishing Otherwise damage may occur to the paint being polished Harbor Freight Tools is not responsible for damage to the vehicle s finish due to improper use of this Polisher Sander 4 Plug the Power Cord into an electrical extension cord not included Then plug the extension cord into a grounded GFCl protected 120 volt electrical outlet WARNING To prevent electric shock keep cord connection off ground Note Always start and stop the Polisher Sander while it is held firmly against the surface of the vehicle Failure to do so may result in the Foam Pad or Polishing Bonnet being thrown from the Polishing Pad 5 To start position the unit on the area to be polished grip the Polisher Sander firmly with both hands and press in on the Safety Lock then the Trigger Release the Safety Lock and continue to hold in the Trigger D Keep pressure off of the Polisher Sander when operating The Foam Pad should LIGHTLY contact the polishing surface CAUTION To prevent damage to the foam pad polishing bonnet and vehicle finish Only apply the pad bonnet flat against the surface see below 7 N L Figure H Polishing Angle Page 14 For technical questions please call 1 800 444 3353 7 Begin using the Poli
8. power supply before service arilsmaster Item 69474 For technical questions please call 1 800 444 3353 Page 17 MAINTENANCE AONVNALNIVIN Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY Parts List Part Description Qty ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO 30 Tap Screw ST4x65 31 Statr i 6 Spring Washer 4 Triangle Press Cover O Screw M4x10 1 FaceGear __ __ 1 2 13 14 44 Tap Screw i O 46 Speed Dial 1 ejej Part Description 15 4 16_ SpindeLock _ _ 1 17 Lock Spring 1 18 RetainingRing 1 9 Cover S S i O Bushing 1 1 22 23 2 2 26 8 9 10 i 12 13 14 15 16 17
9. related hazards Only use safety equipment that has been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area Page 3 SAFETY ALAAVS Power tool use and care 1 Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed 2 Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired 3 Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally 4 Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users Service Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power
10. 18 19 22 23 26 Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Page 18 For technical questions please call 1 800 444 3353 Item 69474 Assembly Diagram AONVNALNIVIN For technical questions please call 1 800 444 3353 Page 19 Item 69474 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHA
11. Carbon Have technician service tool brushes or switch for example Tool operates slowly 1 Excess pressure applied to workpiece 1 Decrease pressure allow tool to do the work Power being reduced by long or Eliminate use of extension cord small diameter extension cord If an extension cord is needed use one with the proper diameter for its length and load See Extension Cords in GROUNDING section decreases over time or rattling Carbon brushes or bearings for example Overheating 1 Forcing tool to work too fast 1 Allow tool to work at its own rate 2 Blocked motor housing vents 2 Wear ANSI approved safety goggles and NIOSH approved dust mask respirator while blowing dust out of motor using compressed air Motor being strained by long or Eliminate use of extension cord small diameter extension cord If an extension cord is needed use one with the proper diameter for its length and load See Extension Cords in GROUNDING section Tool does not sand Disc accessory may be Be sure disc accessory arbor is correct or polish effectively loose on Spindle and Outer Flange Arbor Nut is tight Disc accessory may be damaged worn 2 Check condition and type of disc accessory or wrong type for the material Use only proper type of disc accessory in good condition Wax sprays off polishing pad Reduce RPM to minimum setting Follow all safety precautions whenever diagnosing or servicing the tool Disconnect
12. FETY Specifications Backing Pad Accessories Foam Pad sold separately Polishing Bonnet Sanding Discs Setup Before Use A AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Release the Trigger and unplug the tool from its electrical outlet before assembling or making any adjustments to the tool Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product N m 4 v Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual ASSEMBLY Installing the Auxiliary Handles AWARNING TO PREVENT SERIOUS INJURY Do not operate this tool with one hand only or without the Auxiliary Handle s properly installed Co o Ge Figure A Handle Installation Options This Polisher Sander includes two types of auxiliary handles The D Handle may be installed for either right hand or left hand use The Side Handle can be installed in one of three positions on the head of the Polisher Sander or together with the D Handle Page 10 For technical questions please call 1 800 444 3353 Item 69474 Option 1 Using with the D Handle Alone Attach the D Handle alone to the sides of the Front Cover using the Hex Key and two Hex Head Bolts Figure B Note Slide the Hex Key through the hole in the Handle to access t
13. NTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state arilsmaster 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
14. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference ITEM 69474 master 7 Variable Speed Polisher Sander Polishing bonnet sold separately Visit our website at http www harborfreight com Email our technical support at tech harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2012 by Harbor Freight Tools All rights reserved i No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included ALAAVS Table of Contents OGY is sds sce sdacnice T sent sisi A 2 Maintenant rosonera Nanon 16 SPECIFICATIONS senere ri
15. ause you to lose control Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Page 2 For technical questions please call 1 800 444 3353 Item 69474 Electrical safety 1 Power tool plugs must match the outlet 4 Never modify the plug in any way Do not use any adapter plugs with grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock Avoid body contact with grounded surfaces 5 such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet 6 conditions Water entering a power tool will increase the risk of electric shock Personal safety 1 Stay alert watch what you are doing and use 5 common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Use safety equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat 7 or hearing protection used for appropriate conditions will reduce personal injuries Prevent unintentional starting Ensure the switch is in the off position before connecting 8 to power source and or bat
16. ecure the string and keep it out of the way by tying several knots Note Start and stop the Polisher Sander only while it is held firmly against the surface of the vehicle Failure to do so may result in the Bonnet being thrown from the Backing Pad 13 Start the Polisher Sander and begin buffing off the dried wax 14 When you have removed as much wax as you can with the Polisher Sander release the Trigger and unplug the Polisher Sander 15 Remove the Polishing Bonnet from Backing Pad Using the Polishing Bonnet remove the wax from all hard to reach areas of the vehicle Item 69474 Sanding 1 Make sure that the surface to be sanded is wiped clean of all dirt and debris especially that of previous courser sanding sessions which will scratch the surface of a finer grit sanding session Attach the desired grit Sanding Disk sold separately onto the Backing Pad Rotate the Speed Dial to select the desired speed setting Plug the Power Cord of the Polisher Sander into a grounded 120 volt electrical outlet To start grip the Polisher Sander firmly with both hands and press in on the Safety Lock then the Trigger Release the Safety Lock and continue to hold in the Trigger Wait until the Polisher Sander has reached full speed then gently contact the surface Item 69474 10 11 12 For technical questions please call 1 800 444 3353 Keep heavy pressure off of the Polisher Sander when operating
17. emporary or permanent the blood supply to the hands and fingers physical injury particularly to the hands arms and increasing the risk of vibration related injury shoulders To reduce the risk of vibration related injury Wear suitable gloves to reduce the 1 Anyone using vibrating tools regularly or for an vibration effects on the user extended period should first be examined by a Paar doctor and then have regular medical check ups 4 Use tools with the lowest vibration when there to ensure medical problems are not being caused is a choice between different processes or worsened from use Pregnant women or people who have impaired blood circulation to 5 Include vibration free periods each day of work the hand past hand injuries nervous system 6 Grip tool as lightly as possible while still keeping disorders diabetes or Raynaud s Disease should safe control of it Let the tool do the work not use this tool If you feel any medical or physical symptoms related to vibration such as 7 To reduce vibration maintain the tool as tingling numbness and white or blue fingers explained in this manual If any abnormal seek medical advice as soon as possible vibration occurs stop use immediately A SAVE THESE INSTRUCTIONS Item 69474 For technical questions please call 1 800 444 3353 Page 7 ALAAVS AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified elect
18. es not assure safe operation The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool Accessories running faster than their RATED SPEED can break and fly apart The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool Incorrectly sized accessories cannot be adequately guarded or controlled The arbor size of wheels flanges backing pads or any other accessory must properly fit the spindle of the power tool Accessories with arbor holes that do not match the mounting hardware of the power tool will run out of balance vibrate excessively and may cause loss of control Do not use a damaged accessory Before each use inspect the accessory such as abrasive wheels for chips and cracks backing pad for cracks tear or excess wear wire brush for loose or cracked wires If power tool or accessory is dropped inspect for damage or install an undamaged accessory After inspecting and installing an accessory position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no load speed for one minute Damaged accessories will normally break apart during this test time 8 10 11 12 13 14 15 For technical questions please call 1 800 444 3353 Wear personal protective equipment Depending on application use face shield safety goggles or safety glasses As appropria
19. he Bolt on the long side of the Handle Insert Hex Key through here to access Bolt a a SETUP Figure C D Handle Installed Option 2 Using with the Side Handle Alone Attach the Side Handle to one of the three locations on the Polisher Sander head by threading it securely in place Install Side Or Here Handle Here A ere n Figure D Option 3 Using with Both Auxiliary Handles Together Hold the D Handle in place on the head of the Polisher Sander and thread the Side Handle through the short side of the D Handle in place of one of the Hex Head Bolts Use a Hex Head Bolt and the Hex Key to secure the large side of the D Handle to the other side of the Polisher Sander head Figure E Item 69474 For technical questions please call 1 800 444 3353 Page 11 dNLas Functions Side Handle Page 12 D Handle Safety Lock y Speed Dial Spindle Lock j Handle Trigger Backing Pad Hex Key Figure F aCrilsmaster For technical questions please call 1 800 444 3353 Item 69474 Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Tool Set Up AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Release the Trigger and unplug the tool from its electrical outlet before installing accessories Installing the Backing Pad Foam
20. ling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks and cement or other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq 25 WARNING Handling the cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq 26 The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator resist kickback forces Always use auxiliary handle if provided for maximum control over kickback or torque reaction during start up The operator can control torque reactions or
21. onn n aN 10 Parts List and Diagram eeeee 18 Setup eens ek ees se ee cece aed eeedee ened eeeeeevcas 10 Warranty ooo eeeceeeeeeee etter eeeeeteteeeeeeetteeeeereea 20 OP CRA OM aece casvichorsausiccearsgacettnantstalaseacds 13 drilsmaster WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARN NG Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION General Power Tool Safety Warnings AWARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool or battery operated cordless power tool Work area safety 1 Keep work area clean and well lit 3 Keep children and bystanders Cluttered or dark areas invite accidents away while operating a power tool Distractions can c
22. ple with pacemakers should e Avoid operating alone e Do not use with power switch locked on e Properly maintain and inspect to avoid electrical shock e Properly ground power cord Ground Fault Circuit Interrupter GFCI should also be implemented it prevents sustained electrical shock Kickback and Related Warnings Kickback is a sudden reaction to a pinched or snagged rotating wheel backing pad brush or any other accessory Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory s rotation at the point of the binding For example if an abrasive wheel is snagged or pinched by the workpiece the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out The wheel may either jump toward or away from the operator depending on direction of the wheel s movement at the point of pinching Abrasive wheels may also break under these conditions Kickback is the result of power tool misuse and or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below 1 Maintain a firm grip on the power tool and position your body and arm to allow you to Page 6 For technical questions please call 1 800 444 3353 24 WARNING Some dust created by power sanding sawing grinding dril
23. pulling the accessory into your body Regularly clean the power tool s air vents The motor s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards Do not operate the power tool near flammable materials Sparks could ignite these materials Page 5 SAFETY ALAAVS 16 Do not use accessories that require liquid coolants Using water or other liquid coolants may result in electrocution or shock 17 Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement 18 Avoid unintentional starting Prepare to begin work before turning on the tool 19 Do not depress the spindle lock when starting or during operation 20 Do not leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving 21 Use clamps not included or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control and personal injury 22 This product is not a toy Keep it out of reach of children 23 People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure In addition peo
24. rician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Grounded Tools Tools with Three Grounded Tools Tools with Three Prong Plugs Plugs 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Outlet gt gt NES The tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should 3 Prong Plug and Outlet look like those in the preceding illustration See 3 Prong Plug and Outlet 1 Tools marked with Grounding Required have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock See 3 Prong Plug and Outlet Double Insulated Tools
25. sher Sander to apply wax to the vehicle Apply the wax to all flat surfaces with broad sweeping strokes in a crisscross pattern Apply the wax evenly over the surface of the vehicle 8 Add additional wax to the Polishing Pad as needed To add additional wax a Release the Trigger and allow the Polisher Sander to come to a complete stop b Add a small amount of wax evenly over the pad surface c Avoid using too much wax For additional applications of wax to Foam Pad reduce amount of wax Foam Pad will not absorb as much wax in subsequent applications d Resume operation Note The most common error when waxing polishing vehicle is applying too much wax If Foam Pad becomes saturated with wax applying wax will be more difficult and will take longer Applying too much wax may also reduce life of Foam Pad If Foam Pad continually comes off the Backing Pad during use too much wax may have been applied 9 After the wax has been applied to the vehicle s surface release the Trigger Unplug the Power Cord from the electrical extension cord 10 Remove the Foam Pad from the Backing Pad and with your hand and the Foam Pad apply wax to any hard to reach areas of the vehicle such as around lights door handles under bumpers etc 11 Allow sufficient time for wax to dry 12 Place a clean Polishing Bonnet sold separately securely onto the Backing Pad Note Tightly pull the string to secure the Polishing Bonnet S
26. te wear dust mask hearing protectors gloves and workshop apron capable of stopping small abrasive or workpiece fragments The eye protection must be capable of stopping flying debris generated by various operations The eye protection must be capable of stopping flying debris generated by various operations The dust mask or respirator must be capable of filtering out particles generated by your operation Prolonged exposure to high intensity noise may cause hearing loss Keep bystanders a safe distance away from work area Anyone entering the work area must wear personal protective equipment Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation Hold power tool by insulated gripping surfaces only when performing an operation where the accessory may contact hidden wiring or its own cord An accessory contacting a live wire may make exposed metal parts of the power tool live and shock the operator Position the cord clear of the spinning accessory If you lose control the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory Never lay the power tool down until the accessory has come to a complete stop The spinning accessory may grab the surface and pull the power tool out of your control Do not run the power tool while carrying it at your side Accidental contact with the spinning accessory could snag your clothing
27. tery pack picking up or carrying the tool Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury Item 69474 D For technical questions please call 1 800 444 3353 Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock If operating a power tool in a damp location is unavoidable use a Ground Fault Circuit Interrupter GFCI protected supply Use of a GFCI reduces the risk of electric shock Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of these devices can reduce dust
28. tools Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Page 4 For technical questions please call 1 800 444 3353 Item 69474 Safety Warnings Common for Grinding Sanding Wire Brushing Polishing or Abrasive Cutting Off Operations 1 Item 69474 This power tool is intended to function as a sander and polisher Read all safety warnings instructions illustrations and specifications provided with this power tool Failure to follow all instructions listed below may result in electric shock fire and or serious injury Operations such as grinding wire brushing or cutting off are not recommended to be performed with this power tool Operations for which the power tool was not designed may create a hazard and cause personal injury Do not use accessories which are not specifically designed and recommended by the tool manufacturer Just because the accessory can be attached to your power tool it do
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