Harbor Freight Tools 7 in. 1.5 HP Bridge Wet Cut Tile Saw with Stand Product manual
Contents
1. 3 DONOT REMOVE k FIGURE 17 Install a new Saw Blade not included Always use Continuous Rim Diamond Saw Blades with a 7 diameter 5 8 round arbor hole and rated at 3550 RPM or higher See Figure 16 CAUTION Never flip over a used Saw Blade Page 14 SAW BLADE 4 FIGURE 19 ARROW a y BOLT 91 N SPRING WASHER ey ee WASHER 88 88 8 Carefully lower Blade Guard 12 back into its original position Then secure Blade Guard in place using the Bolts 91 Spring Washers 89 and Washers 88 See Figure 19 FIGURE 18 IMPORTANT When installing a Saw Blade 4 make sure the ARROW depicted on the side of the Saw Blade points in the same direction as that of the Blade Guard 12 See Figure 18 Once the Saw Blade 4 is installed reattach the Outside Flange 5 and Nut 6 Fasten the Nut by turning it counterclockwise until snug Do not overtighten See Figure 16 Item 97360 For technical questions please call 1 888 866 5797 Page 15 MAINTENANCE AND SERVICING Procedures not specifically explained in this manual must be performed only by a qualified technician TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION AWARNING Turn the Power Switch of the tool to its OFF position and unplug the tool from its electrical outlet before performing any inspection maintenance or cleaning procedures Item 97360 TO PREVENT SERIOUS INJURY FROM TOOL2. 17 For technical questions please call 1 888 866 5797 e Crystalline silica from bricks and cement or other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq WARNING The cord of this product contains lead and or di 2 ethylhexyl phthalate DEHP chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq WARNING This product contains di 2 ethylhexyl phthalate DEHP a chemical known to the State of California to cause cancer and birth defects or other reproductive harm California Health amp Safety Code 25249 5 et seq The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Vibration Safety This tool vibrates during use Repeated or long term exposure to v
3. 369 Figure 14 Scale Rail 49 See Figure 13 2 Tocut the tile follow the same 3 procedure as outlined in the section 3 To cut the tile follow the same l To Make A Straight Cut procedure as outlined in the section To Make A Straight Cut Item 97360 For technical questions please call 1 888 866 5797 Page 13 To Change The Saw Blade WARNING Make sure the Power Switch 37 of the Tile Saw is in its OFF position and that the unit is unplugged from its electrical outlet before performing this procedure BLADE GUARD 12 a a BOLT 91 a SPRING WASHER 89 WASHER 88 FIGURE 15 1 Remove the Bolts 91 Spring Washers 89 and Washers 88 from the Blade Guard 12 See Figure 15 2 Carefully lift up and move the Blade Guard 12 away from the catch on the top end of the motor support to expose the Saw Blade See Figure 16 3 CAUTION Wear heavy duty work gloves to avoid cuts to hands BLADE GUARD lt OUTSIDE FLANGE 5 ROTATION ARROW SAW BLADE 4 FIGURE 16 4 With one Wrench 71 hold the end of the Motor Spindle firmly and with Item 97360 5 For technical questions please call 1 888 866 5797 the other Wrench 70 provided unscrew and remove the Nut 6 by turning it clockwise Next remove the Outside Flange 5 and remove told Blade See Figures 16 and 17 SAW BLADE WRENCH INSIDE _ lar FLANGE E
4. any other conditions that may affect its operation AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION READ AND FOLLOW THESE INSTRUCTIONS 110 120 VAC Grounded Tools ools with Three Prong Plugs In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded For technical questions please call 1 888 866 5797 Page 3 Item 97360 Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that acc
5. at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797
6. the blade or cutter only NEVER LEAVE TOOL RUNNING UNATTENDED TURN POWER OFF Don t leave tool until it comes to a complete stop operation is dusty Everyday eyeglasses GROUNDING INSTRUCTIONS only have impact resistant lenses TO PREVENT they are NOT safety glasses AWARN NG ELECTRIC SHOCK SECURE WORK Use clamps ora vise to hold work when practical It s safer than using your hand and it frees both hands to operate tool DO NOT OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for 1 lubricating and changing accessories DISCONNECT TOOLS before servicing when changing accessories such as blades bits cutters and the like REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure switch is in off position before plugging in USE RECOMMENDED ACCESSORIES Consult the owner s manual for 2 recommended accessories The use of improper accessories may cause risk of injury to persons NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function check for alignment of moving parts binding of moving 4 parts breakage of parts mounting and
7. A Requirements Motor Speed 3550 RPM Blade Diameter 7 Diameter Continuous Diamond Blade Rim Blade Rated at 3550 Sold Separately RPM or Greater Maximum Cutting 1 45 Capacity 1 90 Floor and Wall Tiles 24 x 24 Marble and Brick 25 long 0 to 45 in 2 5 Increments Saw Bevel Capacity Left Tilt Only Rip Fence Scale Oe Me Increments Two Arbor Nut Wrenches Waterproof On Off Switch Duste E105017 INSTRUCTIONS FOR PUTTING INTO USE A beginning of this manual including all text under subheadings therein before set up or use of this product TO PREVENT SERIOUS INJURY Turn the Power Switch of the tool to its OFF position and unplug the tool from its electrical outlet before Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the FROM ACCIDENTAL OPERATION assembling or making any adjustments to the tool Maximum Tile Size Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Item 97360 For technical questions please call 1 888 866 5797 Assembly Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of the manual AWARNING Always make sure the Power Switch of the Tile Saw is in its OFF position and the unit is unplugged from the electrical outlet prior to assembly adding accessories or making
8. FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication WARNING Make sure the Power Switch 37 of Tile Saw is in its OFF position and that unit is unplugged from its electrical outlet before performing any inspection maintenance or cleaning procedures Any service not listed below should only be performed by a qualified technician Before each use inspect the general condition of the Tile Saw Check for loose screws misalignment or binding of moving parts damaged electrical wiring damaged Hoses and any other condition that may affect its safe operation If abnormal noise or vibration occurs have the problem corrected before further use Do not use damaged equipment Before each use inspect the Saw Blade 4 Using a dull Saw Blade will cause excessive wear on the Motor and will not produce a satisfactory cut Replace with a new Saw Blade when needed Before each use inspect mounting Screws on all Safety Covers and the Arbor Nut 6 on the Motor Arbor If necessary retighten loose hardware After each use immediately clean the Water Pump 7 to keep dried debris from sticking to the Filter and Impeller which will obstruct the water flow To clean the Water Pump remove the Outer Cover 7A Remove the Filter Then remove the Inner Cover 7C to expose the Impeller Use a small brush and clean w
9. For technical questions please call 1 888 866 5797 Page 9 Wheel Assembly FIGURE 7D FIGURE 7A I Washers 121 O o Hex Nuts 123 Bolts 120 FIGURE 7E Wheels 126 FIGURE 7B c ed 2 Lift the saw stand with the front handle 1 The Wheels 126 are connected to move it as shown in figure 7E to the Stand II 64 using Bolts 120 Hex Nuts 123 and Washers 121 See Figures 7A 7E Stand II 64 Hex Nuts 123 a FIGURE 7C Note Bolts should be inserted from outside through the leg stand and into the wheel Washers and Nuts to be placed onto the Bolts from the wheel side Item 97360 For technical questions please call 1 888 866 5797 Page 10 OPERATING INSTRUCTIONS Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this A manual including all text under subheadings therein before set up or use of this product Tool Set Up TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn AWARNING the Power Switch of the tool to its OFF position and unplug the tool from its electrical outlet before performing any inspection maintenance or cleaning procedures RIGHT RAIL To Fill And Drain The Water Tray STAND 41 T KNOB 42 WATER TRAY 67 FIGURE 9 1 Fill Water Tray 67 with enough clean cold water to submerge 3 4 of the Water Pump Do not overflow the Tray See Figure 9 NOTE To prevent excessive wear on the Saw Bl
10. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference sera c ITEM 97360 1 1 2 HORSEPOWER 7 BRIDGE LLS E7 UL WITH STAND When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2007 by Harbor Freight Tools All rights reserved 3 No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included IMPORTANT SAFETY INFORMATION In this manual on the labeling and all other information provided with this product This is the safety alert symbol personal injury hazards Obey all safety messages that follow this symbol to avoid possible inj
11. PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Item 97360 For technical questions please call 1 888 866 5797 Page 17 PARTS LIST se feer KAC included 7 e pen e peere cover o rero 10 45 Water Tube Three Way Connector Connector 46 Angle Cutting Blade Guard Guide Connector front 78 Angle Rule S 3 u 84 Large Semi head aa E pagesenirert Connector Rear 14 Motor Bracket CECE Cable Lock Pa er Board Spring Bearing Bracket 82 ati Bearings Axle EA aie elas Standing Frame 90 Hex Bolts Pa fer Power Cable Water Tube Holder 5 ia ee zi a feon Angle Scale Left 5 Te Adjusting Knob 95 Rail Stand Left 6o Adjusting Slot 25 Spacer Left 61 Adjusting Pin Slide Rail Cable Lock Nut a 98 Bot Cable Lock Stand II Hex Bolt ice SEE Ka E ex Bo Pe fee afew Item 97360 For technical questions please call 1 888 866 5797 Page 18 pe ear Control Box Seal Motor Support 29 65 45 Angle Cutting Rail Stand Spacer Guide Switch Cover Round Water Tube Holder Circuit Breaker Water Tray Lock Washer ASSEMBL
12. Tile Saw indoors in a dry frost free room For technical questions please call 1 888 866 5797 Page 16 Troubleshooting Possible Causes Likely Solutions 1 No power at outlet 1 Check power at outlet Tool will not start l 2 Cord not connected 2 Check that cord is plugged in 1 Arbor shaft binding 1 Check shaft for free spinning Blade spins slowly 2 Motor brushes worn 2 Replace brushes 1 Bent or off balance blade 1 Replace blade with new one 2 Bent Arbor Shaft 2 Check shaft for run out Running hot 1 Water flow problem 1 Check connection excess smoke 2 Not enough water 2 Add proper amount of water clean Pump filter 3 Running with hot warm water 3 Always run with cold water Follow all safety precautions whenever diagnosing or servicing the tool Disconnect power supply before service Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY
13. Y DIAGRAM 68 Please Note Saw Blade 4 is sold separately Pian and not included i Item 97360 For technical questions please call 1 888 866 5797 Page 19 LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product
14. ade make sure to maintain a FIGURE 8 continuous flow of water over the entire Saw Blade while cutting Never cut anything Note The right Rail Stand 41 is held in place if the water flow is not continuous by the packaging during shipment Always tighten the T Knob 42 to lock the Rail 2 Prior to draining the Water Tray 67 first Stand prior to performing maintenance or place a large bucket under the Drain Plug relocating the Tile Saw See Figure 8 69 Remove the Drain Plug 69 located at the bottom of the Water Tray Once drained replace the Drain Plug NOTE You may also pull out the Water Tray from the Tile Saw and pour out the water See Figure 9 3 After draining the water rinse Tray to remove any silt To Make A Straight Cut WARNING Use safety equipment Always wear eye protection Wear ANSI approved safety glasses under an ANSI approved full face safety shield and non skid safety shoes Hearing and breathing protection must be used for appropriate conditions Item 97360 For technical questions please call 1 888 866 5797 Page 11 Positioning the Tile POSITION OF TILE TABLE 44 SCALE RAIL 49 GUIDE 46 FIGURE 10 1 Loosen the T Knob 47 on the Angle Cutting Guide 46 and position at 90 degrees on the Scale Rail 49 Then retighten the T Knob See Figure 10 2 To Adjust the gap between the Angle Cutting Guide 46 and the cutting slot in the Table 44 loosen the But
15. adjustments to the unit Be sure to wear heavy duty work gloves when making any kind of adjustments to the unit 1 Unpack the Tile Saw and with assistance carefully lay the tool on its side on a flat level floor surface FIGURE 3 STAND II 64 STAND 57 SUPPORT BRACKET 58 2 Pull out the Stand 57 and Stand Il 64 fully extending the Support Brackets 58 See Figure 3 Page 8 FIGURE 4 STAND II 64 ADJUSTING KNOB 59 ADJUSTING KNOB 59 3 With assistance set the Tile Saw upright See Figure 4 4 The Adjusting Knob 59 is located at the bottom of Stand II 64 Turn the Adjusting Knob clockwise or counterclockwise to keep the Tile Saw stand balanced evenly on the floor See Figure 4 FIGURE 5 HANDLE 38 MOTOR BOLTS 98 111 WASHERS 95 WASHERS 94 5 Attach the Handle 38 to the Motor Support 111 using the Bolts 98 Spring Washers 95 and Washers 94 See Figure 5 Item 97360 To Attach the Knobs Right Rail Stand 41 FIGURE 6 Place a Washer 102 Lock Washer 95 and another Washer 102 onto each of the two Knobs 22 See Figure 6 Align the Right Rail Stand 41 as shown in Figure 6 above Remove the shipping screw and attach the Knob 22 through the slot in the Right Rail Stand 41 and into the threaded hole as shown Repeat for the Left Rail Stand 24 and the other Knob 22 Secure Knobs
16. ater to remove any debris on the Filter and Impeller If necessary replace the old Filter When finished replace the Inner Cover Filter and Outer Cover See Assy Diagram If water delivery volume is reduced clean the Filter and the Impeller If no water is being delivered or is still restricted the Delivery Tube or Nozzle maybe blocked If the Pump does not buzz or deliver any water even when Delivery Tube is disconnected the Pump may need to be replaced To replace the Water Pump 7 disconnect the Power Supply Cord and remove the Water Tray 67 Locate the Pump Plug Cover 118 on the inner left side of the Frame Unscrew and remove the Knob 119 Spring Washer 95 Washer 102 and Lock Nut 107 from the Pump Plug Cover Remove the Pump Plug Cover to expose the Pump Cable 117 Disconnect the Pump Cable from the Water Pump Next disconnect the Pump Connector 115 from the Water Pump Then remove the old Water Pump Install the new Water Pump following the previously mentioned Steps in reverse order See Assy Diagram To clean the exterior parts Use only a clean cloth and mild detergent to clean the body of the Tile Saw Use a wet dry vacuum cleaner or compressed air to clean the Motor 1 ventilation slots Do not immerse any electrical part of the tool in liquid Empty all water from Saw before storing Ice crystals will damage the Pump if the unit contains water in freezing temperatures Store the
17. e available having built in GFCI protection and may be used for this measure of safety DO NOT OPERATE WITH ANY GUARD DISABLED DAMAGED OR REMOVED Moving guards must move freely and close instantly 15 The use of accessories or attachments not recommended by the manufacturer may result in a risk of injury to persons When servicing use only identical replacement parts Only use safety equipment that has been approved by an appropriate 16 standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSl approved and breathing protection must be NIOSH approved for the specific hazards in the work area Industrial applications must follow OSHA guidelines Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the tool People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints
18. e of saw blade Know how to reduce risk of kickback Do not perform any operation freehand Never reach around or over saw blade Make sure the workpiece is supported at all times while sawing To properly understand all safety warnings be familiar with the following safety terms and equipment Featherboard A block with fingers that hold the workpiece against the fence while sawing Through sawing A cut made from one side of a tile to the opposite side without stopping Freehand Feeding a workpiece through the saw without using a fence or guided support to guide it NOT A SAFE METHOD Kerf The gap made by the saw in the workpiece Kickback A sudden reaction to a pinched bound or misaligned blade causing an uncontrolled workpiece to lift up and out of the saw toward the operator Spreader A metal plate that follows the saw blade to keep the kerf gap from closing on the saw blade Spreaders except riving knives must For technical questions please call 1 888 866 5797 Page 4 10 11 Item 97360 be aligned to the blade after blade adjustment to prevent binding As noted previously Kickback is a sudden reaction to a pinched bound or misaligned blade causing an uncontrolled workpiece to lift up and out of the saw toward the operator Kickback is usually a result of tool misuse and can be limited or avoided by following the precautions below e Fence
19. electrical outlet Then remove the cut tile and debris from the Table 44 See Figure 11 and Figure 12 10 NOTE If the Motor of the Tile Saw stops suddenly while cutting turn the Power Switch 37 to its OFF position Wait approximately 5 minutes While making sure your hands are dry reset the Circuit Page 12 Breaker by pushing in the button Then To Make A Bevel Cut turn the Power Switch to its ON position to resume cutting See Figure 11 RIGHT END Note If the Pump fails first try clearing the Filter of debris and make sure it is not plugged If Pump still does not operate properly it must be replaced To Make A Miter Cut KNOB 22 GUIDE 46 45 ANGLE CUTTING LEFT END GUIDE 65 KNOB 22 BUTTERFLY KNOB 47 FIGURE 13 1 Loosen the Butterfly Knob 47 on the Angle Cutting Guide 46 and position the FIGURE 14 Angle Cutting Guide at the desired angle 1 Loosen the Knob 22 on each end of the to the Scale Rail 49 Then retighten the Tile Saw Also loosen 2 Bolts located Butterfly Knob 47 See Figure 13 on lower end of each Rail Stand 24 amp gt 41 Tilt the Slide Rail 26 to the desired 2 ror a 19 degree cut qse he 4a Anale angle as indicated on the Angle Scale Cutting Guide 65 that is included as 43 Then retighten the two Knobs an accessory item Hold the tile against t it See Fi 14 the Guide and slide the Guide down the and PMO botse
20. ept the tool s plug Repair or replace damaged or worn cord immediately Cm Grounding Pin 125 VAC 3 Prong Plug and Outlet for up to 125 VAC and up to 15 A This tool is intended for use on a circuit that has an outlet that looks like the one illustrated above in 125 VAC 3 Prong Plug and Outlet The tool has a grounding plug that looks like the plug illustrated above in 125 VAC 3 Prong Plug and Outlet The outlet must be properly installed and grounded in accordance with all codes and ordinances Do not use an adapter to connect this tool to a different outlet 110 120 VAC Double Insulated Tools Tools with Two Prong Plugs Outlets for 2 Prong Plug To reduce the risk of electric shock double insulated equipment has a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one N OQ a FF Q way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install the proper outlet Do not change the plug in any way Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration See Outlets for 2 Prong Plug Tile Saw Safety Warnings For Your Own Safety Read Instruction Manual Before Operating Saw Wear eye protection Use saw blade guard and spreader for every operation for which it can be used including all through sawing Keep hands out of the lin
21. g the saw to a receptacle The drip loop is that part of the cord below the level of the receptacle or the connector if an extension cord is used to prevent water traveling along the cord and coming in contact with the receptacle If the plug or receptacle does get wet DON T unplug the cord Disconnect the fuse or circuit breaker that supplies power to the tool Then unplug and examine for presence of water in the receptacle EXTENSION CORDS 3 For technical questions please call 1 888 866 5797 Use only extension cords that are intended for outdoor use These extension cords are identified by a marking Acceptable for use with outdoor tools store indoors while not in use Use only extension cords having an electrical rating not less than the rating of the product Do not use damaged extension cords Examine extension cord before using and replace if damaged Do not abuse extension cords and do not yank on any cord to disconnect Keep cord away from heat and sharp edges Always disconnect the extension cord from the receptacle before disconnecting the product from the extension cord WARNING To reduce the risk of electrocution keep all connections Page 5 10 11 12 13 14 Item 97360 dry and off the ground Do not touch plug with wet hands Ground Fault Circuit Interrupter GFCI protection should be provided on the circuit s or outlet s to be used for the tile saw Receptacles ar
22. ibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous Page 6 Item 97360 system disorders diabetes or Raynaud s Disease should not use this tool If you feel any medical or physical symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possible Do not smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury Wear suitable gloves to reduce the vibration effects on the user Use tools with the lowest vibration when there is a choice between different processes Include vibration free periods each day of work Grip tool as lightly as possible while still keeping safe control of it Let the tool do the work To reduce vibration maintain the tool as explained in this manual If any abnormal vibration occurs stop use immediately SAVE THESE INSTRUCTIONS For technical questions please call 1 888 866 5797 Page 7 SPECIFICATIONS Electrical 120 VAC 60 Hz 9 2
23. must be completely parallel to the saw blade e Workpiece must be free from flaws and from foreign objects e Do not use a dull or damaged blade e Maintain control of the workpiece Do not allow the workpiece to rest against the moving blade without holding onto it e If the blade binds or a cut is interrupted turn off the power switch and hold the workpiece still until the blade stops Correct the cause of blade binding before proceeding Before continuing an unfinished cut center the blade in the pre cut kerf and check that the saw is not engaged into the workpiece before turning on the saw e Check guards for proper operation with saw disconnected from power before each use Do not disable any guard Do not operate saw if any movable guard does not move freely and close instantly Make sure any movable guard does not touch the blade in all angles depths of cut and positions Keep the guard in place while through sawing Verify that the spreader lines up with the blade to prevent binding Push the tile past the blade prior to release POSITION OF TILE SAW DRIP LOOP Power Supply Cord A Supporting foe Surface he lt y Drip Loop To avoid the possibility of the tool plug or receptacle getting wet position tile saw to one side of a wall mounted receptacle to prevent water from dripping onto the receptacle or plug The user should arrange a drip loop in the cord connectin
24. terfly Knob 47 on the Scale Rail 49 Move the Scale Rail to the desired position Then retighten the Butterfly Knob on the Scale Rail See Figure 10 3 Position the tile against the Scale Rail 49 and Angle Cutting Guide 46 See Figure 10 4 Check to make sure the water level in the Water Tray 67 is at the proper level the Water Pump 7 should be about 3 4 submerged Then slide in the Water Tray completely See Figure 9 5 Plug the Power Cable 20 into the nearest 120 volt grounded electrical outlet making sure to form a drip loop with the Power Cord See page 10 Item 97360 ANGLE CUTTING BUTTERFLY KNOB 47 For technical questions please call 1 888 866 5797 CIRCUIT BREAKER 32 POWER SWITCH 37 FIGURE 11 6 Turn the Power Switch 37 to its ON position and allow the Saw Blade 4 to spin up to full speed See Figure 11 HANDLE 38 FIGURE 12 7 Hold the tile firmly against the Angle Cutting Guide and Scale Rail 49 with one hand Always keep fingers a safe distance away from the Blade 4 With the other hand hold the Handle 38 and slowly move the Saw Blade forward over the tile See Figure 12 8 Continue moving the Saw Blade 4 over the tile until the cut is completed See Figure 12 9 Once the cut is completed turn the Power Switch 37 to its OFF position and allow the Saw Blade to stop on its own Unplug the Power Cord from its
25. ury or death hazardous situation A DANGER which if not avoided will result in death or serious injury AWARNING hazardous situation which if not avoided could result in death or serious injury ACAUTION indicates a hazardous situation which if not avoided could result in minor or moderate DANGER indicates a WARNING indicates a CAUTION used with injury NOTICE is used to N O TI CE address practices not related to personal injury CAUTION without the safety alert symbol is CAUTION used to address practices not related to personal injury General Tool Safety Warnings WARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference Item 97360 It is used to alert you to potential the safety alert symbol For technical questions please call 1 888 866 5797 1 KEEP GUARDS IN PLACE and in working order 2 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on 3 KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents 4 DO NOT USE IN DANGEROUS ENVIRONMENT Don t use power tools in damp or wet locations or expose them to rain Keep work area well lighted 5 KEEP CHILDREN AWAY All visitors should be kept safe distance from
26. work area 6 MAKE WORKSHOP KID PROOF with padlocks master switches or by removing starter keys 7 DO NOT FORCE TOOL It will do the job better and safer at the rate for which it was designed 8 USE RIGHT TOOL Don t force tool or attachment to do a job for which it was not designed RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 VOLT NAMEPLATE AMPERES at full load TABLE A 9 USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table A shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use Page 2 10 11 12 13 14 15 16 17 18 19 Item 97360 the next heavier gauge The smaller the gauge number the heavier the cord WEAR PROPER APPAREL Do not 20 wear loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Nonslip footwear is recommended Wear protective 21 hair covering to contain long hair ALWAYS USE SAFETY GLASSES Also use face or dust mask if cutting A guard or other part that is damaged should be properly repaired or replaced DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of
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