Harbor Freight Tools 66187 User's Manual
Contents
1. leave at least may not be drawn proportionally Due to continuing 2 5 of the tube in the Frame 1 improvements actual product may differ slightly from the product described herein Tools required for installation and service may not be included 5 Inspect before every use do not use if parts loose or damaged N Do not install when tired or when under the influence of drugs or medication Use Precautions Strap ladder securely to rack Use as intended only For technical questions or replacement parts Eaa please call 1 800 444 3353 Maintain product labels and nameplates These carry important safety information If unreadable or missing contact Harbor _ SPECIFICATIONS __ _ _ _ Freight Tools for a replacement Arm Width 19 34 Rack Height Manual Revised 09b SKU 66187 INSTALLATION INSTRUCTIONS Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this document including all text under subheadings therein before set up or use of this product Ad Park truck in level stable location well away from traffic Place transmission in park neu tral and set parking brake Blind Fastener H Installation Blind Fasteners will need to be installed throughout these instructions To install Slide Flat Washer B over A Installation Bolt A Place a eo box end wrench over Installa B tion Nut C and thread Instal ae lation Nut into Installation Bolt as sho2. 5 After Installation If desired a Cleat 9 can be installed on each Frame 1 Place the Cleat in the de sired location and mark the holes Drill 1 4 holes in the locations shown and install the Cleats using Screws J Washers K and Nylon Insert Nuts L Inspect and test vehicle systems thoroughly especially lighting and braking systems to confirm that they were not damaged during installation OPERATION Measure the width of the ladder to be mount ed on top of the Ladder Rack and slide the Arms 6 to fit the ladder allowing no more than 2 of space between ladder and Ladder Rack Tighten the Jam Bolts 4 securely Lay the ladder on top of the Frames 1 between the vertical arms and slide it forward until it contacts the Ladder Stop 7 Use the Straps 8 to wrap around ladder rungs and securely hold the ladder in place using hook and loop system attached to Straps For technical questions please call 1 800 444 3353 Page 4 PARTS LIST AND DIAGRAM Description Description __ _Part B D Spring Washer 8 7 8 Strap 9 Cleat Blind Fastener Screw M5 x 70 Flat Washer 5 Note Some parts are listed and shown for illustra Nylon Insert Nut M5 lab Carriage Bolt M10 x 80 tion purposes only and are not available Flat Washer 10 individually as replacement parts P_ Nylon Insert Nut M10 Record Serial Number Here Note If product has no serial number record mo
3. Bolts E Washers F and Spring Washers G as shown above For technical questions please call 1 800 444 3353 Page 2 SKU 66187 Insert Arm 6 into Frame 1 and secure with Jam Bolt D as shown above Attach Ladder Stop 7 to Frame 1 using Carriage Bolt M Washer N and Nylon Insert Nut P Install Strap 8 through the bracket on the Frame 1 Slide the assembled Frame 1 into the Front Base 4 Rear Rack Installation Slide Rear Mounting Bracket 3 over Rear Base 5 as shown above Temporarily se cure in place with Jam Bolt D Place the Base Bracket assembly as shown below at the passenger side of the vehicle near the tailgate Loosen the Jam Bolt and allow the Base to slide down so the foot rests flat on the truck bed Mark the bedrail at center of the holes 4 holes in the side and 1 hole on the truck bed Any one of the holes in the Base can be used for the truck bed hole Set the assem bly aside Drill for and install 5 Blind Fasteners H in the locations marked in the previous step Attach the assembly to the Blind Fasteners as shown above using Bolts E Washers F and Spring Washers G as shown above For technical questions please call 1 800 444 3353 Page 3 SKU 66187 Insert Arm 6 into Frame 1 and secure with Jam Bolt D as shown above Install Strap 8 through the bracket on the Frame 1 Slide the assembled Frame 1 into the Rear Base
4. HAUL MASTER UNPACKING When unpacking make sure that the item is f intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at 1 800 444 3353 as soon as possible 250 LB TRUCK __ __ LADDER RACK oRMation Installation Precautions M d e 661 87 1 Po ow DOT regulations regarding installation 2 Verify that installation surface has no hidden INSTRUCTIONS AND utility lines before drilling or driving screws Install only according to these instructions PRECAUTIONS Improper installation can create hazards Distributed exclusively by Harbor Freight Tools 4 Wear ANSl approved safety goggles and 3491 Mission Oaks Blvd Camarillo CA 93011 heavy duty work gloves during installation Visit our website at http www harborfreight com Keep installation area clean and well lit ad on Keep bystanders out of the area during SAVE THESE Eo INSTRUCTIONS READ ALL PRECAUTIONS AN D 1 Do not exceed 250 Ib weight capacity INSTRU CTIONS distributed evenly across both Frames Be aware of dynamic loading Sudden load Copyright 2008 by Harbor Freight Tools All movement may briefly create excess load rights reserved No portion of this document or any causing product failure artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this document 3 When expanding the Arm 6
5. ion normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANT ABILITY AND FITNESS To take advantage of this warranty the prod uct or part must be returned to us with transporta tion charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the de fect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired prod ucts at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 Page 6
6. nth and year of purchase instead SKU 66187 For technical questions please call 1 800 444 3353 Page 5 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS DOCUMENT AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYERASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 66187 For technical questions please call 1 800 444 3353 LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activ ity improper installat
7. wn to the right Thread EY Installation Nut completely onto Installation Bolt This as O _ sembly is the installation tool WARNING Verify that installation surface has no hidden brake lines wiring or other critical components before drilling Drill an 11 mm 0 433 hole in the location the Blind Fastener will be installed Insert Blind Fastener so that the flange rests on the lip of the hole Thread Installation Bolt into Blind Fastener as far as possible Hold Installation Bolt in place with one wrench while turning Installa tion Nut C clockwise with another wrench until Blind Fastener is held securely in place Remove Installation Bolt from Blind Fastener Front Rack Installation Note The Front Rack is near the truck cab Slide Front Mounting Bracket 2 over Front Base 4 as shown above Temporarily se cure in place with Jam Bolt D Place the Base Bracket assembly as shown below at the passenger side of the vehicle near the cab Loosen the Jam Bolt and allow the Base to slide down so the foot rests flat on the truck bed Mark the bedrail at center of the holes 3 holes in the side and 1 hole on the truck bed Any one of the 4 holes in the Base can be used for the truck bed hole Set the assem bly aside Drill for and install 4 Blind Fasteners H in the locations marked in the previous step Gr Di aiy Sn REO Attach the assembly to the Blind Fasteners as shown above using
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