Harbor Freight Tools 6 in. Compact Palm Polisher Product manual
Contents
1. 11 SOUP tech its aetna eee 8 Waan y ee core acide a 12 Operation EE 8 o gt A m lt drilimaster WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION IMPORTANT SAFETY INFORMATION General Power Tool Safety Warnings AWARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool Addresses practices not related to personal injury Work area safety 1 Keep work area clean and well lit 3 Keep children and bystanders Cluttered or dark areas invite accidents away while operating a power tool Distractions can cause you to lose control 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools c2. CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Part D Part 1 Description Description Qty IPad 11 Bridge Rectifier Pad Holder Part 4T Pad Holder 6 Counterweight 8 MotorPlateAssy 9 Magnet YokeAssy 1 MAINTENANCE Record Product s Serial Number Here Note Some parts are listed and shown for illustration purposes only and are not available Note If product has no serial number record I individually as replacement parts month and year of purchase instead Item 90219 For technical questions please call 1 800 444 3353 Page 11 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries
3. accessory must properly fit the spindle of the power tool Accessories with arbor holes that do not match the mounting hardware of the power tool will run out of balance vibrate excessively and may cause loss of control Do not use a damaged accessory Before each use inspect the accessory such as abrasive wheels for chips and cracks backing pad for cracks tear or excess wear wire brush for loose or cracked wires If power tool or accessory is dropped inspect for damage or install an undamaged accessory After inspecting and installing an accessory position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no load speed for one minute Damaged accessories will normally break apart during this test time Page 4 8 10 11 12 13 14 15 16 For technical questions please call 1 800 444 3353 Wear personal protective equipment Depending on application use face shield safety goggles or safety glasses As appropriate wear dust mask hearing protectors gloves and workshop apron capable of stopping small abrasive or workpiece fragments The eye protection must be capable of stopping flying debris generated by various operations The eye protection must be capable of stopping flying debris generated by various operations The dust mask or respirator must be capable of filtering out particles generated by your operation Prolonged exposure to high inte
4. conditions and can be avoided by taking proper precautions as given below 1 Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces Always use auxiliary handle if provided for maximum control over kickback or torque reaction during start up The operator can control torque reactions or kickback forces if proper precautions are taken 21 22 Properly maintain and inspect to avoid electrical shock Properly ground power cord Ground Fault Circuit Interrupter GFCI should also be implemented it prevents sustained electrical shock WARNING Handling the cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq SAFETY The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Never place your hand near the rotating accessory Accessory may kickback over your hand Do not position your body in the area where power tool will move if kickback occurs Kickback will propel the tool in direction opposite to the wheel s movement at the poin
5. to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state drilimaster 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
6. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference master 6 Compact Palm Polisher Visit our website at http www harborfreight com REV 12i Email our technical support at tech harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2003 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents DANGLY itu ie n dee ete bos 2 Maihtenallce rete uo er eee Ee rad 10 Specifications ssseesee 8 Parts List and Diagram
7. dards Association Underwriters Laboratories Inc V Volts Alternating Current Ng xxxx min No Load Revolutions per Minute RPM 7 Make sure the extension cord is properly wired 8 Protect the extension cords from sharp objects and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it excessive heat and damp or wet areas SAFETY TABLE A RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT NAMEPLATE EXTENSION CORD AMPERES LENGTH at fullload 25 50 75 A 2l 2 jojo X os NINIAJO Based on limiting the line voltage drop to five volts at 150 of the rated amperes aj O NM N WARNING marking concerning Risk of Eye Injury Wear ANSI approved safety goggles with side shields Read the manual before set up and or use WARNING marking concerning Risk of Fire Do not cover ventilation ducts Keep flammable objects away WARNING marking concerning Risk of Electric Shock Properly connect power cord to appropriate outlet driimaster Item 90219 For technical questions please call 1 800 444 3353 Page 7 Specifications Electrical Rating 120V 60Hz 0 7A No Load Speed 3 500 OPM Max Accessory Diameter 6 152 mm Setup Before Use Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text
8. g parts Loose clothes jewelry or long hair can be caught in moving parts If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of these devices can reduce dust related hazards Only use safety equipment that has been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area Disconnect the plug from the power source before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users Page 3 o gt A m lt Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools Service 6 Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be pe
9. insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration See Outlets for 2 Prong Plug Item 90219 Extension Cords 1 Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord 2 Asthe distance from the supply outlet increases you must use a heavier gauge extension cord Using extension cords with inadequately sized wire causes a serious drop in voltage resulting in loss of power and possible tool damage See Table A 3 The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Table A 4 When using more than one extension cord to make up the total length make sure each cord contains at least the minimum wire size required See Table A 5 f you are using one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Table A 6 If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use Symbology n Double Insulated e Canadian Stan
10. le 8 Begin using the tool to apply wax to the vehicle Apply the wax to all flat surfaces with broad Sweeping strokes in a crisscross pattern Apply the wax evenly over the surface of the vehicle Item 90219 For technical questions please call 1 800 444 3353 9 Add additional wax to the Polishing Pad as needed To add additional wax a Stop the tool and allow the tool to come to a complete stop b Add a small amount of wax evenly over the pad surface c Avoid using too much wax For additional applications of wax to terry cloth Waxing Bonnet reduce the amount of wax The terry cloth Waxing Bonnet will not absorb as much wax in subsequent applications d Resume operation Note The most common error when waxing polishing a vehicle is applying too much wax If the terry cloth Waxing Bonnet becomes saturated with wax applying wax will be more difficult and will take longer Applying too much wax may also reduce the life of the terry cloth Waxing Bonnet If the terry cloth Waxing Bonnet continually comes off the Backing Pad during use too much wax may have been applied 10 After the wax has been applied to the vehicle s surface turn off the tool Unplug the Power Cord from the extension cord 11 Remove the terry cloth Waxing Bonnet from the Backing Pad and with your hand and the terry cloth Waxing Bonnet apply wax to any hard to reach areas of the vehicle such as around lights door handles under bumper
11. n when there to ensure medical problems are not being caused is a choice between different processes or worsened from use Pregnant women or es l l i 5 Include vibration free periods each day of work people who have impaired blood circulation to the hand past hand injuries nervous system 6 Grip tool as lightly as possible while still keeping disorders diabetes or Raynaud s Disease should safe control of it Let the tool do the work not use this tool If you feel any medical or physical symptoms related to vibration such as 7 To reduce vibration maintain the tool as explained in this manual If any abnormal vibration occurs stop use immediately A SAVE THESE INSTRUCTIONS AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Double Insulated Tools Tools with Two Prong Plugs S S Outlets for 2 Prong Plug Page 6 1 For technical questions please call 1 800 444 3353 Tools marked Double Insulated do not require grounding They have a special double
12. nsity noise may cause hearing loss Keep bystanders a safe distance away from work area Anyone entering the work area must wear personal protective equipment Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation Position the cord clear of the spinning accessory If you lose control the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory Never lay the power tool down until the accessory has come to a complete stop The spinning accessory may grab the surface and pull the power tool out of your control Do not run the power tool while carrying it at your side Accidental contact with the spinning accessory could snag your clothing pulling the accessory into your body Regularly clean the power tool s air vents The motor s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards Do not operate the power tool near flammable materials Sparks could ignite these materials Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the tool Item 90219 17 Do not leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet befo
13. re it is free of dust dirt oil grease etc 2 Make sure that the Power Switch is in the off position and unplug the tool from its electrical outlet 3 Place a clean terry cloth Waxing Bonnet securely onto the Pad 4 Apply about two tablespoons of wax not included evenly on the clean terry cloth Waxing Bonnet NOTICE Do not apply the wax directly to the surface of the vehicle The amount of wax needed will vary according to the size of the vehicle being waxed NOTICE Harbor Freight Tools is not responsible for damage to the vehicle s finish due to improper use of this tool 5 Make sure that the Switch is in the off position then plug in the tool WARNING To prevent electric shock keep electrical connections off ground CAUTION Start and stop the tool only while it is held firmly against the surface of the vehicle Failure to do so may result in the terry cloth Waxing Bonnet being thrown from the Polishing Pad 6 To start position the unit on the area to be polished grip the tool firmly and turn the Power Switch to its ON position Turn the Power Switch to its OFF position to stop 7 Keep pressure off of the tool when operating The terry cloth Waxing Bonnet should LIGHTLY contact the polishing surface NOTICE To prevent damage to the terry cloth Waxing Bonnet polishing bonnet and vehicle finish Only apply the pad bonnet flat against the surface see below Figure A Polishing Ang
14. re leaving 18 Use clamps not included or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control and personal injury 19 This product is not a toy Keep it out of reach of children 20 People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure In addition people with pacemakers should Avoid operating alone Do not use with power switch locked on Kickback and Related Warnings Kickback is a sudden reaction to a pinched or snagged rotating wheel backing pad brush or any other accessory Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory s rotation at the point of the binding For example if an abrasive wheel is snagged or pinched by the workpiece the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out The wheel may either jump toward or away from the operator depending on direction of the wheel s movement at the point of pinching Abrasive wheels may also break under these conditions Kickback is the result of power tool misuse and or incorrect operating procedures or
15. reate sparks which may ignite the dust or fumes Page 2 For technical questions please call 1 800 444 3353 Item 90219 Electrical safety 1 Power tool plugs must match the outlet 4 Never modify the plug in any way Do not use any adapter plugs with grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock 2 Avoid body contact with grounded surfaces 5 such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded 3 Do not expose power tools to rain or wet 6 conditions Water entering a power tool will increase the risk of electric shock Personal safety 1 Stay alert watch what you are doing and use 5 common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury 2 Use safety equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat T or hearing protection used for appropriate conditions will reduce personal injuries 3 Prevent unintentional starting Ensure the switch is in the off position before connecting 8 to power source and or battery pack picking up or carrying the tool Carrying power tools with your finger on the switch or energizing power tools that have the switch on invi
16. rformed Use of the power tool for operations different from those intended could result in a hazardous situation Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Safety Warnings Common for Polishing Operations 1 This power tool is intended to function as a polisher Read all safety warnings instructions illustrations and specifications provided with this power tool Failure to follow all instructions listed below may result in electric shock fire and or serious injury Operations such as grinding sanding wire brushing or cutting off are not recommended to be performed with this power tool Operations for which the power tool was not designed may create a hazard and cause personal injury Do not use accessories which are not specifically designed and recommended by the tool manufacturer Just because the accessory can be attached to your power tool it does not assure safe operation The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool Accessories running faster than their RATED SPEED can break and fly apart The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool Incorrectly sized accessories cannot be adequately guarded or controlled The arbor size of wheels flanges backing pads or any other
17. s etc 12 Allow sufficient time for the wax to dry 13 Place a clean Polishing Bonnet securely onto the Backing Pad CAUTION Tightly pull the string to secure the Polishing Bonnet Secure the string and keep it out of the way by tying several knots CAUTION Start and stop the tool only while it is held firmly against the surface of the vehicle Failure to do so may result in the Bonnet being thrown from the Backing Pad 14 Start the tool and begin buffing off the dried wax 15 When as much wax as possible has been removed with the tool turn off the tool Unplug the tool 16 WARNING Allow the tool to come to a complete stop before setting it down 17 Remove the Polishing Bonnet from Backing Pad Using the Polishing Bonnet remove the wax from all hard to reach areas of the vehicle 18 Clean then store the tool indoors out of children s reach Page 9 Z O H lt nc Lu ou Oo m gt Z O m Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Make sure that the Power Switch is in the off position and unplug the tool from its electrical outlet before performing any procedure in this section TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before f
18. t of snagging Use special care when working corners sharp edges etc Avoid bouncing and snagging the accessory Corners sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback Do not attach a saw chain woodcarving blade or toothed saw blade Such blades create frequent kickback and loss of control Safety Warnings Specific for Polishing Operations Do not allow any loose portion of the polishing bonnet or its attachment strings to spin freely Tuck away or trim any loose attachment strings Loose and spinning attachment strings can entangle your fingers or snag on the workpiece Item 90219 For technical questions please call 1 800 444 3353 Page 5 Vibration Safety This tool vibrates during use Repeated or long term 2 exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury Do not smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury tingling numbness and white or blue fingers seek medical advice as soon as possible 3 Wear suitable gloves to reduce the eh 1 Anyone using vibrating tools regularly or for an vibration effects on the user Tl extended period should first be examined by a n 1y doctor and then have regular medical check ups 4 Use tools with the lowest vibratio
19. tes accidents 4 Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury Power tool use and care 1 Do not force the power tool 3 Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed 2 Do not use the power tool if the switch does not turn it on and off 4 Any power tool that cannot be controlled with the switch is dangerous and must be repaired Item 90219 D For technical questions please call 1 800 444 3353 Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock SAFETY If operating a power tool in a damp location is unavoidable use a Ground Fault Circuit Interrupter GFCI protected supply Use of a GFCI reduces the risk of electric shock Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from movin
20. under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Functions Power Switch Terry Cloth Waxing Bonnet Synthetic Fleece __ Polishing Bonnet Pad Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Workpiece and Work Area Set Up 1 Designate a work area that is clean and well lit 3 Secure loose workpieces using a vise or clamps The work area must not allow access by children not included to prevent movement while working or pets to prevent distraction and injury 4 There must not be hazardous objects such 2 Route the power cord along a safe route as utility lines or foreign objects nearby that to reach the work area without creating a will present a hazard while working tripping hazard or exposing the power cord to possible damage The power cord must 5 You must use personal safety equipment including reach the work area with enough extra length but not limited to ANSI approved eye and hearing to allow free movement while working protection as well as heavy duty work gloves Page 8 For technical questions please call 1 800 444 3353 Item 90219 Polishing Instructions 1 Wash the work surface thoroughly and make su
21. urther use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general 3 Remove the Waxing Polishing Bonnets from the condition of the tool Check for Pad when the Waxer Polisher is not in use This will allow the Pad to dry and retain its original shape loose hardware misalignment or binding of moving parts 4 To prolong Pad life and shape store the Polisher with the Pad face up damaged cord electrical wiring cracked or broken parts and 5 The Waxing Polishing Bonnets may be machine washed in cold water with detergent Then machine dry at medium heat any other condition that may affect its safe operation 2 AFTER USE wipe external surfaces 6 AXWARNING If the supply cord of this of the tool with clean cloth power tool is damaged it must be replaced only by a qualified service technician Page 10 For technical questions please call 1 800 444 3353 Item 90219 Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY
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