Harbor Freight Tools 6.5 HP Plate Compactor Product manual
Contents
1. 3 61A Switch Subassembly ea 1 EM 1 4 Carburetor Assy 1 i m Gasket Air Cleaner Spring Throttle Gasket Carburetor 1 Valve Returning Insulator ee Gasket Carburetor 4 31A Bolt Cd Insulator 32A CrankshaftAssy 33A Clip Piston Pin EH RN 35A TSA 36A 37A 6A TA 30A 31A 32A 2 33A 34A Piston 35A 36A 37A 38A fe END Nut Valve One Wa Cover Fuel Steam Collector Jacket Rubber Piston 38A Ring The Second Impeller 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 eae Governor 1 1 2 1 MACHINERY 282270 eENGINES Page 20 For technical questions please call 1 888 866 5797 ITEM 69738 OJON v xiyns y esn uejBeip siy wou sued BuuepJo ueuM 91 y wesbeig Ajquassy MAINTENANCE ITEM 69738 For technical questions please call 1 888 866 5797 Page 21 2 m gt Z 0 m Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to mi2. Belt Replacement 1 Turn off engine 2 Loosen but do not remove the four Nuts 21 that hold the Engine 16 to the Connecting Plates 23 3 Using Nut 43 and Bolt 42 slide the Engine 16 towards the Driver Pulley 47 until Belts 20 can be removed 4 Remove the old Belts then install new ones Long Term Storage When the equipment is to remain idle for longer than 20 days prepare the engine for storage as follows 1 CLEANING Wait for engine to cool then clean engine with dry cloth NOTICE Do not clean using water The water will gradually enter the engine and cause rust damage Apply a thin coat of rust preventive oil to all metal parts 2 FUEL To protect the fuel tank during storage fill the tank with gasoline that has been treated with a fuel stabilizer additive Follow fuel stabilizer manufacturer s recommendations for use Refer to Checking and Filling Fuel on page 8 AAWARNING TO PREVENT SERIOUS INJURY FROM FIRE Fill tank in a well ventilated area away from ignition sources If the engine is hot from use shut the engine off and wait for it to cool before adding fuel Do not smoke 3 LUBRICATION a Change engine oil b Clean out area around spark plug Remove spark plug and pour one tablespoon of engine oil into cylinder through spark plug hole 3 Slide the Engine 16 away from the Driver Pulley 47 until the belts are properly tensioned 4 Tighten the four Nuts 21
3. ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Main Parts List Part Description Qty 34 35 13 36 10 37 38 12 39 40 41 2 Description Shaft Circlip St Ball Bearing 6006 2 Cover Cd 7 Spring Flap Wheel 1 Flat Washer 8 1 Spring Washer 8 1 Bolt Bolt 4 Spring Washer 210 Flat Washer 010 Pulley Cover details in Parts List and Diagram A 1 Flat Key M5x30 Cone Belt Nut M8 Flat Washer 8 Connecting Plate Single Threaded Rubber Shaft 25 Nut M10 29 LowerHande 1 30 CircuarStem 1 2 7 11 1 12 13 14 15 1 16 1 17 1 18 19 Z co 21 22 6 23 2 24 2 2 26 2 27 2 28 3 Part 6 an 8 9 1 12 13 4 3 16 17 18 195 22 23 24 25 26 ia 28 29 57 Hex Screw M12x4 6 60 jFlatKey M1OX30 1 Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individua
4. Plate firmly with both hands Never place tools under the Vibrator Plate 4 Keep all spectators at least six feet from the Vibrator Plate during operation 5 Only use a suitable means of transport and lifting devices with sufficient weight bearing capacity when transporting the Vibrator Plate 6 Only use sturdy loading ramps with sufficient weight bearing capacity Secure the Vibrator Plate on transport vehicles to prevent the tool from rolling slipping and tilting 7 Keep a safe distance away from the edges and banks of ditches and use care to prevent the Vibrator Plate from toppling over 8 Ascend slopes carefully in a direct path 9 Pull backwards up steep slopes to prevent the Vibrator Plate from toppling over onto the operator 10 When performing compacting work in the vicinity of buildings or above pipelines make sure to check the affect of the vibrations on the buildings and pipelines If necessary immediately stop the compacting work ITEM 69738 11 12 13 14 15 16 17 18 19 20 21 22 23 24 For technical questions please call 1 888 866 5797 Park the Vibrator Plate on a firm and level surface Industrial applications must follow OSHA requirements Do not leave the equipment unattended when it is running Turn off the equipment and remove safety keys if available before leaving the work area SAFETY Wear ANSI approved safety glasses h
5. Replacement Repair or replacement of any warranted part will be performed at no charge to the owner if the work is performed through a warranty station authorized by HFT For emissions warranty service contact the HFT Customer Service Department at 1 888 866 5797 3 Consequential Damages Coverage Coverage under this warranty shall also extend to the failure of any engine components caused by the failure of any warranted part while it is still covered under this warranty ITEM 69738 For technical questions please call 1 888 866 5797 Coverage Exclusions Warranty claims shall be filed in accordance with the provisions of the HFT warranty policy explained in the box at the top of the previous page HFT shall not be liable for any loss of use of the engine for any alternative usage for any damage to goods loss of time or inconvenience Warranty coverage shall also be excluded for any part which fails malfunctions or is damaged due to failure to follow the maintenance and operating instructions set forth in the Owner s Manual including but not limited to a Use of parts which are not authorized by HFT b Improper installation adjustment or repair of the engine or of any warranted part unless performed by an authorized warranty center c Failure to follow recommendations on fuel use contained in the Owner s Manual d Improper or inadequate maintenance of any warranted parts e Repairs performed outside of the autho
6. loose and missing parts before set up and starting If any problems are found do not use equipment until fixed properly 2 IMPORTANT CHECK HARDWARE TIGHTNESS BEFORE EVERY USE The strong vibrations created during use will cause some hardware to loosen 3 Firmly attach the Upper Handle 32 BEFORE use Checking and Filling Engine Oil NOTICE Your Warranty is VOID if the engine s crankcase is not properly filled with oil before each use Before each use check the oil level Do not run the engine with low or no engine oil Running the engine with no or low engine oil WILL permanently damage the engine 1 Make sure the engine is stopped and is level 2 Close the Fuel Valve 3 Clean the top of the Dipstick and the area around it Remove the Dipstick by threading it counterclockwise and wipe it off with a clean lint free rag Full level Full level 4 Reinsert the Dipstick without threading it in and remove it to check the oil level The oil level should be up to the full level as shown above 5 If the oil level is at or below the low mark add the appropriate type of oil until the oil level is at the proper level SAE 10W 30 oil is recommended for general use The SAE Viscosity Grade chart on page 13 in the Service section shows other viscosities to use in different average temperatures 6 Thread the dipstick back in clockwise CAUTION Do not run the engine with too little oil The engine will be permane
7. qualified technician service the equipment instead Maintenance and Lubrication Schedule Note This maintenance schedule is a general guide only If performance decreases or if equipment operates unusually check systems immediately The maintenance needs of each engine will differ depending on factors such as duty cycle temperature air quality fuel quality and other factors Note The following procedures are in addition to the regular checks and maintenance explained as part of the regular operation of the engine and equipment Each Use or 10 hr of use 20 hr of use 100 hr of use 300 hr of use 2 Years 1 Brush off outside of engine Check and tighten all hardware v v v v v v and deposit cup Check engine oil level Check and clean spark plug PF 1 E A cun wu Check adjust idle speed and valve clearance Clean fuel tank strainer and carburetor v Clean carbon build up from combustion chamber Check replace fuel line a Service more frequently when used in dusty areas EA 6 items should be serviced by a qualified technician Page 12 For technical questions please call 1 888 866 5797 ITEM 69738 Checking and Filling Fuel AA WARNING TO PREVENT SERIOUS INJURY FROM FIRE Fill the fuel tank in a well ventilated area away from ignition sources If the engine is hot from use shut the engine off and wait for it to cool before adding fuel Do not smoke 1 Clean t
8. that hold the Engine 16 to the Connecting Plates 23 5 Check the alignment of the two pulleys side by side in the same level surface 6 Using Nut 43 and Bolt 42 slide Engine 16 away from Driver Pulley 47 until Belt is properly tensioned 7 Re tighten the four Nuts 21 that hold the Engine 16 to the Connecting Plates 23 c Replace spark plug but leave spark plug cap disconnected d Pull Starter Handle to distribute oil in cylinder Stop after one or two revolutions when you feel the piston start the compression stroke when you start to feel resistance 4 BATTERY Disconnect battery cables if equipped Recharge batteries monthly while in storage 5 STORAGE AREA Cover and store in a dry level well ventilated area out of reach of children Storage area should also be away from ignition sources such as water heaters clothes dryers and furnaces NOTICE During extended storage periods the Engine must be started every 3 months and allowed to run for 15 20 minutes or the Warranty is VOID 6 AFTER STORAGE Before starting the engine after storage keep in mind that untreated gasoline will deteriorate quickly Drain the fuel tank and change to fresh fuel if untreated gasoline has been sitting for a month if treated gasoline has been sitting beyond the fuel stabilizer s recommended time period or if the engine does not start MAINTENANCE ITEM 69738 For technical questions please
9. 5797 ITEM 69738 Emission Control System Warranty United States Emission Control 4 Defects Warranty Statement The United States Environmental Protection Agency herein EPA and Harbor Freight Tools herein HFT are pleased to explain the emission control system warranty on your 2014 2015 Small Off Road Engine herein engine Within the United States new off road spark ignition engines certified for model year 2014 2015 must meet standards set forth by the EPA HFT must warrant the emission control system on your engine for the periods of time described below provided there has been no abuse neglect or improper maintenance of your engine Your emission control system may include parts such as the carburetor or fuel injection system and the ignition system Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists HFT will repair your engine at no cost to you including diagnosis parts and labor Manufacturer s Warranty Coverage The 2014 2015 engines are warranted for two 2 years If any emission related part on your engine is defective 5 the part will be repaired or replaced by HFT Harbor Freight Tools Emission Control Defects Warranty Coverage Engines are warranted for a period of two 2 years relative to emission control parts defects subject to the provisions set forth below If any emission related part on your engine is defective the part w
10. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference CENTRAL LC MACHINERY 2228270 6 ENGINES 179cc A DANGER Using an engine indoors CAN KILL YOU IN MINUTES Engine exhaust contains carbon monoxide This is a poison you cannot see or smell P dS S NEVER use inside Only use OUTSIDE a home or garage and far away from EVEN IF doors and windows doors windows are open and vents Visit our website at http www harborfreight com ITEM 69738 Email our technical support at productsupport harborfreight com or engine technical support at predator harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2012 by Harbor Freight Tools All rights reserved E No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be draw
11. Solutions Engine stops when Dirty air filter Clean element under heavy load Engine running cold Allow engine to warm up prior to operating equipment Engine misfires Spark plug cap loose Check wire connections Incorrect spark plug gap or Re gap or replace spark plug damaged spark plug Defective spark plug cap Replace spark plug cap Old or low quality gasoline Use only fresh 87 octane unleaded gasoline Do not use gasoline with more than 10 ethanol E15 E20 E85 etc Incorrect compression Diagnose and repair compression Use Engine will not start COMPRESSION RELATED section Engine stops Low oil shutdown Fill engine oil to proper level Check suddenly engine oil before EVERY use Fuel tank empty or full of impure or low Fill fuel tank with fresh 87 octane quality gasoline unleaded gasoline Do not use gasoline with more than 10 ethanol E15 E20 E85 etc Defective fuel tank cap creating Test replace fuel tank cap vacuum preventing proper fuel flow Faulty magneto Have qualified technician service magneto Disconnected or improperly Secure spark plug cap connected spark plug cap Engine knocks Old or low quality gasoline Fill fuel tank with fresh 87 octane unleaded gasoline Do not use gasoline with more than 10 ethanol E15 E20 E85 etc Engine overloaded Do not exceed equipment s load rating Incorrect spark timing d
12. a clean lint free rag Full level Full level 7 Add the appropriate type of oil until the oil level is at 8 CAUTION Do not run the engine with too little oil The engine will be permanently damaged For technical questions please call 1 888 866 5797 the full level SAE 10W 30 oil is recommended for general use The SAE Viscosity Grade chart shows other viscosities to use in different average temperatures SAE Viscosity Grades Average outdoor temperature Thread the dipstick back in clockwise MAINTENANCE Page 13 2 m gt Z 0 m Air Filter Element Maintenance S 1 Remove the Air Cleaner Cover and the air filter s and check for dirt Clean as described below 2 Cleaning 3 Page 14 For paper filters To prevent injury from dust and debris wear ANSI approved safety goggles NIOSH approved dust mask respirator and heavy duty work gloves In a well ventilated area away from bystanders use pressurized air to blow dust out of the filter For foam filters 1 Wash the filter in warm water and mild detergent several times Rinse Squeeze out excess water and allow it to dry completely Soak the filter in lightweight oil briefly 3 then squeeze out the excess oil Install the cleaned filter s Secure the Air Cleaner Cover before use N ark Plug Maintenance Disconnect spark plug cap from end of plug Clean out debris from around spark p
13. call 1 888 866 5797 Page 15 2 2 m gt Z 0 m Troubleshooting Possible Causes Probable Solutions Engine will not start FUEL RELATED No fuel in tank or fuel valve closed Choke not in CHOKE position cold engine Gasoline with more than 1096 ethanol used E15 E20 E85 etc Low quality or deteriorated old gasoline Carburetor not primed Dirty fuel passageways Carburetor needle stuck Fuel can be smelled in the air Too much fuel in chamber This can be caused by the carburetor needle sticking 9 Clogged Fuel Filter FUEL RELATED 9 Fill fuel tank and open fuel valve Move Choke to CHOKE position Clean out ethanol rich gasoline from fuel system Replace components damaged by ethanol Use fresh 87 octane unleaded gasoline only Do not use gasoline with more than 10 ethanol E15 E20 E85 etc Use fresh 87 octane unleaded gasoline Do not use gasoline with more than 10 ethanol E15 E20 E85 etc Pull on Starter Handle to prime Clean out passageways using fuel additive Heavy deposits may require further cleaning Gently tap side of carburetor float chamber with screwdriver handle Turn Choke to RUN position Remove spark plug and pull the start handle several times to air out the chamber Reinstall spark plug and set Choke to CHOKE position Replace Fuel Filter IGNITION SPARK RELATED Spark plug cap not co
14. d Control Lever 54 between its LOW to HIGH position 9 Slowly push or pull the Vibrator Plate while guiding the tool in the desired direction 10 Keep a safe distance away from the edges and banks of ditches and use care to prevent the Vibrator Plate from toppling over 11 Ascend slopes carefully in a direct path Pull backwards up steep slopes to prevent the Vibrator Plate from toppling over onto the operator 12 Break in Period a Breaking in the engine will help to ensure proper equipment and engine operation b The operational break in period will last about 3 hours of use Do not operate the engine at its maximum speed during this period c The maintenance break in period will last about 20 hours of use Change the engine oil after this period Under normal operating conditions subsequent maintenance follows the schedule explained in the MAINTENANCE AND SERVICING section Page 10 For technical questions please call 1 888 866 5797 ITEM 69738 Stopping the Engine To stop the engine in an emergency turn the Engine Switch off Under normal conditions use the following procedure Speed Control Lever 1 Slide the Speed Control Lever 54 to SLOW 3 Close the Fuel Valve 2 Turn the Engine Switch off 2 gt o p lt nc Lu n Oo 4 Park the Vibrator Plate on a firm and level surface after use 5 The Knob Handles 31 can be loosened and the Upper Handle 32 folded down t
15. earing protection and NIOSH approved dust mask respirator under a full face shield along with steel toed work boots during use People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to a heart pacemaker could cause pacemaker interference or pacemaker failure Caution is necessary when near the engine s magneto or recoil starter Use only accessories that are recommended by Harbor Freight Tools for your model Accessories that may be suitable for one piece of equipment may become hazardous when used on another piece of equipment Do not operate in explosive atmospheres such as in the presence of flammable liquids gases or dust Gasoline powered engines may ignite the dust or fumes Stay alert watch what you are doing and use common sense when operating this piece of equipment Do not use this piece of equipment while tired or under the influence of drugs alcohol or medication Do not overreach Keep proper footing and balance at all times This enables better control of the equipment in unexpected situations Use this equipment with both hands only Using equipment with only one hand can easily result in loss of control Dress properly Do not wear loose clothing or jewelry Keep hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Parts especially exhaust system components get very hot during u
16. eposit Have qualified technician buildup worn engine or other diagnose and service engine mechanical problems Engine backfires Impure or low quality gasoline Fill fuel tank with fresh 87 octane unleaded gasoline Do not use gasoline with more than 10 ethanol E15 E20 E85 etc Engine too cold Use cold weather fuel and oil additives to prevent backfiring Intake valve stuck or overheated engine Have qualified technician diagnose and service engine Incorrect timing Check engine timing Equipment does Engine idling This is normal operation not operate with Increase engine speed engine running to start operation 2 Broken or loose belt Inspect belt and replace if broken or worn Tension belt properly MAINTENANCE Follow all safety precautions whenever diagnosing or servicing the equipment or engine ITEM 69738 For technical questions please call 1 888 866 5797 Page 17 2 m gt Z 0 m Parts Lists and Diagrams PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT
17. fill the fuel tank while the engine is running or hot 5 Maintain labels and nameplates on the equipment These carry important 3 Do not fill fuel tank to the top information If unreadable or missing contact Leave a little room for the fuel to expand as needed PERRO ETE Totsitonasteptdesm ont 4 Refuelin a well ventilated area only A SAVE THESE INSTRUCTIONS CEMAEHINER dr 6 5 8 5 5 ITEM 69738 For technical questions please call 1 888 866 5797 Page 5 Specifications Plate Size 76 lbs Note Additional specifications found in the TECHNICAL ENGINE SPECIFICATIONS chart in this manual The emission control system for this Vibrator s At high altitudes the engine s carburetor Engine is warranted for standards set by the U S governor if so equipped and any other parts that Environmental Protection Agency For warranty control the fuel air ratio will need to be adjusted by information refer to the last pages of this manual a qualified mechanic to allow efficient high altitude use and to prevent damage to the engine and any other devices used with this product Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the equipment off wait for the engine to cool and unplug the spark plug wire s before assembling o
18. he Fuel Cap and the area around it 2 Unscrew and remove the Fuel Cap Note Do not use gasoline containing more than 10 ethanol E10 Do not use E85 ethanol Add fuel stabilizer to the gasoline or the Warranty is VOID Note Do not use gasoline that has been stored in a metal fuel container or a dirty fuel container It can cause particles to enter the carburetor affecting engine performance and or causing damage 3 If needed fill the Fuel Tank to about 1 inch under the fill neck of the Fuel Tank with 87 octane or higher unleaded gasoline that has been treated with a fuel stabilizer additive Follow fuel stabilizer manufacturer s recommendations for use 4 Then replace the Fuel Cap 5 Wipe up any spilled fuel and allow excess to evaporate before starting engine To prevent FIRE do not start the engine while the smell of fuel hangs in the air ITEM 69738 Engine Oil Change A CAUTION Oil is very hot during operation and can cause burns Wait for engine to cool before changing oil 1 2 Make sure the engine is stopped and is level Close the Fuel Valve Place a drain pan not included underneath the crankcase s drain plug Remove the drain plug and if possible tilt the crankcase slightly to help drain the oil out Recycle used oil Replace the drain plug and tighten it Clean the top of the Dipstick and the area around it Remove the Dipstick by threading it counterclockwise and wipe it off with
19. his manual If any abnormal vibration occurs stop use immediately Page 4 For technical questions please call 1 888 866 5797 ITEM 69738 Maintenance Precautions 1 Before service maintenance or cleaning 6 Have the equipment serviced by a qualified repair person using only identical replacement parts This will ensure that b Allow the engine to completely cool the safety of the equipment is maintained a Turn the engine switch to its OFF position c Then remove the spark plug wire s Do not attempt any service or maintenance a from the spark plug s procedures not explained in this manual or T any procedures that you are uncertain about P 2 Keep all safety guards in place and in your ability to perform safely or correctly 9 proper working order Safety guards include muffler air cleaner mechanical guards 7 Store equipment out of the reach of children and heat shields among other guards 8 Follow scheduled engine and 3 Do not alter or adjust any part of the equipment maintenance equipment or its engine that is sealed by the manufacturer or distributor Only a qualified Refueling service technician may adjust parts that may increase or decrease governed engine speed 1 Do not smoke or allow sparks flames or other sources of ignition around the 4 Wear ANSI approved safety goggles equipment especially when refueling heavy duty work gloves and dust mask respirator during service 2 Do notre
20. ill be repaired or replaced by HFT Owner s Warranty Responsibilities Asthe engine owner you are responsible for the performance of the required maintenance listed in your Owner s Manual HFT recommends that you retain all receipts covering 6 maintenance on your engine but HFT cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance Asthe engine owner you should however be aware that HFT may deny you warranty coverage if your engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications Youare responsible for shipping your engine to a HFT warranty station as soon as a problem exists Contact the HFT Customer Service department at the number below to make shipping arrangements The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should contact the Harbor Freight Tools Customer Service Department at 1 888 866 5797 Harbor Freight Tools Emission Control Defects Warranty Provisions 1 Length of Coverage HFT warrants to a first retail purchaser and each subsequent purchaser that the engine is free from defects in materials and workmanship that cause the failure of warranted parts for a period of two 2 years after the date of delivery to the first retail purchaser 2 NoCharge Repair or
21. ipment 31 Use the correct equipment for the application Do not modify the equipment and do not use the equipment for a purpose for which it is not intended Vibration Hazard This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury 1 Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possible 2 Do not smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury 3 Wear suitable gloves to reduce the vibration effects on the user 4 Use tools with the lowest vibration when there is a choice between different processes 5 Include vibration free periods each day of work 6 Grip tool as lightly as possible while still keeping safe control of it Let the tool do the work T Toreduce vibration maintain the tool as explained in t
22. lly as replacement parts ITEM 69738 Page 18 For technical questions please call 1 888 866 5797 Main Assembly Diagram MAINTENANCE ITEM 69738 For technical questions please call 1 888 866 5797 Page 19 2 m gt Z 0 m Parts List A Engine 16 jPart Description Qty Part Description Qty ATA Wave Exhaust Cylinder Head 41A Valve Exhaust Hise Seat Valve Spring 1 Head Cover Seat Valve Spring Em 44A Retainer Exhaust Valve 1 46A Guide Seals 1 47A Tappet Valve 1 48A Lifter Valve 2 EM 2 Part Description Qty Supply Air Valve Flange Second Supply Air Fuel Tank Oil Clamp Plate Subassembly Tube Fuel Lifter Stopper 2 12A Head Subassembly 1 51A Rocker Valve eae Nut Valve Adis 13A Crankcase 1 Bikes l Sensor Engine Oil Starter Assy Recoil Bolt 2 j tu ee Hose Fuel Steam eae es Collector Fuel Steam Clamp 1 57A Shroud 1 Hose Air Cleaner Bolt Drain Plug Shroud Cylinder Bod Rubber Shield Lower 1 1 1 1 1 1 1 1 1 1 1 1 Nut Flywheel Protector Oil 1 1 1 1 1 1 1 1 1 1 Pulley Starter Stop Engine 29A Dipstick Subassembly Oil Engine Oil 6 Flywheel Subassembl Bolt 2 Coil Ignition 1 Control Assy Throttle 1 2 2 2 2 2 2 3 2 1 4 2 2
23. lug Using a spark plug wrench remove the spark plug Inspect the spark plug If the electrode is oily clean it using a clean dry rag If the electrode has deposits on it polish it using emery paper If the white insulator is cracked or chipped the spark plug needs to be replaced NOTICE Use only the spark plug listed on the Technical Specifications chart Using an incorrect spark plug may damage the engine 4 When installing a new spark plug adjust the plug s gap to the specification on the Technical Specifications chart Do not pry against the electrode the spark plug can be damaged Install the new spark plug or the cleaned spark plug into the engine Gasket style Finger tighten until the gasket contacts the cylinder head then tighten about 1 2 2 3 turn more Non gasket style Finger tighten until the plug contacts the head then tighten about 1 16 turn more NOTICE Tighten the spark plug properly If loose the spark plug will cause the engine to overheat If overtightened the threads in the engine block will be damaged 6 For technical questions please call 1 888 866 5797 Apply dielectric spark plug boot protector not included to the end of the spark plug and reattach the wire securely POWERED BY PREDATOR eENGINES ITEM 69738 Belt Tension Adjustment 1 Turn off engine 2 Loosen but do not remove the four Nuts 21 that hold the Engine 16 to the Connecting Plates 23
24. n proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents 7 2 Maintenance ete cette ient 12 Specifications sssesesse 6 Parts Lists and Diagrams 18 Setup ote 6 68 22 edes 8 o gt m lt MACHINERY 7 577 eENGINES WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION IMPORTANT SAFETY INFORMATION AWARNING Read all instructions Failure to follow all instructions listed below may result in fire serious injury and or DEATH The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the
25. nnected securely Spark plug electrode wet or dirty Incorrect spark plug gap Spark plug cap broken Circuit breaker tripped electric start models only Incorrect spark timing or faulty ignition system IGNITION SPARK RELATED Connect spark plug cap properly Clean spark plug Correct spark plug gap Replace spark plug cap Reset circuit breaker Check wiring and starter motor if breaker continues to trip Have qualified technician diagnose repair ignition system COMPRESSION RELATED 1 Cylinder not lubricated Problem after long storage periods Loose or broken spark plug Hissing noise will occur when trying to start Loose cylinder head or damaged head gasket Hissing noise will occur when trying to start Engine valves or tappets mis adjusted or stuck COMPRESSION RELATED 1 4 Pour tablespoon of oil into spark plug hole Crank engine a few times and try to start again Tighten spark plug If that does not work replace spark plug If problem persists may have head gasket problem see 3 Tighten head If that does not remedy problem replace head gasket Have qualified technician diagnose repair ignition system Follow all safety precautions whenever diagnosing or servicing the equipment or engine For technical questions please call 1 888 866 5797 ITEM 69738 Troubleshooting cont d Possible Causes Probable
26. ntly damaged Page 8 For technical questions please call 1 888 866 5797 Checking and Filling Fuel AA WARNING TO PREVENT SERIOUS INJURY FROM FIRE Fill the fuel tank in a well ventilated area away from ignition sources If the engine is hot from use shut the engine off and wait for it to cool before adding fuel Do not smoke 1 Clean the Fuel Cap and the area around it 2 Unscrew and remove the Fuel Cap Note Do not use gasoline containing more than 10 ethanol E10 Do not use E85 ethanol Add fuel stabilizer to the gasoline or the Warranty is VOID Note Do not use gasoline that has been stored in a metal fuel container or a dirty fuel container It can cause particles to enter the carburetor affecting engine performance and or causing damage 3 If needed fill the Fuel Tank to about 1 inch under the fill neck of the Fuel Tank with 87 octane or higher unleaded gasoline that has been treated with a fuel stabilizer additive Follow fuel stabilizer manufacturer s recommendations for use 4 Then replace the Fuel Cap 5 Wipe up any spilled fuel and allow excess to evaporate before starting engine To prevent FIRE do not start the engine while the smell of fuel hangs in the air ITEM 69738 Starting the Engine Before Starting the Engine Before starting the engine A a Follow the Set Up Instructions in the equipment manual to prepare the equipment b Inspect the equipment and engine c Fill the engine
27. o aid in storage NOTICE See Long Term Storage on page 15 for complete storage instructions ITEM 69738 For technical questions please call 1 888 866 5797 Page 11 a 2 m gt Z 0 m Maintenance Technical Specifications Single Cylinder 4 Engine Type stroke OHV Bore x Stroke 65mm x 54mm Displacement Compression Ratio 10W 30 above 32 F Engine oil Pe SAE sw 30 at 32 F or below Capacity 0 5 Quarts Torch amp LG Spark Plu UEM 0 028 0 031 Valve Intake 10 10 0 15 mm Clearance 0 15 0 20 mm Speed Idle 1 800 50 RPM Rotation viewed from PTO 87 octane stabilizer treated unleaded gasoline AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL STARTING Turn the Power Switch of the equipment to its OFF position wait for the engine to cool and disconnect the spark plug cap before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM EQUIPMENT FAILURE Do not use damaged equipment If abnormal noise vibration or excess smoking occurs have the problem corrected before further use Follow all service instructions in this manual The engine may fail critically if not serviced properly by a qualified technician for safety If you have any doubts about your ability to safely service the Many maintenance procedures including any not detailed in this manual will need to be performed equipment or engine have a
28. operator SAVE THESE INSTRUCTIONS Addresses practices not related to personal injury Setup Precautions 1 Gasoline fuel and fumes are flammable 4 Set up and use only on a flat level and potentially explosive Use proper fuel well ventilated surface storage and handling procedures Do not store fuel or other flammable materials nearby 5 Wear ANSI approved safety goggles heavy duty work gloves and dust 2 Have multiple ABC class fire mask respirator during set up extinguishers nearby d 6 Useonly lubricants and fuel recommended 3 Operation of this equipment may create sparks in the engine manual or in the that can start fires around dry vegetation Specifications chart of this manual A spark arrestor may be required The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements Page 2 For technical questions please call 1 888 866 5797 ITEM 69738 CARBON MONOXIDE HAZARD Operation Precautions Using an engine indoors CAN KILL YOU IN MINUTES 1 Engine exhaust contains carbon monoxide This is a poison you cannot see or smell NEVER use inside a home or garage EVEN IF doors and windows are open 7 HL 5 G Only use OUTSIDE and far away from windows doors and vents 2 Keep children away from the equipment especially while it is operating 3 Keep hands and feet away from the Compactor Base 53 Grip the Upper Handle 32 of the Vibrator
29. r making any adjustments to the tool TO PREVENT SERIOUS INJURY FROM ACCIDENTAL FIRES Operate only with proper spark arrestor installed Operation of this equipment may create sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements Note For additional information regarding the parts listed in the following pages refer to Parts Lists and Diagrams on page 18 Handle Setup 1 Loosen the Knob Handle 31 on each side of the Upper Handle 32 Knob Handles 31 2 Swing the Upper Handle until it points straight out from the Lower Handle 29 3 Tighten both Knob Handles 31 securely Upper Handle 32 Lower Handle 29 Page 6 For technical questions please call 1 888 866 5797 ITEM 69738 Engine Controls Muffler S 6 lt N SF cw doe 9 y Nt 4 2 bn Y m2 AN yA Np wD si 5 6 TO 5558 SES cE aSo 2 o l 3 g o o 2 55 5 o Cil Drain Plug For technical questions please call 1 888 866 5797 Page 7 ITEM 69738 le 5 m 2 o Z 0 Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Pre Start Checks 1 Inspect engine and equipment looking for damaged
30. rized warranty service dealers f Alterations by changing adding to or removing parts from the engine Service and Maintenance Component parts which are not scheduled for replacement as required maintenance or are scheduled only for regular inspection to the effect of repair or replace as necessary are warranted for the warranty period Any warranted part which is scheduled for replacement as required maintenance is warranted for the period of time up to the first scheduled replacement point for that part Any replacement part provided it is equivalent in durability and performance may be used in performance of maintenance or repairs The owner is responsible for commissioning a qualified technician mechanic to perform all required maintenance as outlined in the Inspection Cleaning and Maintenance section in this manual Warranted Parts 1 Fuel Metering System i Carburetor and its internal parts ii Air fuel ratio feedback and control system iii Cold start enrichment system iv Fuel Tank 2 Air Induction System i Controlled hot air intake system ii Intake manifold iii Air filter 3 Ignition System i Spark Plugs ii Magneto or electronic ignition system iii Spark advance retard system 4 Exhaust Gas Recirculation EGR System if so equipped i EGR valve body and carburetor spacer ii EGR rate feedback and control system 5 Air Injection System i Air pump or pulse valve ii Valves affecting distribu
31. se Stay clear of hot parts Do not cover the engine or equipment during operation Keep the equipment engine and surrounding area clean at all times Page 3 o gt m lt Operation Precautions cont 25 Use the equipment accessories etc in accordance with these instructions and in the manner intended for the particular type of equipment taking into account the working conditions and the work to be performed Use of the equipment for operations different from those intended could result in a hazardous situation 26 Do not operate the equipment with known leaks in the engine s fuel system 27 This product contains or when used produces a chemical known to the State of California to cause cancer and birth defects or other reproductive harm California Health amp Safety Code 25249 5 et seq 28 When spills of fuel or oil occur they must be cleaned up immediately Dispose of fluids and cleaning materials as per any local state or federal codes and regulations Store oil rags in a bottom ventilated covered metal container 29 Keep hands and feet away from moving parts Do not reach over or across equipment while operating 30 Before use check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the equipment s operation If damaged have the equipment serviced before using Many accidents are caused by poorly maintained equ
32. suse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state CEMAEHINER Xr al eENGINES Page 22 For technical questions please call 1 888 866
33. tion of flow iii Distribution manifold 6 Catalyst or Thermal Reactor System if so equipped i Catalytic converter ii Thermal reactor iii Exhaust manifold 7 Particulate Controls Traps filters precipitators and any other device used to capture particulate emissions MAINTENANCE Page 23 PREDATOR ENG NES 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797
34. with the proper amount and type of both fuel and oil d Read the Equipment Operation section in the equipment manual 1 To start a cold engine move the Choke to the CHOKE position To restart a warm engine leave the Choke in the RUN position 2 Open the Fuel Valve Control 3 Slide the Speed Control Lever 54 to Lever 1 3 away from the SLOW position Z o H lt nc Lu n O OFF ON 4 Turn the Engine Switch on ITEM 69738 For technical questions please call 1 888 866 5797 Page 9 le m 5 ie Z 5 Grip the Starter Handle of the Engine loosely and pull it slowly several times to allow the gasoline to flow into the Engine s carburetor Then pull the Starter Handle gently until resistance is felt Allow Cable to retract fully and then pull it quickly Repeat until the engine starts Note Do not let the Starter Handle snap back against the engine Hold it as it recoils so it doesn t hit the engine 6 Allow the Engine to run for several seconds Then if the Choke lever is in the CHOKE position move the Choke Lever very slowly to its RUN position NOTE Moving the Choke Lever too fast could stall the engine IMPORTANT Allow the engine to run at no load for five minutes with no load after each start up so that the engine can stabilize 7 Grip the Upper Handle 32 firmly with both hands 8 Depending on the desired speed at which the Vibrator Plate will vibrate adjust the Spee
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