Harbor Freight Tools 5000 lb. Capacity Adjustable Tow Bar Product manual
Contents
1. 1 ADJUSTABLE TOW BAR 5 000 LB CAPACITY 94696 ASSEMBLY AND OPERATING INSTRUCTIONS WARNING IMPORTANT INFORMATION This Tow Bar s Hitch Coupler MUST be properly secured to the hitch ball of the towing vehicle After assembly and attachment pull up and down on the Hitch Coupler to make sure the hitch ball is fitting snugly in the Hitch Coupler There must be no play between the hitch ball and Hitch Coupler If there is play tighten the Adjustment Nut until no play is present If the Adjustment Nut is too tight the Handle will not lock Carefully read and follow the complete instructions in this manual BEFORE setup or use If the Coupler is not secured properly the ball could come loose while the trailer is in motion possibly causing property damage SERIOUS PERSONAL INJURY or DEATH Please note Most vehicles will require custom brackets For front towing of some vehicles the vehicle s bumper will have to be removed first If not experienced in setting up this type of equipment and installing brackets assistance from a qualified service technician is recommended Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2006 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form witho2. A 3 Select two locations in the front of the vehicle to be towed that fit ALL of the following criteria A Can adequately support the entire towing weight of the vehicle without damage to the vehicle B Have less than 5 8 mounting surface thickness and can each support two BOLT 5B LEFT ARM 5A FIGURE A MOUNTING BRACKET 8A LOCK NUT 6B RIGHT ARM 4A REV 07a 10b SKU 94696 For technical questions please call 1 800 444 3353 Page 7 1 2 diameter holes drilled 3 3 apart C Are less than 43 but more than 24 apart D Can properly accomodate the protruding Bolts 8B Support Plates 9A and Lock Nuts 6B needed for installation allowing all the hardware to fit flush and level against a solid surface See Assy Diagram E Are equally distant from the center of the vehicle and are level F Are free and clear from all electronics sensors or engine components G Will not structurally weaken the vehicle 3 After locations fitting all of the aforementioned requirements are found drill the 1 2 diameter holes 3 3 apart horizontally Then install the Mounting Brackets 8A See Figure B FIGURE B MOUNTING BRACKET 8A MOUNTING LOCATION 4 A WARNING If adequate mounting locations cannot be found or if there is any doubt about the suitability of the locations have a professional mechanic install this product to the towed vehicle 5 Re attach the Tow Bar to the Mounting Bra
3. is attached to the front 14 Never tow a vehicle with passengers or animals riding the towed vehicle 15 Contact your local Department of Motor Vehicles or other regulatory agency for pertinent regulations before installation or use of this Tow Bar Always use this product in full accord with all federal state and local laws 16 Connection of this Tow Bar must only be attempted on flat level ground 17 WARNING Use extreme caution if a vehicle suddenly sways while being towed A vehicle that sways is extremely dangerous and can cause loss of control of the towing vehicle and towed vehicle If swaying occurs gradually slow down and drive to a safe location of the road to correct the problem Do not brake suddenly or hard as this will intensify the swaying and make the towing vehicle and towed vehicle even more difficult to control Turbulence from another vehicle wind gusts downgrades shifting cargo or tire failure also may be the cause of swaying It is the driver s responsibility to assess the situation and take appropriate action If the swaying problem cannot be corrected seek help from a qualified towing professional SKU 94696 For technical questions please call 1 800 444 3353 Page 6 18 Before every tow check all towing equipment Repair or replace any damaged equipment When towing over a long distance recheck all equipment at short regular intervals Make sure to check tire inflation for both the towing vehicl
4. loose or improper mounting loose Bolts or Nuts loose Hitch Coupler connection and any other condition that may affect its safe operation If abnormal noise or vibration occurs release the load from the Tow Bar immediately and have the problem corrected before further use Do not use damaged equipment 3 Do not use solvents to wipe off the Tow Bar as damage may result If necessary wipe with a damp cloth and mild detergent 4 caution All maintenance service or repairs listed in this manual are only to be attempted by a qualified service technician PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE 15 QUALIFIED TO ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 94696 For technical questions please call 1 800 444 3353 Page 11 PARTS LIST amp ASSEMBLY DIAGRAM Pa
5. aged parts Before using this product carefully check that will operate properly and perform its intended function Check for damaged parts and any other conditions that may affect the operation of this product Replace or repair damaged or worn parts immediately 2 Replacement parts and accessories When servicing use only identical placement parts Only use accessories intended for use with this product Ap proved accessories are available from Harbor Freight Tools 3 Maintain this product with care Keep this product clean and dry for better and safer performance 4 Maintenance For your safety service and maintenance should be performed regularly by a qualified technician 5 Use the right equipment for the job Do not attempt to force small equipment SKU 94696 For technical questions please call 1 800 444 3353 Page 4 to do the work of larger industrial equipment There are certain applications for which this product was designed It will do the job better and more safely at the capacity for which it was intended Do not modify this product and do not use this product for a purpose for which it was not intended PRODUCT SERVICE 1 Equipment service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury 2 When servicing equipment use only identical replacement parts Follow instructions the Inspection Maintena
6. ckets 8A Re tighten the two Bolts 3B Then inspect the entire Tow Bar and tighten all nuts and bolts securely See Figure A OPERATING INSTRUCTIONS 1 Only use 2 Hitch Ball not included the towing vehicle See Figure C next page REV 07a 08d SKU 94696 For technical questions please call 1 800 444 3353 Page 8 2 A WARNING IMPORTANT INFORMATION This Tow Bar s Hitch Coupler 1A MUST be properly secured to the Hitch Ball of the towing vehicle After assembly and attachment pull up and down on the Hitch Coupler to make sure the Hitch Ball is fitting snugly in the Hitch Coupler There must be no play between the Hitch Ball and Hitch Coupler If there is play tighten the Adjustment Nut until no play is present If the Adjustment Nut is too tight the Handle will not lock Carefully read and follow the complete instructions in this manual BEFORE setup or use If the Hitch Coupler is not secured properly the Hitch Ball could come loose while the towed vehicle is in motion possibly causing property damage SERIOUS PERSONAL INJURY or DEATH 3 NOTE To reduce friction between the 2 Hitch Ball not included and Hitch Coupler 1A apply a layer of heavy grease over the Hitch Ball See Figure C 4 Temporarily remove the R Pin and Safety Pin from the Hitch Coupler 1A Then pull up on the Trigger and lift up on the Handle See Figure C 5 With assistance place the Hitch Coupler 1A over the vehi
7. cle s Hitch Ball and push down on the Handle until the Trigger locks in the slot Pull up and down on the Hitch Coupler to make sure the Hitch Ball is fitting snugly in the Hitch Coupler See Figure C 6 There should be no play between Hitch Ball and Hitch Coupler If there is play tighten the Adjustment Nut with a 19MM socket not included until no play is present If the Nut is too tight the Handle will not lock See Figure C T Re install the Safety Pin and R Pin See Figure C 8 Make sure to attach each side of an appropriate Safety Chains not included equally from the front mounting U Bolt 11B to the towing vehicle s rear TRIGGER HITCH COUPLER 1A ADJUSTMENT NUT N 2 BALL N HITCH not included FIGURE C N HITCH not included REV 07a 09h SKU 94696 For technical questions please call 1 800 444 3353 Page 9 bumper or frame crossing them underneath the Hitch Coupler leaving just enough slack to allow the vehicle to turn properly See Figure D Attach another pair of Safety Chains not included from the rear mounting U Bolt 11B underneath the Right and Left Arms 4A 5A to the frame of the towed vehicle as close to the front as possible Allow enough slack for the Tow Bar to pivot but that is all See Figure D TO TOWING REAR VEHICLE TO TOWED MOUNTING MOUNTING VEHICLE U BOLTS U BOLTS 11B ONE U BOLT IS HIDDEN Safety Chains Safety Chains not inc
8. e and towed vehicle 19 Drive safely When the weight of a towed vehicle is coupled to a towing vehicle the effect of the additional weight will diminish the performance of the towing vehicle resulting in decreased acceleration of the towing vehicle and increased stopping distances The added weight will also cause an adverse affect on the towing vehicle s handling characteristics Always reduce speed when towing a vehicle 20 WARNING The warnings precautions and instructions discussed in this manual cannot cover all possible conditions and situations that may occur The operator must understand that common sense and caution are factors which cannot be built into this product but must be supplied by the operator ASSEMBLY INSTRUCTIONS NOTE Most vehicles will require an after market mounting bracket assembly not included which then connects to the Tow Bar see photos on page 2 Installing after market mounting bracket assembly should be done by a qualified auto technician NOTE On some vehicles the included Mounting Brackets 8A can be bolted directly to frame or bumper Instructions below cover the assembly and set up of the Tow Bar in these instances 1 Loosen the two Bolts 3B and spread apart the Right Arm 4A and Left Arm 5A See Figure A 2 On the Right Arm 4A and Left Arm 5A unscrew the Lock Nuts 6B and remove the Bolt 5B Then slide the Mounting Brackets 8A off the Right and Left Arms See Figure
9. ion Do not use the Tow Bar even if minor damage appears REV 081 10 SKU 94696 For technical questions please call 1 800 444 3353 Page 5 7 Before each use always attach Safety Chains not included to the towing vehicle and towed vehicle Make sure the Safety Chains are attached to the towing vehicle with the same length for each side Do not allow the Safety Chains to drag on the ground Inspect the Safety Chains before every tow 8 Make sure to connect the electrical system from the towing vehicle to the towed vehicle Never tow a vehicle without the running lights and brake lights connected and in proper working condition 9 Make sure the Coupler the vehicle s Hitch Ball not included are of equal mating size 2 and are rated equal to or greater than the weight of the towed vehicle and its payload 10 Do not exceed 55 miles per hour when using the Tow Bar Excess speed is a major cause of vehicular accidents 11 CAUTION Care must be taken when backing up a towed vehicle Only back up the towed vehicle on a straight path If the towed vehicle is allowed to turn off the straight path while backing up the vehicle could jackknife causing severe damage to the Tow Bar towed vehicle and towing vehicle 12 Maintain labels and nameplates on the Tow Bar These carry important information If unreadable or missing contact Harbor Freight Tools for a replacement 13 Never drive the towed vehicle while the Tow Bar
10. luded not included FIGURE D 10 Connect the towing light wiring system not included according to its instructions NOTE Make sure to consult the operator s manual of the towing vehicle for proper connection instructions 11 A CAUTION Do not attempt to back up while using this Tow Bar If the towed vehicle is allowed to turn off the straight path while backing up the towed vehicle could jackknife causing severe damage to the towed vehicle and to the towing vehicle Even if the towed vehicle does not jackknife backing up may damage the Tow Bar and towed vehicle and the towed vehicle will not be able to be controlled properly 12 Disengage the parking brake of the vehicle to be towed Set the transmission to the neutral position Steering wheel of towed vehicle must be free to turn If the towed vehicle is not properly prepared for towing property damage or severe personal injury may result 13 When towing the vehicle over long distances stop and check the tightness of all connections at least every 100 miles REV 096 10 SKU 94696 For technical questions please call 1 800 444 3353 Page 10 INSPECTION MAINTENANCE AND CLEANING 1 WARNING Before driving a towed vehicle always remove the Tow Bar Remove the Tow Bar from the towed vehicle before performing any inspection maintenance or cleaning 2 Before each use Inspect the general condition of the Tow Bar Check for cracks and bends in the product
11. nce and Cleaning section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of personal injury SPECIFIC PRODUCT WARNINGS AND PRECAUTIONS 1 To avoid personal injury and or property damage do not exceed the Tow Bar s maximum towing capacity of 5 000 pounds or the maximum tongue weight of 750 pounds The towing capacity rating includes the towed vehicle additional towing equipment etc The tongue weight capacity rating refers to the downward force exerted on the Hitch Ball not included by the towed vehicle including cargo onboard Use public commercial scale to determine the actual weight of the towed vehicle and its payload Do not exceed the weight capacity of any towing equipment Tow at your own risk Failure to heed and follow all instructions and warnings can result in a vehicle accident personal injury and or property damage Harbor Freight Tools cannot be held responsible for any damage incurred while using the Tow Bar gt Make sure to read and fully understand the tow vehicle manufacturer s manual to determine the proper towing capacities Make sure to read and fully understand the towed vehicle manufacturer s manual to determine the proper additional towing equipment needed D Before each use always examine the Tow Bar for loose bolts and nuts structural cracks and bends and any other condition that may affect its safe operat
12. owing Capacity 5 000 Ibs Coupler Ball Capacity 2 Mounting Width Capacity 24 to 43 Overall Dimensions 40 3 8 Long x 11 1 2 Wide Unit Weight 29 20 Ibs Independently tested to comply with SAE J684 and V5 standards Note Four 4 sets of safety chains are required but not included with Kit SKU 92450 Frame Chain 3 8 5 Length 4 sets required can be used with this Adjustable Tow Bar This sku is sold separately at Harbor Freight Tools UNPACKING When unpacking make sure all the parts and hardware shown on the Parts List on page 11 are included If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible SAVE THIS MANUAL You will need this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures parts list and assembly diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep this manual and invoice in a safe and dry place for future reference GENERAL SAFETY RULES IMPORTANT SAFETY INSTRUCTIONS WARNING Read and adhere to the following instructions Failure to read and obey all of the following instructions COMPLETELY will void the warranty and can result in damage to the Tow Bar property damage or SERIOUS PERSONAL INJURY SAVE THESE INSTRUCTIONS WORK AREA 1 Keep work area clean dry Cluttered dam
13. p or wet work areas invite injuries 2 Keep children away from work area Do not allow children to play with or climb on this product REV 07a 07b 09h SKU 94696 For technical questions please call 1 800 444 3353 Page 3 Store idle equipment When not in use tools and equipment should be stored in a dry location to inhibit rust Always lock up tools and equipment and keep out of reach of children 4 Do not use this product if under the influence of alcohol or drugs Read warning labels on prescriptions to determine if your judgement or reflexes are im paired while taking drugs If there is any doubt do not attempt to use this prod uct 5 Use eye protection Wear ANSI approved safety impact eye goggles when assembling this product ANSI approved safety impact eye gog gles are available from Harbor Freight Tools 6 Dress safely Do not wear loose clothing or jewelry as they can become caught in moving parts Wear a protective hair covering to prevent long hair from becoming caught in moving parts If wearing a long sleeve shirt roll sleeves up above elbows 7 Do not overreach Keep proper footing and balance at all times to prevent tripping falling back injury etc 8 Industrial applications must follow OSHA requirements 9 Stay alert Watch what you are doing at all times Use common sense Do not use this product when you are tired or distracted from the job at hand EQUIPMENT USE AND CARE 1 Check for dam
14. rt Description Qty 1A courteR 1 BOLT MI0X35 _ 2 COUPLERBASE 1 48 10 2 Toa ADuUSTABLE PLATE 1 eorom 2 Riemann 1 foceno e Csa fierra 1 78 HARPIN Smm 12 ARM BRACKET 2 MOUNTING BRACKET 2 _ oa SuPPORTPLATE 4 12 BOLT M12X41 umo 2 LATCH 12mm 2 118 U BOLT M10 4 1B M10 LOCK NUT SPRING WASHER 3A 9B 1B 2B 7 gpm LO 8A TIS 7A 1A 1 2 amp 7B 1B 5B 6B AL I 8B 7 __ So 6B eH PY 22 Th ae 11B 2 10B REV 07a SKU 94696 For technical questions please call 1 800 444 3353 Page 12 LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or conseq
15. uential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 SKU 94696 For technical questions please call 1 800 444 3353 Page 13
16. ut the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For technical questions or replacement parts please call 1 800 444 3353 Revised Manual 10e Includes two quick disconnect pull pins and 2 coupler for easy connection and disconnection from Mounting Bracket Assembly Arms open from 24 to 43 Folds for easy storage Gloss black enamel finish Chain sold separately Assembly hardware included Overall dimensions 40 3 8 L x 11 1 2 Shipping weight 31 06 Ibs After market Mounting Bracket Assembly shown in light shaded gray is not included CAN BE MODIFIED TO FIT MOST VEHICLES WITH MOUNTING BRACKET ASSEMBLY Not Included AS SHOWN IN LIGHT SHADED GRAY 1 Adjustable Tow Bar is designed as a bolt on mount only A mounting bracket assembly not included needs to be connected to your vehicle s frame or chassis and must extend beyond the bumper to install the Adjustable Tow Bar Under no circumstances should the Adjustable Tow Bar be welded to the vehicle nor should any of the mounting holes be altered Must be mounted to vehicle by a qualified auto technician REV 10b SKU 94696 For technical questions please call 1 800 444 3353 Page 2 PRODUCT SPECIFICATIONS ITEM DESCRIPTION Maximum T
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