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Harbor Freight Tools 47404 User's Manual

1. 1 CAUTION Prior to performing this procedure make sure the Safety Switch part 32 of the Disc Sander is in its OFF position and the Power Cord Plug part 34 is unplugged from its electrical outlet See Figures C D and Assy Diagram 2 Assembly of the Disc Sander requires the attachment of one Knob Bolt part 11 on the front end and back end of the Work Table part 7 See Figure B and Assy Diagram 3 Insert one Knob Bolt part 11 onto each of the two Table Lock Assemblies part 10 Insert one Spring part 12 into each of the two Knob Bolts Then screw one Spring Adjusting Screw part 13 into each of the two Knob Bolts to secure the Knob Bolts in place See Figure B and Assy Diagram 10 PRESSURE SENSITIVE KNOB 1 MITER GAUGE 3 KNOB BOLT 11 SPRING 12 SPRING ADJUSTING SCREW 13 BASE 23 ROTATION DIRECTION Fhe Ao AWORKPIECEY ADHESIVE SANDING DISC 14 DISC 15 WORK TABLE 7 eS oe KNOB BOLT 11 SPRING 12 SPRING ADJUSTING SCREW 13 DUST COVER 18 ALWAYS FEED WORKPIECE INTO AND AGAINST THE ROTATION DIRECTION OF THE SANDING DISC SKU 47404 FIGURE B For technical questions please call 1 800 444 3353 Page 6 MACHINE ADJUSTMENT INSTRUCTIONS NOTE For additional references to the parts listed below refer to the Assembly Diagram on page 12 To Adjust The Table Angle 1 CAUTION Prior to performing this proced
2. EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 REV 07 SKU 47404 For technical questions please call 1 800 444 3353 Page 13
3. D To Attach A Sanding Disc To The Disc Sander 1 CAUTION Prior to performing this procedure make sure the Safety Switch part 32 of the Disc Sander is in its OFF position and the Power Cord Plug part 34 is unplugged from its electrical outlet See Figures C D and Assy Diagram 2 The Disc Sander requires the use of a 10 Pressure Sensitive Adhesive Sanding Disc part 14 Additional replacement Sanding Discs are available from Harbor Freight Tools See Figure B and Assy Diagram 3 To attach the Sanding Disc part 14 to the Disc part 15 of the Disc Sander peel off the protective backing of the Sanding Disc and firmly and evenly stick the Sanding Disc onto the Disc See Figure B and Assy Diagram SKU 47404 For technical questions please call 1 800 444 3353 Page 8 OPERATING INSTRUCTIONS NOTE For additional references to the parts listed below refer to the Assembly Diagram on page 12 1 CAUTION Prior to beginning to use make sure the Safety Switch part 32 is in its OFF position and the Power Cord Plug part 34 is unplugged from its electrical outlet See Figures C D and Assy Diagram Make all necessary adjustments to the Disc Sander as previously discussed Make sure the distance between the Work Table part 7 and Sanding Disc and Sanding Disc part 14 does not exceed 1 16 Plug the Power Cord Plug part 34 into the nearest 120 volt grounded 3 prong ele
4. THE RISK OF ACCIDENTAL STARTING Make sure the Safety Switch part 32 is in the OFF position before plugging the Power Cord Plug part 34 into a grounded 3 hole 120 Volt electrical outlet See Figure B and Assy Diagram PRIOR TO STARTING THE DISC SANDER MAKE SURE ALL ADJUSTING KEYS AND WRENCHES ARE REMOVED FROM THE TOOL ALWAYS FEED THE WORKPIECE INTO AND AGAINST THE DIRECTION OF THE ROTATING SANDING DISC part 14 NEVER STAND OR HAVE AN OBSERVER STAND IN LINE WITH THE SPINNING SANDING DISC part 14 USE THE PROPER SIZE AND TYPE OF SANDING DISC 10 PRESSURE SENSITIVE ADHESIVE HOLD THE WORKPIECE FIRMLY SO THAT IT WILL NOT BE PULLED FROM YOUR HANDS DURING THE SANDING PROCESS FEED THE MATERIAL GRADUALLY Do not force the machine to remove SKU 47404 For technical questions please call 1 800 444 3353 Page 4 material faster than it was designed to sand DO NOT ATTEMPT TO SAND WORKPIECES TOO SMALL TO SAFELY HOLD BY HAND Attempting to hold onto a very small workpiece will bring fingers and hands in dangerous proximity to the spinning sanding disc WHEN SANDING A LARGE WORKPIECE MAKE SURE IT IS PROPERLY SUPPORTED AT THE WORK TABLE part 7 HEIGHT NEVER LEAVE THE DISC SANDER UNATTENDED WHEN IT IS RUNNING Turn off the machine and wait until it has completely stopped before leaving ALWAYS UNPLUG THE DISC SANDER FROM ITS ELECTRICAL SUPPLY SOURCE BEFORE PERFORMING ANY INSPECTION MAINTENANCE OR CLEAN
5. in increased friction higher temperatures and a burned workpiece As often as possible check the condition of the Sanding Disc and if necessary replace a worn Sanding Disc with a new 10 Pressure Sensitive Adhesive disc See To Attach A Sanding Disc To The Disc Sander section in this manual for further information 4 DAILY With a soft brush cloth or vacuum remove all debris from the Disc Sander Then use a premium quality lightweight machine oil to lubricate all moving parts PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 47404 For technical questions please call 1 800 444 3353 Page 10 PARTS LIST Part Description Qty 1 Knob ww o OO a 2 Screw msx SiC 6 Gauge Siding Bar 1 e Rou
6. CENTRAL MACHINERY 10 DISC SANDER BENCH TYPE UX ri 47404 SET UP AND OPERATING INSTRUCTIONS Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Distributed Exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2007 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 SPECIFICATIONS TABLE Single Phase 1 750 RPM Sanding Disc Type Table Tilt Angle 0 to 45 Degrees Downward Table Tilt Scale Increments 15 Degrees Miter Gauge Scale 0 to 60 Degrees In 1 Degree Increments Right and Left Base Mounting Holes 3 8 Qty 2 2 Base Legs at 2 W x 8 7 8 L SAVE THIS MANUAL You will need this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures parts list and assembly diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep this manual and invoice in a s
7. ING PROCEDURES WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are lead from lead based paints crystalline silica from bricks and cement or other masonry products arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq WARNING People with pacemakers should consult their physician s before using this product Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker UNPACKING When unpacking check to make sure all the parts shown on the Parts List on page 11 are included If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible SKU 47404 For technical questions please call 1 800 444 3353 Page 5 ASSEMBLY INSTRUCTIONS NOTE For additional references to the parts listed below refer to the Assembly Diagram on page 12 To Assemble The Disc Sander
8. afe and dry place for future reference 6 GENERAL SAFETY WARNINGS AND PRECAUTIONS KEEP WORK AREA CLEAN AND DRY Cluttered damp or wet work areas invite injuries KEEP CHILDREN AWAY FROM WORK AREA Do not allow children to handle this product STORE IDLE EQUIPMENT When not in use tools and equipment should be stored in a dry location to inhibit rust Always lock up tools and equipment and keep out of reach of children DO NOT USE THIS PRODUCT IF UNDER THE INFLUENCE OF ALCOHOL OR DRUGS Read warning labels on prescriptions to determine if your judgement or reflexes are impaired while taking drugs If there is any doubt do not attempt to use this product USE EYE AND BREATHING PROTECTION Wear ANSI approved safety impact eyeglasses and an ANSI approved dust mask when using this product ANSI approved safety impact eyeglasses and dust masks are available from Harbor Freight Tools DRESS SAFELY Do not wear loose clothing or jewelry as they can become SKU 47404 For technical questions please call 1 800 444 3353 Page 2 caught in moving parts Wear a protective hair covering to prevent long hair from becoming caught in moving parts If wearing a long sleeve shirt roll sleeves up above elbows DO NOT OVERREACH Keep proper footing and balance at all times to prevent tripping falling back injury etcetera INDUSTRIAL APPLICATIONS MUST FOLLOW OSHA REQUIREMENT STAY ALERT Watch what you are doing at all times Use common
9. ctrical outlet See Figure B and Assy Diagram Turn the Safety Switch part 32 to its ON position and allow sufficient time for the Sanding Disc part 14 to spin at full speed for 2 to 3 minutes Check for proper sanding disc alignment See Figure B and Assy Diagram With both hands slowly and carefully place the workpiece on the Work Table part 7 and against the flat edge of the Miter Gauge part 3 taking care not to allow the workpiece to immediately touch the spinning Sanding Disc part 14 See Figure B and Assy Diagram With both hands firmly hold the workpiece down on the Work Table part 7 and against the Miter Gauge part 3 While holding the workpiece with one hand use the other hand to grasp the Miter Gauge and slowly push the workpiece into the spinning Sanding Disc CAUTION ALWAYS KEEP HANDS AND FINGERS AWAY FROM THE SANDING DISC See Figures B D and Assy Diagram NOTE Make sure to feed the workpiece gradually into the spinning Sanding Disc Do not force the machine to remove material faster than it was designed to sand If necessary use the Miter Gauge part 3 to back the workpiece away from the spinning Sanding Disc part 14 and repeat Step 6 until the desired amount of material has been sanded off the workpiece See Figures B D and Assy Diagram Once the sanding job is completed back the workpiece slightly away from the spinning Sanding Disc part 14 Keep a firm grip on
10. nd Body Threaded Rod 2 Co Washer a C21 Big Pointer 1 22 saww a 23 ae Serew ERT Part Description aty Available only as a complete Switch Assembly see Part 53 Available only as a complete Motor Assembly see Part 54 SKU 47404 For technical questions please call 1 800 444 3353 Page 11 NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 47404 For technical questions please call 1 800 444 3353 Page 12 LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES
11. sense Do not use this product when you are tired or distracted from the job at hand CHECK FOR DAMAGED PARTS Before using this product carefully check that it will operate properly and perform its intended function Check for damaged parts and any other conditions that may affect the operation of this product Replace or repair damaged or worn parts immediately REPLACEMENT PARTS AND ACCESSORIES When servicing use only identical replacement parts Only use accessories intended for use with this product Approved accessories are available from Harbor Freight Tools MAINTAIN THIS PRODUCT WITH CARE Keep this product clean dry and keep all cutting bits sharp for better and safer performance MAINTENANCE For your safety service and maintenance should be performed regularly by a qualified technician USE THE RIGHT TOOL FOR THE JOB Do not attempt to force a small tool or attachment to do the work of a larger industrial tool There are certain applications for which this tool was designed It will do the job better and more safely at the rate for which it was intended Do not modify this tool and do not use this tool for a purpose for which it was not intended WARNING The warnings precautions and instructions discussed in this manual cannot cover all possible conditions and situations that may occur The operator must understand that common sense and caution are factors which cannot be built into this product but must be supplied by
12. the operator SPECIFIC PRODUCT WARNINGS AND PRECAUTIONS MAINTAIN A SAFE WORKING ENVIRONMENT Keep the work area well lit Make sure there is adequate surrounding workspace Always keep the work area free of obstructions grease oil trash and other debris Do not use the Disc Sander in areas near flammable chemicals dusts and vapors Do not use the Disc Sander in a damp or wet location SKU 47404 For technical questions please call 1 800 444 3353 Page 3 11 GROUND THIS PRODUCT The electrical Power Cord Plug part 34 for this product is equipped with a grounded 3 prong Plug Never remove the grounding prong or modify the Plug in any way Do not use adapter plugs with this product To comply with the National Electric Code and to provide additional protection from the risk of electrical shock this product should only be connected to a 120 Volt 3 hole electrical outlet that is protected by a Ground Fault Circuit Interrupter GFCI See Assy Diagram IF AN EXTENSION CORD not provided IS USED MAKE SURE TO USE ONLY UL APPROVED CORDS HAVING THE CORRECT GAUGE AND LENGTH See Figure A AWG RATING CHART 120 VOLT CORD 125 DO AMPS Awe awel awal Awa 0 10 0 gua 10 1 13 0 i i a 14 13 1 15 14 14 12 12 12 15 1 18 14 12 12 12 12 PROPERLY ALIGN THE WORK TABLE part 7 Make sure the distance between the Work Table and Sanding Disc part 14 does not exceed 1 16 FIGURE A REDUCE
13. the workpiece with one hand and with the other hand turn the Safety Switch part 32 to its OFF position Wait until the Sanding Disc has completely stopped spinning Then remove the workpiece from the machine and unplug the Power Cord Plug part 34 from its electrical outlet See Figures B C D and Assy Diagram SKU 47404 For technical questions please call 1 800 444 3353 Page 9 INSPECTION MAINTENANCE AND CLEANING NOTE For additional references to the parts listed below refer to the Assembly Diagram on page 12 1 CAUTION Always turn the Safety Switch part 32 to its OFF position unplu the Power Cord Plug part 34 from its electrical outlet and wait until the Sanding Disc part 14 has completely stopped spinning before performing an inspection maintenance or cleaning 2 BEFORE EACH USE inspect the general condition of the Disc Sander Check for loose screws misalignment or binding of moving parts cracked or broken parts damaged electrical wiring and any other condition that may affect its safe operation If abnormal noise or vibration occurs have the problem corrected before further use Do not use damaged equipment 3 DAILY Sanding Discs part 14 must be sharp and clean to perform properly Depending on materials sanded and frequency of machine use Sanding Discs become clogged with wood metal particles and become dull Dull Sanding Discs rub the workpiece rather than cut which results
14. ure make sure the Safety Switch part 32 of the Disc Sander is in its OFF position and the Power Cord Plug part 34 is unplugged from its electrical outlet See Figures C D and Assy Diagram 2 The Work Table part 7 may be angled downward from 0 to 45 degrees To do so slightly loosen the two Knob Bolts part 11 Move the Work Table downward until the Angle Scale indicates the desired angle Then firmly retighten the two Knob Bolts See Figures B C and Assy Diagram FRONT VIEW SAFETY SWITCH 32 SAFETY SWITCH 32 DISC 15 WORK TABLE 7 KNOB BOLT 11 KNOB BOLT 11 ANGLE SCALE WORK TABLE 7 FIGURE C To Adjust The Miter Angle il CAUTION Prior to performing this procedure make sure the Safety Switch part 32 of the Disc Sander is in its OFF position and the Power Cord Plug part 34 is unplugged from its electrical outlet See Figures C D and Assy Diagram SKU 47404 For technical questions please call 1 800 444 3353 Page 7 2 The Miter Gauge part 3 may be angled from 0 to 60 degrees right or left To do so slightly loosen the Knob part 1 Move the Miter Gauge horizontally to the right or left until the Pointer part 5 indicates the desired angle Then firmly retighten the Knob Bolt See Figures B D and Assy Diagram FRONT VIEW MITER GAUGE 3 MITER GAUGE 3 KNOB 1 ig SAFETY SWITCH POINTER 5 SAFETY SWITCH 32 POINTER 5 FIGURE

Harbor Freight Tools 47404 User's Manual

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