Harbor Freight Tools 44849 User's Manual
Contents
1. 3152741 41 Tools CORDLESS DRILL KIT 18V 213144849 ASSEMBLY INFORMATION Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Distributed exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2000 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 Revised 03a 07i SPECIFICATIONS 6071 Drill Weight 4 3 Ib Length 92771 Included Bits 6 Pc Screw Set 6 Pc Drill Set Magnetic Extension Bit SAVE THIS MANUAL You will need the manual for the safety warnings and precautions assembly instruc tions operating and maintenance procedures parts list and diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep the manual and invoice in a safe and dry place for future reference GENERAL SAFETY WARNINGS AND PRECAUTIONS KEEP WORK AREA CLEAN AND DRY Cluttered damp or wet work areas invite2. NECT THE CHARGER Do not use the Charger if the Cable or Plug are damaged DO NOT TOUCH THE BATTERY POLES WITH ANY CONDUCTIVE SOURCE DO NOT STORE THE BATTERY IN A BOX WITH OTHER METAL OBJECTS WARNING DO NOT EXPOSE THE BATTERY TO EXTREME HEAT OR THROW THE BATTERY IN A FIRE This could result in an explosion TO DISPOSE OF OLD BATTERY After the Battery for this Drill has expired and can not be recharged it should be recycled Some states require this recycling Contact your local solid waste authority for recycling information Before disposing of Battery cover exposed terminals with heavy duty electrical tape to prevent shorting KEEP THE CORDLESS DRILL IN ITS CASE WHEN NOT IN USE This will prolong the life of the tool REV 07i SKU 44849 For technical questions please call 1 800 444 3353 Page 4 UNPACKING When unpacking check to make sure all parts shown on the Parts List page 10 are included If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible To Charge The Battery 1 Battery 11 does not come charged from the manufacturer Before use you must charge the Battery BATTERY CHARGER 2 Plug the Battery Charger into the electrical outlet BATTERY 11 FIGURE B 3 Insert the Battery 11 into the Battery Charger See Figure CAUTION Make certain to insert the battery in the correct orient
3. please call 1 800 444 3353 Page 9 CLEANING AND MAINTENANCE Caution Always disconnect this tool from its electrical power supply before performing any cleaning servicing or maintenance 1 Keep the Drill exterior free of oil or grease Use only a mild soap and damp cloth when cleaning Do not use a flammable or combustible solvent Do not immerse this product in a liquid or allow a liquid to flow inside the tool 2 Before each use examine the general condition of the Drill Check for loose screws mis alignment binding of moving parts improper mounting broken parts and any other condi tion that may affect its safe operation Run the Drill for about ten seconds to ensure all moving parts are running smoothly and there are no loose parts rattles or sparking that would indicate defects If an abnormality occurs turn off the Drill immediately and have the problem corrected before further use Do not use a damaged tool 3 Drill is equipped with an 18V Nickel Cadmium Battery With proper care the Battery can be recharged many times Follow the steps below to ensure correct Battery care a Note Always switch to a fresh battery when tool performance begins to dimin ish Severe heat is most destructive to a battery the more heat generated the faster the battery loses power A battery that gets too hot can be permanently dam aged Never over discharge a battery by using the tool even after tool performance is decreasing Neve
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5. inju ries KEEP CHILDREN AWAY FROM WORK AREA Do not allow children to handle this product STORE IDLE EQUIPMENT When not in use tools and equipment should be stored in a dry location to inhibit rust Always lock up tools and equipment and keep out of reach of children DO NOT USE THIS PRODUCT IF UNDER THE INFLUENCE OF ALCOHOL OR DRUGS Read warning labels on prescriptions to determine if your judgment or reflexes are impaired while taking drugs If there is any doubt do not attempt to use this tool USE EYE HEARING AND BREATHING PROTECTION Wear ANSI approved safety impact eye glasses hearing protection and dust mask respirator when working with this product DRESS SAFELY Nonskid footwear or safety shoes should be used when working with this product Do not wear loose clothing or jewelry as they can become caught in moving parts Wear a protective hair covering to prevent long hair from becoming caught in mov ing parts If wearing a long sleeve shirt roll sleeves up above elbows INDUSTRIAL APPLICATIONS MUST FOLLOW OSHA REQUIREMENTS DO NOT OVERREACH Keep proper footing and balance at all times to prevent tripping falling back injury etcetera STAY ALERT Watch what you are doing at all times Use common sense Do not use this tool when you are tired or distracted from the job at hand REV 03a 08a SKU 44849 For technical questions please call 1 800 444 3353 Page 2 CHECK FOR DAMAGED PARTS Before using this produc
6. IGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO PARTS LIST 1 Screw 72 Screw 6 TopPlace 0005 Ce 7 9 VmosTranssor 13 Rev 03a SKU 44849 For technical questions please call 1 800 444 3353 Page 11 PARTS ASSEMBLY 19 Battery Charger not shown Note Some are listed and shown for illustration purposes only and not available individually as replacement parts Rev 03a SKU 44849 For technical questions please call 1 800 444 3353 Page 12 ELECTRICAL SCHEMATIC dINV19 AY 3L1Yg A 1 ova JLIHM YOLOW OL HOVE n wovi1d o OQ 6 g S8s 1 dlIN ss lt s HOLOW 40 MIIA dOL H LIMS 40 MIIA AIS YOLOIN OL SLIHM HOLIMS dO MIIA JAIS gt m y5v18 i ding A 13 For technical questions please call 1 800 444 3353 SKU 44849 LIMITED 90 DAY WARRANTY Harbor Freight Tools makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside o
7. ation as noted Fig ure B Inserting the battery improperly will damage the charger and will prevent the battery from charging properly REV 03a 05j 07l SKU 44849 For technical questions please call 1 800 444 3353 Page 5 red light the Charger turns when you insert the Battery into the Battery Charger indicating that the electric current is charging the Battery If the red light does not come on recheck the Transformer cord connection or try a different electrical outlet The red light will shut off when the Battery is fully charged and then the green light will turn back on automatically The Battery 11 will charge in approximately 1 to 1 1 2 hours Do not charge the Bat tery for longer than 2 hours Subsequent charges will also take between 1 and 1 1 2 hours Allow charger to cool down before charging another battery To Attach The Charged Battery To The Drill When the Battery 11 is fully charged remove the Battery from the Battery Charger SECURING CLASP BATTERY BATTERY RECEPTACLE FIGURE C Insert the Battery into the Battery Receptacle located at the bottom of the Drill Make sure the two Securing Clasps one on each side of the Battery engage the Drill See Figure C Rev 03a 051 SKU 44849 For technical questions please call 1 800 444 3353 Page 6 Insert And Remove Drill Bits And Drivers REVERSING SWITCH TRIGGER BATTERY FIGURE D 1 Set the Reversin
8. e work space Clear the work area of all parts and debris that may cause injury by flying objects Before drilling clamp the object down securely A poorly secured piece of material may result in personal injury and or inaccurate drilling When drilling in a light gauge metal or wood use wooden block to back up the material to prevent damage to the workpiece Mark the center of the hole to be drilled with a center punch to give the drill bit a start and to prevent the bit from walking Lubricate the drill bit with cutting oil when drilling iron or steel Use a coolant when drilling nonferrous metals such as copper brass or aluminum Grip the Drill firmly Place the drill bit on the spot that is to be drilled To begin drilling press the Trigger The Drill has a variable speed for drilling To vary the speed of the drilling action vary the pressure on the Trigger Do not drill deeper than necessary into walls or other areas where you cannot identify any possible hazards behind the drilling surface To reduce jamming as the bit breaks through the workpiece decrease the drilling pres sure when the point of the drill bit breaks through the surface of the workpiece When you have drilled the hole remove the drill bit from the hole while the Drill is still spinning This prevents the drill bit from getting caught in the hole and causing damage Release the Switch to stop the Drill Rev 03a SKU 44849 For technical questions
9. g Switch 16 to the LOCKED Center position See Figure D 2 Hold the Chuck firmly while turning the forward section of the Chuck counterclockwise This opens the Chuck to accept the drill bit Insert the drill bit into the chuck fully 3 Turn the forward section of the Chuck clockwise while holding the Chuck firmly in place to tighten the Chuck around the drill bit shaft Make sure the drill bit is seated securely before operation 4 To remove the drill bit repeat Steps 1 and 2 Note A Magnetic Driver Bit Adapter is provided for use with the supplied driver bits First insert the driver bit into the end of the Driver Bit Adapter Then insert the Hex end of the Driver Bit Adapter in the Chuck as you would do with a drill bit 5 Cordless Drill is ready for use REV 03a 08a SKU 44849 For technical questions please call 1 800 444 3353 Page 7 OPERATING INSTRUCTIONS Note All parts below refer to the parts listed on pages 11 and 12 of this manual To Operate The Reversing Switch 1 The three position Reversing Switch is located on top of the Trigger See Figure D 2 When the Reversing Switch is the center the Drill is in a locked position 3 When the Reversing Switch is pressed to the right the rotation of the Drill will be counter clockwise typically for removing fasteners or freeing drill bits 4 When the Reversing Switch is pressed to the eft the rotation of the Drill will be clockwi
10. metal parts of the Drill live and will shock the operator REMOVE ADJUSTING KEYS AND WRENCHES Make sure all adjusting keys and wrenches are removed from this product before turning it on MAINTAIN A SAFE WORK ENVIRONMENT Do not expose the Drill Battery or Trans former to rain or wet conditions Keep work area well lit Make sure there is adequate surrounding work space Do not operate this product in the presence of flammable liq uids gases or dust DO NOT FORCE THE TOOL This product will do the work better and safer at the speed and capacity for which it was designed SECURE THE MATERIAL Whenever possible use clamps or a vise to hold the material when drilling NEVER USE YOUR BODY TO BRACE THE DRILL Never put your hands or other body parts between the part of the Drill being braced and the object it is being braced against ALWAYS DISCONNECT TOOL FROM ITS ELECTRICAL SUPPLY SOURCE BEFORE PERFORMING ANY SERVICES OR MAINTENANCE such as changing drill bits leaving SKU 44849 For technical questions please call 1 800 444 3353 Page 3 the work area moving the tool from location to another handing the tool to another person etcetera READ ALL INSTRUCTIONS AND WARNINGS ON THE BATTERY BEFORE CHARG ING THE BATTERY TO AVOID ACCIDENTS CHARGE THE BATTERY THAT IS SUPPLIED WITH THIS PRODUCT ONLY Do not use a different charger with this battery TO AVOID DAMAGE TO CABLE AND PLUG NEVER PULL THE CABLE TO DISCON
11. r attempt to discharge a tool s battery by continuing to pull the tool trigger When tool performance begins to diminish stop the tool recharge the battery and use the fresh battery for optimal performance b Place the Battery into the Battery Charger as described in the section To Charge The Battery Charging room temperature 50 F 104 F 4 Ifthe Battery has charged for 2 hours but will not power the Drill the Battery may need replacement Purchase only replacement batteries from Harbor Freight Tools Do not at tempt to repair the Ni Cd Battery Disposal of Ni Cd Battery 5 Contact local hazardous waste disposal authorities for proper battery disposal or recycling guidelines NEVER set fire to a used battery Rev 03a SKU 44849 For technical questions please call 1 800 444 3353 Page 10 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYERASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE OR
12. se typically for driving fasteners or drilling holes To Operate The Torque Selector 1 Torque Selector is six position dial located behind the Chuck See Figure F 2 Ahigher setting equals more torque therefore position 1 low torque is appropriate for driving screws into TORQUE SELECTOR wood without stripping the screw but would not provide enough torque for drilling or driving into harder materials SETTING INDICATOR 3 Position 6 is indicated by a drill bit icon and produces about 100 in lb of W SWITCH torque and should be used for drilling only FIGURE F REV 03a 08a SKU 44849 For technical questions please call 1 800 444 3353 Page 8 Drill Bit Selection Always use sharp drill bits Sharp bits are less likely to bind when drilling Use the proper bit for the job There are many types of bits designed for specific purpos es Check the information on the bit s packaging for proper usage Do not use bits larger than the rated capacity of the drill gear damage or motor overload may result Drilling An Object CAUTION Do not operate the Drill before placing the Drill Bit on the material 1 Avoid overloading the Drill Do not apply excessive pressure to the Drill while drilling If the speed drops abnormally decrease the pressure immediately If the drill bit stops abruptly or the drill bit becomes blocked release the Trigger at once Ensure the safety of th
13. t carefully check that this tool will operate properly and perform its intended function Check for damaged parts and any other conditions that may affect the operation of this tool Replace or repair damaged or worn parts immediately REPLACEMENT PARTS AND ACCESSORIES When servicing use only identical replacement parts Only use accessories intended for use with this product Approved accessories are available from Harbor Freight Tools MAINTAIN THIS PRODUCT WITH CARE Keep this tool clean and dry and keep drill bits clean and sharp for better and safer performance USE THE RIGHT PRODUCT FOR THE RIGHT JOB Do not use a small tool or attach ment to do the work of a larger industrial tool Do not use this product for a purpose for which it was not intended PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR PHYSICIAN S BEFORE USE Electromagnetic fields in close proximity to heart pacemaker could cause pace maker interference or pacemaker failure WARNING This product contains or when used produces a chemical known to the State of California to cause cancer and birth defects or other reproductive harm California Health amp Safety Code 25249 5 et seq SPECIFIC PRODUCT WARNINGS AND PRECAUTIONS TO REDUCE THE RISK OF PERSONAL INJURY WHERE THE DRILL BIT MAY CON TACT HIDDEN WIRING hold tool by its plastic insulated gripping surfaces located on the Left Case 15 and the Right Case 3 Contact with a live wire will make exposed
14. ur facilities criminal activity improper installa tion normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of in cidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our ex pense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 REV 08a SKU 44849 For technical questions please call 1 800 444
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