Harbor Freight Tools 42597 User's Manual
Contents
1. Adjustable Bottom Plate 1 _ Saw Blade R R A L Hex Screws 2 1 _ Loosen Hex Screws 2 with supplied Hex Key Wrench Position the Adjustable Bottom Plate 1 to the desired position Tighten Hex Screws 2 Operation Operational Precautions 1 Check the Saw Blade to make sure it does not have any missing teeth or cracks Do not use a damaged Saw Blade 2 Check that there is enough space under and behind the workpiece for the reciprocation blade Be sure that you will not be cutting through any electrical wires or your workbench Do not put side to side pressure on the blade as it may break Never attempt to remove material stuck in the moving parts of the saw while the saw in running and plugged in SKU 42597 Page 5 5 Always unplug the Line Cord 54 before making adjustments or repairs 6 Never cut stock that is thicker than 1 1 2 inches 7 Do not attempt to cut curves with the saw as it may break the blade Warning Always use clamps or other safe practical ways to hold and support the workpiece Holding the work by hand or against your body is unstable and may lead to loss of control Caution Some woods contain preservatives such as copper chromium arsenate CCA which can be toxic When cutting these materials extra care should be taken to avoid inhalation and minimize skin contact General Operation 1 Before plugging the Line Cord 54 into an outlet make sure the Safety Button is n2. CHICAGO Tee Power Tools RECIPROCATING SAW HEAVY DUTY lol 11 42597 OPERATING AND MAINTENANCE INSTRUCTIONS Distributed Exclusively by fi HARBOR FREIGHT 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our Web site at http www harborfreight com Copyright 2000 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions and replacement parts please call 1 800 444 3353 Specifications ITEM DESCRIPTION Kotor 120V 60 Hz Single Phase 750 watts 2000 RPM Power Blade Speed Variable 0 to 2300 SPM Save This Manual You will need the manual for the safety warnings and precautions assembly instructions operating and maintenance procedures parts list and diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep the manual and invoice in a safe place for future reference Safety Warnings and Precautions WARNING When using tool basic safety precautions should always be followed to reduce the risk of personal injury and damage to equipment READ ALL INSTRUCTIONS BEFORE USING THIS TOOL 1 Keep work area clean Cluttered areas invite injuries 2 Observe work area conditions Do not use machines or power tools in damp or wet locations Don t expose to rain Keep work area well l
3. S ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 42597 Page 9
4. igerator enclosures Replacement parts and accessories When servicing use only identical replacement parts Use of any other parts will void the warranty Only use accessories intended for use with this tool Approved accessories are available from Harbor Freight Tools Do not operate tool if under the influence of alcohol or drugs Read warning labels on prescriptions to determine if your judgment or reflexes are impaired while taking drugs If there is any doubt do not operate the tool SKU 42597 Page 3 19 Don t abuse the power cord Never carry a tool by its cord Do not yank on the cord to disconnect it from the outlet Do not move bench mounted or floor standing machines with the power cord in the outlet Keep cord away from heat oil and sharp edges 20 Examine blade before using Before each use examine blade for chips cracks or other damage Do not use if damaged 21 Check for tightness on all saw blade adjustments before using 22 Use proper size extension cord If an extension cord is required it must be of the proper size to supply the correct current to the tool without heating up Otherwise the extension cord could melt and catch file or cause electrical damage to the tool This tool requires use of an extension cord of 0 to 10 amps capability up to 50 feet with wire size rated at 18 AWG Longer extension cords required larger size wire If you are using the tool outdoors use an extension cord rated for outdo
5. ighted Do not use electrically powered tools in the presence of flammable gases or liquids 3 Keep children away Children must never be allowed in the work area Do not let them handle machines tools or extension cords 4 Store idle equipment When not in use tools must be stored in a dry location to inhibit rust Always lock up tools and keep out of reach of children 5 Do not force tool It will do the job better and more safely at the rate for which it was intended Do not use inappropriate attachments in an attempt to exceed the tool capacity SKU 42597 Page 2 REV 01 01 12 06 02 07 Use the right tool for the job Do not attempt to force a small tool or attachment to do the work of a larger industrial tool There are certain applications for which this tool was designed Do not modify this tool and do not use this tool for a purpose for which it was not intended Dress properly Do not wear loose clothing or jewelry as they can be caught in moving parts Protective electrically non conductive clothes and non skid footwear are recommended when working Wear restrictive hair covering to contain long hair Use eye and ear protection Always wear ANSI approved impact safety goggles Wear a full face shield if you are producing metal filings or wood chips Wear an ANSI approved dust mask or respirator when working around metal wood and chemical dusts and mists Do not overreach Keep proper footing and balance at all times Do n
6. ished with the cut shut off the saw and be careful not to come into contact with the blade Maintenance 1 Periodically clean or blow out the motor ventilation slots This will prevent the motor from overheating Replace the saw blade when it becomes worn bent or damaged in any other way Wipe the tool with a clean cloth after every use Over time the Carbon Brush 46 in the motor will wear and may need replacement When the Carbon Brush is completely worn out the Saw will not operate The Carbon Brush should be replaced by a qualified technician The Carbon Brush can be accessed for evaluation or replacement by a qualified technician by removing the Brush Holder 44 atop the Left and Right Body 49 and 50 SKU 42597 Page 7 REV 09 01 REV 04 03 Item Description Qty Ce fresa fe ce 5 HEM BEM 7 HEM 10 po 113 14 16 B EE HEN at la 2 24 25 fo 2 27 28 fo so SKU 42597 Parts List Page 8 mems Description Gy se susana F Ca po E is Copper sire Cope TT Parts Diagram P df NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKE
7. or use signified by WA on the jacket Note Performance of this tool may vary depending on variations in local line voltage Exten sion cord usage may also affect tool performance WARNING THE WARNINGS CAUTIONS AND INSTRUCTIONS DISCUSSED IN THIS IN STRUCTION MANUAL CANNOT COVER ALL POSSIBLE CONDITIONS AND SITUATIONS THAT MAY OCCUR IT MUST BE UNDERSTOOD BY THE OPERATOR THAT COMMON SENSE AND CAUTION ARE FACTORS WHICH CANNOT BE BUILT INTO THIS PROD UCT BUT MUST BE SUPPLIED BY THE OPERATOR Unpacking When unpacking check to make sure the following parts are included Reciprocating Saw Wood and Metal Blades and Hex Key Wrench If any parts are missing or broken please call Harbor Freight Tools at the number on the cover of this manual as soon as possible Assembly Install Blade Refer to the photo on the top of the next page 1 _ Select the saw blade best suited for stock you are cutting Wood blades have a coarser tooth pitch Metal blades have a finer tooth pitch Use each blade only for cutting its specified stock Using the supplied Hex Key Wrench loosen but do not remove Screw 4 Slide the blade teeth down into the blade holder as far as possible Tighten Screw 4 SKU 42597 Page 4 Blade Adjusting Shoe Use the Adjustable Bottom Plate 1 to determine the depth of your cut Position the Shoe close to the Rubber Sleeve 3 for a deeper cut further out for a shallower cut Rubber Sleeve 3
8. ot being pushed in and fingers are off the Trigger Switch 57 2 Plug the Line Cord 54 into the outlet 3 _ Grip the Saw with both hands one on the back handle and one on the Rubber Sleeve 3 Note The Saw is equipped with a Safety Button which must be depressed before squeezing the Trigger Switch 54 4 Tostart the Saw push in the Safety Button with your thumb and squeeze the Trigger Switch 57 with your index finger Speed Adjust 58 Trigger Switch 57 Safety Button Caution When cutting metal use cutting oil to cool the blade or damage may result to the blade 5 With the blade in motion place it against the stock to be cut Press down on the Saw to help it cut Do not use too much force only enough to keep the Saw cutting Caution When cutting into walls floor or any object where live electrical wires may be present DO NOT TOUCH ANY METAL PARTS OF THE TOOL Hold the tool only by insulated grasping surfaces to prevent electric shock if you cut into a live wire SKU 42597 Page 6 REV 09 01 REV 04 03 6 Adjust the reciprocating speed of the Saw by moving the Speed Adjust 58 with your thumb forward or backward while the Saw is turned ON 7 To stop the Saw release the Trigger Switch 57 8 Rotate the Variable Switch to return the reciprocating speed to its slowest position Warning If the saw jams immediately shut off the saw and then remove the saw from the cutting area If fin
9. ot reach over or across running machines Maintain tools with care Keep tools sharp and clean for better and safer performance Follow instructions for lubricating and changing accessories Inspect tool cords periodically and if damaged have them repaired by an authorized technician The handles must be kept clean dry and free from oil and grease at all times Disconnect power Unplug when not in use Remove adjusting keys and wrenches Check that keys and adjusting wrenches are removed from the tool or machine work surface before plugging it in Avoid unintentional starting Be sure the switch is in the Off position when not in use and before plugging in Do not carry any tool with your finger on the trigger whether it is plugged in or not Stay alert Watch what you are doing use common sense Do not operate any tool when you are tired Check for damaged parts Before using any tool any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment and binding of moving parts any broken parts or mounting fixtures and any other condition that may affect proper operation Any part that is damaged should be properly repaired or replaced by a qualified technician Do not use the tool if any switch does not turn On and Off properly Guard against electric shock Prevent body contact with grounded surfaces such as pipes radiators ranges and refr
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