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Harbor Freight Tools 400 lb. Receiver_Mount Motorcycle Carrier Product manual

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Contents

1. 23 to the Platform 1 using two Bolts 21 and Lock Nuts 22 each Clamp SKU 99721 For technical questions please call 1 888 866 5797 Page 4 OPERATION Read ENTIRE IMPORTANT SAFETY INFORMATION section at beginning of this manual including all text under subheadings therein before set up or use of this product A Loading Remove LEFT Wheel Lock Pin 8 Adjustment Pin 16 and their R pins 6 Move Adjustment Pin 16 so that motorcycle s weight will be centered on Platform Some larger wheels will require Adjustment Pin to be left off entirely If used secure Adjustment Pin in place with a R pin 6 Remove Wingnut 10 Press Plate 9 and Ramp 2 9 Hook Ramp 2 to lip on RIGHT side of platform The Ramp must be se cured to Platform Put motorcycle in neutral and with an assistant push it up Ramp Stop when front wheel reaches center of Platform 1 and have assistant sup port motorcycle 10 Remove right Wheel Lock Pin 8 and its R pin 6 SKU 99721 Note a For technical questions please call 1 888 866 5797 Push motorcycle completely onto carrier Install both Wheel Lock Pins through motorcycle wheels and se cure with R pins 6 If a wheel cannot be secured with Wheel Lock Pins use a properly rat ed ratchet tie downs to firmly secure it to its end of platform Put motorcycle in gear Tie down motorcycle as shown above view from outboard side Co
2. breakage of parts and any other condition that may affect opera tion If damaged have the product repaired before use Many ac cidents are caused by poorly main tained products c Use the Carrier in accordance with these instructions taking into ac count the working conditions and the work to be performed Use of this equipment for operations differ ent from those intended could result in a hazardous situation Motorcycle Carrier Safety Warnings Secure motorcycle frame and wheels securely using ratcheting tie downs not included and included pins Push do not drive the motorcycle onto the Carrier Obey all DOT regulations pertaining to mounting the Carrier onto a ve hicle Only use this product with a vehicle that has a 2 square receiver hitch rated to at least Class III and can bear the additional weight of both the Carrier and motorcycle Do not sit on motorcycle while load ing unloading or while supported on Carrier Do not exceed maximum load for this product 400 Ib Loading a heavier object on this product can result in dangerous conditions to both the operator and the item loaded Maintain labels and nameplates on the tool These carry important safety information If unreadable or miss ing contact Harbor Freight Tools for a replacement Keep bystanders out of the area dur ing assembly loading and unloading The warnings precautions and in structions discussed in this instru
3. pins 6 SKU 99721 10 For technical questions please call 1 888 866 5797 Set motorcycle into Neutral gear With assistance push motorcycle off Ramp until rear wheel is halfway across Platform 1 Have assistant support motorcycle Replace front Wheel Lock Pin 8 and its R pin 6 Push motorcycle down Ramp and off Carrier Replace all Pins to their positions for storage Return Ramp 2 to mounted position and secure with Wingnut 10 and Press Plate 9 Page 6 MAINTENANCE AND SERVICING Procedures not specifically explained in this manual must be performed only by a qualified technician TO PREVENT AWARNING serious INJURY FROM PRODUCT FAILURE Do not use damaged equipment Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general condition of the Carrier Check for loose screws misalignment or binding of moving parts cracked or broken parts and any other condition that may affect its safe operation 2 AFTER USE clean surfaces with clean cloth PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUF
4. procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference IMPORTANT SAFETY INFORMATION In this manual on the labeling and all other information provid ed with this product This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates 4 DANGER a hazardous situation which if not avoided will result in death or serious injury AWARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury ACAUTION CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury SKU 99721 NOTICE 1 For technical questions please call 1 888 866 5797 CAUTION NOTICE is used to address practices not related to personal injury CAUTION without the safety alert symbol is used to address practices not related to personal injury General Safety Warnings WARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in serious injury Save all warnings and instructions for future reference Work area safety a Keep work
5. take advantage of this warranty the product or part must be returned to us with transporta tion charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspec tion verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 888 866 5797 Page 7 PARTS LIST PARTS LIST Description NutM10 S O Part ___ Description __ Qty Part 13 Nut M10 14 13 14 6 R Pin3 y a3 8 WheelLockPin 2 9 PressPlate tt Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts SKU 99721 For technical questions please call 1 888 866 5797 Page 8
6. ACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING SKU 99721 For technical questions please call 1 888 866 5797 OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse neg ligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential dam ages so the above limitation of exclusion may not apply to you This warranty is expressly in lieu of all other warranties express or implied including the warranties of merchantability and fitness To
7. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference ITEM 99721 400 LB CAPACITY Haul Master RECEIVER MOUNT Visit our website at http www harborfreight com Email our technical support at productsupport harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 888 866 5797 as soon as possible Copyright 2008 by Harbor Freight Tools All rights reserved F s No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included SAVE THIS MANUAL Keep this manual for the safety warn ings and precautions assembly operat ing inspection maintenance and cleaning
8. area clean and well lit Cluttered or dark areas invite acci dents b Keep children and bystanders away during use Distractions can cause you to lose control Personal safety a Stay alert watch what you are doing and use common sense during use Do not use while you are tired or under the influence of drugs alcohol or medication A moment of inattention during use may result in serious personal injury b Use personal protective equip ment Always wear eye protection Safety equipment such as dust mask non skid safety shoes or hearing protection used for appropriate condi tions will reduce personal injuries c Do not overreach Keep proper footing and balance at all times Page 2 SKU 99721 This enables better control of the product in unexpected situations d Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts e Only use safety equipment that has been approved by an appropri ate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved Carrier use and care a Store the Carrier out of the reach of children and do not allow per sons unfamiliar with the it or these instructions to operate Equipment is dangerous in the hands of un trained users b Maintain the Carrier Check for misalignment or binding parts
9. ction manual cannot cover all possible con ditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SAVE THESE INSTRUCTIONS For technical questions please call 1 888 866 5797 Page 3 SPECIFICATIONS Weight Capacity 400 Pounds Motorcycle Platform Size 78 3 4 L X 8 5 8 W UNPACKING w When unpacking make sure that item is intact and undamaged If any parts 9 Remove all Bolts 11 12 20 Washers are missing or broken please call Harbor 14 18 Nuts 13 15 19 Pins 5 7 Freight Tools at number shown on cover of and Brackets 4 17 from Tube 3 as this manual as soon as possible shown above 3 Insert Tube into Platform 1 and ASSEMBLY secure with two Bolts 12 Washers Read ENTIRE IMPORTANT 14 and Nuts 13 A SAFETY INFORMATION 4 Attach Tie Down Brackets 4 to Tube section at beginning of this with Bolt 11 and Nut 15 manual including all text under subheadings therein before set 5 Insert Tube into Class III or better 2 up or use of this product receiver of a vehicle and lock in place with Hitch Pin 5 Insert R Pin 7 through hole in Hitch Pin to hold it in place 6 Attach Stabilizers 17 to Tube using Bolt 20 Washer 18 and Nut 19 Tighten Stabilizers in place to reduce vibration of the Carrier 1 Attach the two Wheel Clamps
10. nnect a ratcheting tie down from bracket on end of Tube 3 over front frame of motorcycle and to Platform 1 on the inboard side Connect a second ratcheting tie down from bracket on end of Tube 3 over rear frame of motorcycle and to Platform 1 on the inboard side Connect a third ratcheting tie down from Tie Down Bracket 4 over front frame of motorcycle and to Platform 1 on the outboard side Connect a fourth ratcheting tie down from Tie Down Bracket 4 over rear frame of motorcycle and to Platform 1 on the outboard side Use ratcheting tie downs to compress motorcycle s suspension evenly until Page 5 there is no possibility of motorcycle coming loose 11 Turn knob on each Wheel Clamp 23 to secure motorcycle s front wheel 12 Return Ramp 2 to mounted position and secure with Wingnut 10 and Press Plate 9 13 Attach any needed markers and or lights to carrier and motorcycle as required by vehicle codes Unloading 1 Remove Wingnut 10 Press Plate 9 and Ramp 2 2 Hook Ramp 2 to lip on LEFT side of platform The Ramp must be secured to Platform 3 Release motorcycle s front wheel from Wheel Clamps 23 ACAUTION TO PREVENT INJURY Keep away from motorcycle parts that may suddenly move as ten sion is released 4 Have an assistant support motorcycle while carefully releasing tension on all tie downs 5 Remove both Wheel Lock Pins 8 and their R

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