Harbor Freight Tools 36572 User's Manual
Contents
1. GENERAL SAFETY RULES IMPORTANT SAFETY INSTRUCTIONS Z WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed in the following pages may result in electric shock fire and or serious injury SAVE THESE INSTRUCTIONS SKU 36572 For technical questions please call 1 800 444 3353 PAGE 2 WORK AREA Keep your work area clean and well lit Cluttered benches and dark areas invite accidents Do not operate pneumatic tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Pneumatic tools create sparks which may ignite flammables Keep bystanders children and visitors away while operating a pneumatic tool Distractions can cause you to lose control Protect others in the work area from debris such as metal filings and sparks Provide barriers or shields as needed PERSONAL SAFETY Stay alert Watch what you are doing and use common sense when operating a pneumatic tool Do not use a pneumatic tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating pneumatic tools may result in serious personal injury Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Avoid accidental starting Be sure the Trigger 15 is off before connecting to the air supply Carry2. CENTRAL PNEUMATIC _ A a 1 4 AIR DIE GRINDER Wkere 136572 ASSEMBLY AND OPERATING INSTRUCTIONS 3491 Mission Oaks Blvd Camarillo CA 9301 1 Visit our Web site at http www harborfreight com TO PREVENT SERIOUS INJURY READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE Copyright 2004 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 PRODUCT SPECIFICATIONS tem Ci escription O 90 PSI Recommended Air Consumption 3 CFM 90 PSI Collet Capacity 1 Paddle Style Trigger w Spring Loaded Safety Lever 2 9 16 W x 6 3 4 L Collet Nut Wrenches Qty 2 UNPACKING When unpacking check to make sure all the parts shown on the Parts List on page 9 are included If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible SAVE THIS MANUAL You will need this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures parts list and assembly diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep this manual and invoice in a safe and dry place for future reference
3. EAD THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 36572 For technical questions please call 1 800 444 3353 PAGE 8 PARTS LIST Air Inlet Rear Plate ipti Qty 4 1 1 1 1 1 1 1 1 Safety Trigger Ball Bearinc Part fe 8 Spring D ASSEMBLY DIAGRAM NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 36572 For technical questions please call 1 800 444 3353 PAGE 9
4. egulated compressed air at 90 PSI Do not exceed the recommended 90 PSI Never use oxygen carbon dioxide combustible gases or any other bottled gas as a power source for this tool 4 When connecting to the air supply Prior to each use if an automatic oiler is not used add two drops of air tool oil not included into the Air Inlet 1 fitting of the Die Grinder 5 Always disconnect the Die Grinder from its compressed air supply source and squeeze the Trigger 15 to release all compressed air in the tool before performing any maintenance or services 6 Industrial applications must follow OSHA requirements A WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are lead from lead based paints crystalline silica from bricks and cement or other masonry products arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq WARNING The warnings precautions and instructions discussed in th
5. ing pneumatic tools with your finger on the Trigger or connecting pneumatic tools to the air supply with the Trigger on invites accidents Remove adjusting keys or wrenches before turning on the tool A wrench ora key that is left attached to a rotating part of the tool may result in personal injury Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the tool in unexpected situations Use safety equipment Always wear ANSI approved safety glasses underneath a full face shield and hearing protection TOOL USE AND CARE Use clamps or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand is unstable and may lead to loss of control Only work on a workpiece that is properly secured SKU 36572 For technical questions please call 1 800 444 3353 PAGE 3 2 Do not force the tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed 3 Do not use the power tool if the Trigger does not turn it on or off Any tool that cannot be controlled with the Trigger is dangerous and must be replaced 4 Disconnect the air hose from the tool before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally 5 Store idle tools out of reach of children and other untrained perso
6. is manual cannot cover all possible conditions and situations that may occur The operator must understand that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SAVE THESE INSTRUCTIONS ASSEMBLY AND OPERATING INSTRUCTIONS NOTE For additional references to the parts listed in the following pages refer to the Assembly Diagram on page 9 To Attach A Quick Connector 1 A WARNING Prior to performing any assembly and or adjustment procedures make sure the air supply hose not included is disconnected from the Die Grinder SKU 36572 For technical questions please call 1 800 444 3353 PAGE 5 2 Prior to use the Die Grinder requires the attachment of a quick connector not included into its Air Inlet 1 To do so wrap approximately 3 of pipe thread sealer tape not included around the male threads of a quick connector Then firmly tighten the quick connector into the Air Inlet See Figure A RECOMMENDED COMPRESSED AIR SYSTEM QUICK CONNECTOR not included AIR HOSE QUICK CONNECTOR TO OILER NOT INCLUDED NOT INCLUDED NOT INCLUDED NOT INCLUDED ad ee p a n sli ee j L a 26 gt ND 5 Mae Ow nanan AIR HOSE l wea NOT INCLUDED COMPRESSOR NOT INCLUDED OILER FILTER FIGURE A NOT INCLUDED NOT INCLUDED To Operate The Die Grinder 1 A WARNING Always wear ANSI approved safety glasses a full face shield and hea
7. mpleted release hand pressure on the Trigger 15 The Safety 31 will automatically return to its locked position to prevent the Trigger from accidentally being activated See Figure C Turn off the air compressor Trip the Safety 31 with your finger and slowly squeeze the Trigger 15 to release any remaining air pressure fromthe Die Grinder Then disconnect the air hose from the tool See Figure A SKU 36572 For technical questions please call 1 800 444 3353 PAGE 7 12 Remove the Grinding Drum from the Die Grinder Then store the tool in a clean dry location out of reach of children INSPECTION MAINTENANCE AND CLEANING 1 AN WARNING Always make sure the Trigger 15 is in its OFF position and disconnect the Die Grinder from its compressed air supply before performing any inspection adjustments maintenance or cleaning 2 Before each use inspect the general condition of the Die Grinder Check for loose screws misalignment or binding of moving parts cracked or broken parts damaged air hose and any other condition that may affect its safe operation If abnormal noise or vibration occurs have the problem corrected before further use Do not use damaged equipment 3 Daily With a clean cloth remove all dirt oil and grease from the Die Grinder If necessary you may use a mild detergent Do not use solvents as damage to the Die Grinder may occur Do not immerse the Die Grinder in any liquids PLEASE R
8. ns Tools are dangerous in the hands of untrained users 6 Maintain tools with care Do not use a damaged tool Tag damaged tools Do not use until repaired 7 Check for misalignment or binding of moving parts breakage of parts damaged air hose not included and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools 8 Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool 1 Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury 2 When servicing a tool use only identical replacement parts Follow instructions in the Inspection Maintenance And Cleaning section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of injury SPECIFIC SAFETY RULES 1 Maintain labels and nameplates on the Die Grinder These carry important information If unreadable or missing contact Harbor Freight Tools for a replacement 2 To avoid accidental injury always wear ANSI approved safety glasses a full face shield and hearing protection when operating the Die Grinder SKU 36572 For technical questions please call 1 800 444 3353 PAGE 4 3 Use clean dry r
9. ring protection when operating the Die Grinder 2 Use the two Double Ended Spanners 30 provided to loosen the Collet Nut 29 See Figure B next page 3 Insert the Collet 28 into the Spindle 25 See Figure B 4 Insert the 1 4 diameter shank of a Grinding Drum not included fully into the Collet 28 Then firmly re tighten the Collet Nut 29 to lock both the Collet and Grinding Drum in place See Figure B SKU 36572 For technical questions please call 1 800 444 3353 PAGE 6 COLLET 28 RS COLLET NUT 29 GRINDING DRUM NOT INCLUDED SPANNER 30 10 11 FIGURE B Connect the air supply hose to the quick connector not included on the Die Grinder Turn on the air compressor and set its regulator to the recommended 90 PSI for the Die Grinder See Figure A In order to keep the air supply hose out of the way hang it over your shoulder IMPORTANT Grip the Die Grinder firmly with both hands Trip the Safety 31 with your finger Then slowly apply hand pressure to the Trigger 15 until the desired speed is obtained NOTE The Die Grinder always turns the Grinding Drum clockwise See Figure C TRIGGER 15 SAFETY an _ FIGURE C With a firm grip on the Die Grinder lightly apply the Grinding Drum to the workpiece slowly and steadily moving the Grinding Drum to the right and left until you have achieved the desired appearance finish on the workpiece Once the work is co
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