Harbor Freight Tools 3 ton Steel Heavy Duty Floor Jack with Rapid Pump Product manual
Contents
1. o gt Tl m lt Table of Contents Safety tii eei ded o 2 Maintenance coated net tds 5 sz E 4 Parts List and Diagram 7 Operation e ree ORI UR tls 5 WOAITAINY 4 xr DA ER E EUEE 12 WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION Addresses practices not related to personal injury Page 2 For technical questions please call 1 888 866 5797 Item 62116 IMPORTANT SAFETY INFORMATION AWARNING Failure to heed these markings may result in personal injury and or property damage 1 Study understand and follow all instructions before operating this device 2 Do not exceed rated capacity 3 Use only on hard level surfaces 4 Lifting device only Immediately after lifting support the vehicle with appropriate means 5 Do not move or dolly the vehicle while on the jack 6 No alterations shall be made to this product 7 Never work on under or around a load supported only by this dev2. PO Box 6009 Camarillo CA 93011 1 888 866 5797
3. manual including all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to Parts List and Assembly Diagram on page 7 Tool Set Up Attaching the Handle 1 Attach the Upper Handle to the Lower Handle 3 Tighten the Set Screw 2 Loosen the Set Screw and insert the assembled Handle into the Handle Socket Functions Grease Fitting not shown Handle _ Handle Socket U Joint not shown Safety Valve U Joint Cover DO NOT OPEN va OR ADJUST us Fill Plug Hydraulic Unit Page 4 For technical questions please call 1 888 866 5797 Item 62116 Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Bleeding BEFORE EACH USE OR IF JACK PERFORMANCE DECREASES check for excessive air and proper hydraulic fluid level in Jack If Jack appears not to be working properly it may be necessary to purge its hydraulic system of excessive air as follows 1 Remove Cover Plate and Fill Plug 5 Replace Fill Plug and Cover Plate 2 Twist the Handle counterclockwise to open the Valve IMPORTANT After bleeding the Jack test the Jack for proper operation prior to its actual use 3 Check fluid level and if necessary top off according to Adding Hydraulic
4. Qty Part Description Qty R1 O Ring 7 5X1 8 R23 Copper Gasket O Ring 6 6X2 4 Reservoir Fill Screw R6 Piston Rod Steel Ring R8 Piston R9 Nylon Ring O Ring 25 5 11 Nylon Ring 71X64x1 2 1 Nylon Ring Ball Cup Steel Ball 5 Steel Ball 25 Steel Ball 25 Ball Seat Spring Screw O Ring 7 5X1 8 R22 Screw R30 R33 High Pressure Pump Core Base R40 R43 Retaining Ring A DAA AAA co E pu N oo A D 3 N JONVNALNIVIN Page 10 For technical questions please call 1 888 866 5797 Item 62116 Item 62116 Part Description Qty Lower Handle Handle Foam Retaining Ring 12 Handle Socket Set Screw Roller Spindle Cover Plate Limiting Bar Bushing Spring Washer 8 Spring Washer 018 Hexagonal Screw M8x20 Spring Washer 210 Hexagonal Screw M10x20 Screw M5x10 Spring Washer 016 1 Hexagonal Screw M16 5 EM EM o For technical questions please call 1 888 866 5797 Parts Lists and Assembly Diagrams 62116 Parts List and Assembly Diagram Jack Part Description OQty Retaining Ring 220 MAINTENANCE Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damag
5. Fluid below 6 If after bleeding the Jack does not appear to be working properly do not use it until then pump the Handle quickly several times Adding Hydraulic Fluid 1 Remove Cover Plate and Fill Plug Note Do not touch the Handle when adding hydraulic fluid 2 Add high grade hydraulic fluid sold separately slowly until the fluid reaches 1 4 3 Replace Fill Plug and Cover Plate below the top of the Fill Port Z H lt nc Lu ou ie Item 62116 For technical questions please call 1 888 866 5797 Page 5 o m S d lo zZ Operating Instructions Lifting AWARNING Park vehicle on a flat level solid surface safely away from oncoming traffic Turn off the vehicle s engine Place the vehicle s transmission in PARK if automatic or in its lowest gear if manual Set the vehicle s emergency brake Then chock the wheels that are not being lifted 1 Page 6 Slowly twist the Handle counterclockwise to lower the Jack Once the Jack is fully lowered twist the Handle firmly clockwise Carefully position the Jack s Saddle under the vehicle manufacturer s recommended lifting point See vehicle manufacturer s owner s manual for location of frame lifting point Pump the Handle until the top of the Saddle has nearly reached the vehicle s lifting point Position the Saddle directly under the vehicle s lifting point To lift the vehicle pump the Handle Use smooth ful
6. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference PITTSBURGH EZEZ eam my 3 Ton Floor Jack with Rapid Pump Item 62116 Weight Capacity 3 Tons 6 000 Ib Maximum Height 17 3 4 Minimum Height 4 3 4 Meets 2005 ANSI ASME PALD standards Visit our website at http www harborfreight com REV 14a Email our technical support at productsupport harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken A WARNING please call 1 888 866 5797 as soon as possible Copyright 2014 by Harbor Freight Tools All rights reserved i No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included
7. e due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state PITTSBURGH IZ any my 3491 Mission Oaks Blvd
8. efill if needed see instructions on page 4 Jack may require bleeding see instructions on page 4 Unit may have too much hydraulic fluid inside Check fluid level and adjust if needed see instructions on page 4 Item 62116 Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO MAINTENANCE Item 62116 For technical questions please call 1 888 866 5797 Page 9 Parts Lists and Assembly Diagrams 62116 Parts List and Assembly Diagram Ram Part Descripion
9. ice 8 Do not adjust safety valve 9 Wear ANSI approved safety goggles and heavy duty work gloves during use 10 Keep clear of load while lifting and lowering 11 Lower load slowly 12 Apply parking brake and chock tires before lifting vehicle 13 14 15 16 17 Lift vehicle only at manufacturer recommended locations SAFETY Inspect before every use do not use if parts are loose or damaged Do not use for aircraft purposes The warnings precautions and instructions discussed in this manual cannot cover all possible conditions and situations that may occur The operator must understand that common sense and caution are factors which cannot be built into this product but must be supplied by the operator The brass components of this product contain lead a chemical known to the State of California to cause cancer birth defects or other reproductive harm California Health amp Safety code 25249 5 et seq IMPORTANT Before first use Check hydraulic fluid level and fill to 1 4 below the fill port as needed see instructions on page 5 Thoroughly test the Jack for proper operation If it does not work properly bleed air from its hydraulic system see instructions on page 5 A SAVE THESE INSTRUCTIONS Item 62116 For technical questions please call 1 888 866 5797 Page 3 Setup Before Use Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this
10. l strokes Select matching jack stands sold separately of appropriate capacity Set the jack stands to the same height according to the manufacturer s instructions making sure they lock securely into position 6 Position the jack stands saddles under the vehicle manufacturer s recommended support points WARNING Ensure that the vehicle support points are fully seated in the saddles of both jack stands Use a matched pair of jack stands per vehicle to support one end only 7 Slowly twist the Handle counterclockwise to lower the vehicle onto the jack stands saddles 8 Once the vehicle is fully seated on the jack stands continue slowly lowering the Jack until it is completely lowered 9 Remove the Jack and store safely out of the way For technical questions please call 1 888 866 5797 Item 62116 Lowering 1 Maintenance and Servicing Carefully remove all tools parts etc from under the vehicle Position the Jack s Saddle under the lifting point Turn the Release Knob firmly clockwise and raise vehicle high enough to clear the jack stands AWARNING TO PREVENT SERIOUS INJURY FROM TOOL FAILURE 3 Carefully remove the jack stands 4 Slowly turn the Release Knob counterclockwise to lower the vehicle onto the ground 5 Lower the Jack completely Store the Jack indoors out of children s reach Procedures not specifically explained in this manual must be performed only by a qualified technicia
11. n Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general condition of the Jack Check for loose hardware misalignment or binding of moving parts cracked or broken parts any condition that may affect its safe operation BEFORE EACH USE thoroughly test the Jack for proper operation prior to its actual use If the Jack appears not to be working properly follow Bleeding instructions on page 4 ONCE A MONTH lubricate the Grease Fitting with a grease gun Item 62116 4 AT LEAST ONCE EVERY THREE YEARS change the hydraulic fluid a f g With the Jack fully lowered remove the Cover Plate and Fill Plug Tip the Jack over to allow the old hydraulic fluid to drain out completely Dispose of the old hydraulic fluid in accordance with local regulations With the Jack upright completely fill the Hydraulic Unit with high grade hydraulic fluid until the fluid is 1 4 below the top of the Fill Port Turn the Release Knob counterclockwise to open the Release Valve Pump the Handle or Foot Pedal up and down quickly several times to purge air from the system Recheck fluid level and re fill as needed Replace the Fill Plug and Cover Plate 5 AFTER EACH USE wipe with a clean cloth Store the Jack indoors out of children s reach For tech
12. nical questions please call 1 888 866 5797 Page 7 Z O H lt nc Lu ou Oo m gt Z O m Troubleshooting AWARNING TO PREVENT SERIOUS INJURY Use caution when troubleshooting a malfunctioning jack Stay well clear of the supported load Completely resolve all problems before use If the solutions presented in the Troubleshooting guide do not solve the problem have a qualified technician inspect and repair the jack before use After the jack is repaired Test it carefully without a load by raising and lowering it fully checking for proper operation BEFORE RETURNING THE JACK TO OPERATION DO NOT USE A DAMAGED OR MALFUNCTIONING JACK POSSIBLE SYMPTOMS Saddle Handle moves will not ift YP When all the Jack will not lift at its weight capacity Fluid leaking from fill Page 8 For technical questions please call 1 888 866 5797 PROBABLE SOLUTION Make certain that the Jack is not supporting a load while attempting a solution Check that Release Valve is fully closed Jack may require bleeding see instructions on page 4 Valves may be blocked and may not close fully To flush the valves 1 Lower the Saddle and securely close the Release Valve 2 Manually lift the saddle several inches 3 Open the release valve by turning the Handle counterclockwise and force the saddle down as quickly as possible Jack may be low on hydraulic fluid Check fluid level and r
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