Harbor Freight Tools Peak/2200 Product manual
Contents
1. NOTICE Use only A7RTC type spark plug Using an incorrect spark plug may damage the engine 5 When installing a new spark plug adjust the plug s gap to the specification on the Specifications chart Do not pry against the electrode the spark plug can be damaged 6 Install the new spark plug or the cleaned spark plug into the engine e Gasket style Finger tighten until the gasket contacts the cylinder head then tighten about 1 2 2 3 turn more e Non gasket style Finger tighten until the plug contacts the cylinder head then tighten about 1 16 turn more NOTICE Tighten the spark plug properly If loose the spark plug will cause the engine to overheat If overtightened the threads in the engine block will be damaged 7 Apply dielectric spark plug boot protector not included to the end of the spark plug and reattach the wire securely 8 Replace Access Panel MAINTENANCE ITEM 61169 For Generator technical questions please call 1 888 866 5797 Page 15 m gt Z O m Storage When the equipment is to remain idle for longer than 20 days prepare the Engine for storage as follows 1 CLEANING Wait for Engine to cool then clean Engine with dry cloth NOTICE Do not clean using water The water will gradually enter the Engine and cause rust damage Apply a thin coat of rust preventive oil to all metal parts 2 FUEL To protect the fuel tank during storage fil2. Pull on Starter Handle to prime Clean out passageways using fuel additive Heavy deposits may require further cleaning Gently tap side of carburetor float chamber with screwdriver handle Turn Choke to RUN position Remove spark plug and pull the start handle several times to air out the chamber Reinstall spark plug and set Choke to START position Replace Fuel Filter IGNITION SPARK RELATED 1 Spark plug cap not connected securely 2 Spark plug electrode wet or dirty Incorrect spark plug gap Spark plug cap broken Incorrect spark timing or faulty ignition system IGNITION SPARK RELATED A Clean spark plug Correct spark plug gap Replace spark plug cap Have qualified technician diagnose Connect spark plug cap properly repair ignition system COMPRESSION RELATED 1 Cylinder not lubricated Problem after long storage periods Loose or broken spark plug Hissing noise will occur when trying to start Loose cylinder head or damaged head gasket Hissing noise will occur when trying to start Engine valves or tappets mis adjusted or stuck For Generator technical questions please call 1 888 866 5797 COMPRESSION RELATED T Tighten head Have qualified technician adjust Pour tablespoon of oil into spark plug hole Crank engine a few times and try to start again Tighten spark plug If that does not work replace spar
3. switch Oil sensor Ignition coil Spring coil AD T R TEJ High i voltage Spark cai gl Fo Orange plug g PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO 2 mar m Z gt Z 2 m Record Product s Serial Number Here Note Some parts are listed and shown for illustration purposes only and are not available Note If product has no serial number Manna individually as replacement parts record month and year of purchase instead Page 26 For Generator technical questions please call 1 888 866 5797 ITEM 61169 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the
4. Note When ordering parts from this diagram add a d suffix 3d 4d 5d 7d Od 1d 2d 3d 4d 1 1 1 1 1 gt par m Z gt Z 2 m Y 2 ja Page 20 For Generator technical questions please call 1 888 866 5797 ITEM 61169 Parts List and Diagram E Oil Pump Part Description Qty 4e e 4e Chain 6 35x44 1 6e Bot 2 7e Oil Pump Asm Note When ordering parts from this diagram add an e suffix Part Description _ Qty Note When ordering parts from 7 this diagram add a f suffix a MAINTENANCE ITEM 61169 For Generator technical questions please call 1 888 866 5797 Page 21 Parts List and Diagram G Recoil Starter Part Description _ Qty 6g Screw ST4 8x16 FH 4 8g CoolingFan 1 9g ShroudB 1 Note When ordering parts from this diagram add a g suffix Parts List and Diagram H Muffler Part Description _ Qty Note When ordering parts from this diagram add a h suffix m gt Z O m Page 22 For Generator technical questions please call 1 888 866 5797 ITEM 61169 Parts List and Diagram Generator Head Part Description _ Qty 6i_ Trigger J 1 8i Bolt M6x25 1 9i SparkPlug 1 9 Note When ordering parts from this diagram add an i suffix Part
5. please call 1 888 866 5797 SE Full level L ITEM 61169 Air Filter Element Maintenance 1 Remove the Access Panel on the side of the Generator 2 Remove the Air Cleaner Cover and the air filter elements and check for dirt Clean as described below 3 Cleaning For paper filter elements To prevent injury from dust and debris wear ANSI approved safety goggles NIOSH approved dust mask respirator and heavy duty work gloves In a well ventilated area away from bystanders use pressurized air to blow dust out of the air filter If this does not get the filter clean replace it For foam filter elements Wash the element in warm water and mild detergent several times Rinse Squeeze out excess water and allow it to dry completely Soak the filter in lightweight oil briefly then squeeze out the excess oil Spark Plug Maintenance gt OS SOC Sean 1 Remove Access Panel from top of Generator see above 2 Disconnect spark plug cap from end of plug Clean out debris from around spark plug Using a spark plug wrench remove the spark plug Inspect the spark plug If the electrode is oily clean it using a clean dry rag If the electrode has deposits on it polish it using emery paper If the white insulator is cracked or chipped the spark plug needs to be replaced 4 Install the cleaned filter 5 Secure the Air Cleaner Cover and replace the Access Panel before use
6. unleaded gasoline Do not use gasoline with more than 10 ethanol E15 E20 E85 etc Diagnose and repair compression Use Engine will not start COMPRESSION RELATED section Fill fuel tank with fresh 87 octane stabilizer treated unleaded gasoline Do not use gasoline with more than 10 ethanol E15 E20 E85 etc Fill engine oil to proper level Check engine oil before EVERY use Test replace fuel tank cap Have qualified technician service magneto Secure spark plug cap 1 Clean or replace element Allow engine to warm up prior to operating equipment Fill fuel tank with fresh 87 octane stabilizer treated unleaded gasoline Do not use gasoline with more than 10 ethanol E15 E20 E85 etc Do not exceed equipment s load rating Have qualified technician diagnose and service engine Fill fuel tank with fresh 87 octane stabilizer treated unleaded gasoline Do not use gasoline with more than 10 ethanol E15 E20 E85 etc Use cold weather fuel and oil additives to prevent backfiring Have qualified technician diagnose and service engine Check engine timing Turn off and unplug the device then plug it back in again and turn on Turn off and unplug device reset Circuit Breaker plug in device and turn on Have product repaired Immediately unplug device Have device repaired by a qualified technician or replace device L
7. Fuel Tank with 87 octane or 1 Clean the Fuel Cap and the area around it higher unleaded gasoline that has been treated with a fuel stabilizer additive Follow fuel stabilizer 2 Unscrew and remove the Fuel Cap i p manufacturer s recommendations for use 3 Remove the Strainer and remove any dirt and debris Then replace the Strainer Mientepiacedhe Fupi Gap Wipe up any spilled fuel and allow excess to evaporate before starting Engine To prevent FIRE do not start the Engine while the smell of fuel hangs in the air Note Do not use gasoline containing more than 10 ethanol E10 Do not use E85 ethanol Note Fill Fuel Tank completely before first use Fuel Tank needs to be completely full to properly prime Carburetor Page 8 For Generator technical questions please call 1 888 866 5797 ITEM 61169 Starting the Engine Before Starting the Engine a Inspect the Generator and Engine A b Disconnect all electrical loads from the Generator c Fill the Engine with the proper amount and type of both unleaded gasoline and oil Manual Start 1 Turn the Engine Switch on 2 Move the Choke to the START position RUN lt u m START 3 Turn the Fuel Valve to the ON position OPERATION Note After unpacking before first use slowly pull recoil handle 20 times to prime the Engine 4 Grip the Starter Handle of the Engine loosely and pull it slowly several times to allow the gasoline to flow into the Eng
8. and remove safety keys if available before leaving the work area 23 The generator can produce high noise levels Prolonged exposure to noise levels above 85 dBA is hazardous to hearing Wear ear protection when operating the generator or when working nearby while it is operating 24 Keep access doors on enclosures locked 25 Wear ANSI approved safety glasses and hearing protection during use 26 People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to a heart pacemaker could cause pacemaker interference or pacemaker failure Caution is necessary when near the engine s magneto or recoil starter ITEM 61169 27 28 29 30 31 32 33 34 35 36 37 38 39 40 For Generator technical questions please call 1 888 866 5797 Use only accessories that are recommended by Harbor Freight Tools for your model Accessories that may be suitable for one piece of equipment may become hazardous when used on another piece of equipment Do not operate in explosive atmospheres such as in the presence of flammable liquids gases or dust Gasoline powered engines may ignite the dust or fumes SAFETY Stay alert watch what you are doing and use common sense when operating this generator Do not use while tired or under the influence of drugs alcohol or medication Dress properly Do not wear loose clothing or jewelry Keep hair
9. clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Parts especially exhaust system components get very hot during use Stay clear of hot parts Do not cover the generator during operation Keep the generator and surrounding area clean at all times Use the equipment accessories etc in accordance with these instructions and in the manner intended for the particular type of equipment taking into account the working conditions and the work to be performed Use of the equipment for operations different from those intended could result in a hazardous situation Do not operate the equipment with known leaks in the engine s fuel system WARNING This product contains or when used produces a chemical known to the State of California to cause cancer and birth defects or other reproductive harm California Health amp Safety Code 25249 5 et seq When spills of fuel or oil occur they must be cleaned up immediately Dispose of fluids and cleaning materials as per any local state or federal codes and regulations Store oil rags in a bottom ventilated covered metal container Keep hands and feet away from moving parts Do not reach over or across equipment while operating Before use check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the equipment s operation If damaged have the equipment se
10. original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returnin
11. warranted for a period of two 2 years relative to emissions control parts defects subject to the provisions set forth below If any emissions related part on your engine is defective the part will be repaired or replaced by HFT Owner s Warranty Responsibilities e As the engine owner you are responsible for the performance of the required maintenance listed in your Owner s Manual HFT recommends that you retain all receipts covering maintenance on your engine but HFT cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance e As the engine owner you should however be aware that HFT may deny you warranty coverage if your engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications e You are responsible for shipping your engine to a HFT warranty station as soon as a problem exists Contact the HFT Customer Service department at the number below to make shipping arrangements The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should contact the Harbor Freight Tools Customer Service Department at 1 888 866 5797 Page 27 MAINTENANCE Harbor Freight Tools Emissions Control Defects Warranty Provisions 1 Length of Coverage HFT warrants to a first retail purchaser and each subseq
12. ANT SAFETY INSTRUCTIONS WARNING Read all instructions Failure to follow all instructions listed below may result in fire serious injury and or DEATH The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SAVE THESE INSTRUCTIONS ITEM 61169 For Generator technical questions please call 1 888 866 5797 Page 3 wn gt mn m lt Setup Precautions 1 Gasoline fuel and fumes are flammable and potentially explosive Use proper fuel storage and handling procedures Do not store fuel or other flammable materials nearby Have multiple ABC class fire extinguishers nearby Operation of this equipment may create sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements Set up and use only on a flat level well ventilated surface All connections and conduits from the generator to the load must only be installed by trained and licensed electricians and in compliance with all relevant local state and federal electrical codes and standards and other regulations where applicable Operating Precautions Page 4 CARBON MONOXIDE HAZARD Using a generator
13. Description _ Qty 4j Fuel Tank 7j Washer 10j 11j 12j 13 14 15 16j 17 18j 19j 20j Note When ordering parts from this diagram add a j suffix l l l 1 1 MAINTENANCE 9 6 6 a u Whee 13 p 10 17 gt i ITEM 61169 For Generator technical questions please call 1 888 866 5797 Page 23 m gt Z O m Parts List and Diagram K Housing Part Description _ Qty 10k NutMm8 Note When ordering parts from this diagram add a k suffix Part Description _ Qty Stepper Motor Stand 5 Bolt M4x16 P Bolt M4x10 Bolt M4x6 Stepper Motor Asm Note When ordering parts from this diagram add a m suffix Page 24 For Generator technical questions please call 1 888 866 5797 ITEM 61169 Parts List and Diagram N Inverter Part Description _ Qty Note When ordering parts from this diagram add a n suffix oN via cus 5a on oe 3 Parts List and Diagram P Control Panel Part Description _ Qty 6p NutM4 7p Screw M5x16 8 8p ScrewST4 2x13 4 9p Screw M6x12 4 Note When ordering parts from this diagram add a p suffix ITEM 61169 For Generator technical questions please call 1 888 866 5797 Page 25 MAINTENANCE Wiring Diagram DC coil Step motor Main BL coil OUTPUT Control coil OVERLOAD SW k LOW OIL I AN Engine
14. Light Bulbs 750 _ Note Do not allow the Generator to completely run out of fuel with devices attached A Generator s output may sharply spike as it runs out of fuel causing damage to attached devices OVERLOAD Light Note The OVERLOAD light may turn on for a few seconds as a large device starts up This is normal for loads approaching the capacity of this Generator Z 2 H lt oO Lu ou O 1 The total combined load through the outlet on the Generator must not exceed the running power of the unit 2 Ifthe OVERLOAD light turns on and the Generator stops producing power it has been overloaded 3 Turn Engine switch off disconnect all electrical devices and compare device requirements to Generator rating Move anything that may be limiting Generator ventilation away 4 Restart Generator the OVERLOAD device will automatically reset and reconnect devices while being careful to not overload Generator ITEM 61169 For Generator technical questions please call 1 888 866 5797 Page 11 Stopping the Engine To stop the Engine in an emergency turn the Engine Switch off EMERGENCY SHUT OFF Under normal conditions use the following procedure to shut off the Generator 1 Unplug all electrical load devices from the Generator Unplug Loads 2 Turn the Engine Switch off v 2 3 Close the Fuel Valve e U m S e zZ NOTICE Drain fuel at end of s
15. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference REVSA eee OOOO OOO RMI MINI IE RII I I KR II POI IO RN CISS EESTIS R Sy r DUOLORE OF OF 0 FF 0 F000 9 0 0 E pe o eeecee 4 2500 WATT INVERTER GENERATOR 2200 RUNNING WATTS 2500 PEAK WATTS A DANGER Using a generator indoors CAN KILL YOU IN MINUTES Generator exhaust contains carbon monoxide This is a poison you cannot see or smell ITEM 61169 NEVER use inside Only use OUTSIDE a home or garage and far away from Visit our website at http Mwww harborfreight com EVEN IF doors and windows doors Email our technical support at windows are open and vents productsupport harborfreight com Email our Engine support at predator harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2013 by Harbor Freight Tools All rights reserved 3 No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any sha
16. be earth grounded in accordance with all relevant electrical codes and standards before operation When using generators keep them outdoors and far away from open doors windows and vents to avoid toxic levels of carbon monoxide from building up indoors If you start to feel sick dizzy or weak while using a generator get to fresh air right away The carbon monoxide from generators can quickly lead to full incapacitation and death Keep children away from the equipment especially while it is operating Keep all spectators at least six feet from the engine during operation Fire Hazard Do not fill gas tank while engine is running Do not operate if gasoline has been spilled Clean spilled gasoline before starting engine Do not operate near pilot light or open flame Do not touch engine during use Let engine cool down after use Never store fuel or other flammable materials near the engine If the plugged in product operates abnormally or unusually slow immediately stop using the generator as a power source Read and adhere to the instruction manual of the product to be powered to make sure that it can be safely and efficiently powered by a portable generator Before connecting an appliance or power cord to the generator Make sure that it is in good working order Faulty appliances or power cords can create a potential for electrical shock ITEM 61169 Operating Precautions cont 12 Do not exceed the ru
17. e sensitive valves and switches ii Hoses belts connectors and assemblies PREDATOR GENERATORS 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797
18. eason or warranty is void See Storage on page 16 for complete storage instructions Page 12 For Generator technical questions please call 1 888 866 5797 ITEM 61169 Maintenance AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL STARTING Turn the Engine Switch of the equipment to its OFF position wait for the engine to cool and disconnect the spark plug cap before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM EQUIPMENT FAILURE Do not use damaged equipment If abnormal noise vibration or excess smoking occurs have the problem corrected before further use Follow all service instructions in this manual The engine may fail critically if not serviced properly Many maintenance procedures including any not detailed in this manual will need to be performed by a qualified technician for safety If you have any doubts about your ability to safely service the equipment or engine have a qualified technician service the equipment instead Cleaning Maintenance and Lubrication Schedule Note This maintenance schedule is intended solely as a general guide If performance decreases or if equipment operates unusually check systems immediately The maintenance needs of each piece of equipment will differ depending on factors such as duty cycle temperature air quality fuel quality and other factors Note The following procedures are in addition to the regular checks and mai
19. ed Keep terminals clean and tight Do not refill the fuel tank while the 4 Do not alter or adjust any part of the engine is running or hot equipment or its engine that is sealed by the 3 Do not fill fuel tank to the top manufacturer or distributor Only a qualified Leave a little room for the fuel to expand as needed service technician may adjust parts that may increase or decrease governed engine speed 4 Refuel in a well ventilated area only 5 Wear ANSI approved safety goggles 5 Wipe up any spilled fuel and allow excess heavy duty work gloves and to evaporate before starting engine dust mask respirator during service To prevent FIRE do not start the engine tees while the smell of fuel hangs in the air 6 Maintain labels and nameplates on the equipment These carry important information If unreadable or missing contact Harbor Freight Tools for a replacement A SAVE THESE INSTRUCTIONS Page 6 For Generator technical questions please call 1 888 866 5797 ITEM 61169 Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product TO PREVENT SERIOUS INJURY AND FIRE Operate only with proper spark arrestor installed Operation of this equipment may create sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact local fire agencies for laws or regulations relating t
20. g the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state Emissions Control System Warranty United States Emissions Control Defects Warranty Statement The United States Environmental Protection Agency herein EPA and Harbor Freight Tools herein HFT are pleased to explain the emissions control system warranty on your 2014 2015 Small Off Road Engine herein engine Within the United States new off road spark ignition engines certified for model year 2014 2015 must meet similar standards set forth by the EPA HFT must warrant the emissions control system on your engine for the periods of time described below provided there has been no abuse neglect or improper maintenance of your engine Your emissions control system may include parts such as the carburetor or fuel injection system and the ignition system Also included may be hoses belts connectors and other emissions related assemblies Where a warrantable condition exists HFT will repair your engine at no cost to you including diagnosis parts and labor Manufacturer s Warranty Coverage The 2014 2015 engines are warranted for two 2 years If any emissions related part on your engine is defective the part will be repaired or replaced by HFT ITEM 61169 For Generator technical questions please call 1 888 866 5797 Harbor Freight Tools Emissions Control Defects Warranty Coverage Engines are
21. indoors CAN KILL YOU IN MINUTES Generator exhaust contains carbon monoxide This is a poison you cannot see or smell NEVER use inside a home or garage EVEN IF doors and windows are open A Only use OUTSIDE and far away from windows doors and vents Never use a generator indoors including in garages basements crawl spaces and sheds Opening doors and windows or using fans will NOT prevent carbon monoxide build up in the home 10 For Generator technical questions please call 1 888 866 5797 Connections for standby power to a building electrical system must be made by a qualified electrician The connection must isolate the generator power from utility power and must comply with all applicable laws and electrical codes Wear ANSI approved safety goggles heavy duty work gloves and dust mask respirator during set up Use only lubricants and fuel recommended in the Specifications chart of this manual Improper connections to a building electrical system can allow electrical current from the generator to backfeed into the utility lines Such backfeed may electrocute utility company workers or others who contact the lines during a power outage and the generator may explode burn or cause fires when utility power is restored Consult the utility company and a qualified electrician if intending to use the generator for back up power Do not operate the generator before grounding The generator must
22. ine s carburetor Then pull the Starter Handle gently until resistance is felt Allow Cable to retract fully and then pull it quickly Repeat until the Engine starts Note Do not let the Starter Handle snap back against the housing Hold it as it recoils so it doesn t hit the housing ITEM 61169 For Generator technical questions please call 1 888 866 5797 Page 9 e m S e zZ Move Slowly 5 Allow the Engine to run for several seconds Then move the Choke Lever HUN mee START very slowly to its RUN position Note Moving the Choke Lever too fast could stall the Engine IMPORTANT Allow the Engine to run at no load for five minutes with no load after each start up so that the Engine can stabilize 6 Wait for the OUTPUT light to light up Break in Period a Breaking in the Engine will help to ensure proper equipment and Engine operation b The break in period will last about 25 hours of use DO NOT exceed 75 of the Generator s running wattage during this period e Change the Engine oil after this period Under normal operating conditions subsequent maintenance follows the schedule explained in the MAINTENANCE section Nominal 12VDC Output 1 Do not use any 120VAC outlet while using the 12VDC outlet 2 Only use the 12VDC receptacle to charge a 12 volt lead acid type battery using an appropriate charge controller Battery and controller not included The 12VDC output is not reg
23. k plug If problem persists may have head gasket problem see 3 If that does not remedy problem replace head gasket repair valves and tappets MAINTENANCE Page 17 mar m gt Z O m Possible Causes Probable Solutions Engine misfires Engine stops suddenly Engine stops when under heavy load Engine knocks Engine backfires Attached device doesn t have power Attached device begins to operate abnormally Spark plug cap loose Incorrect spark plug gap or damaged spark plug Defective spark plug cap Old or low quality gasoline Incorrect compression Fuel tank empty or full of impure or low quality gasoline Low oil shutdown Defective fuel tank cap creating vacuum preventing proper fuel flow Faulty magneto Disconnected or improperly connected spark plug cap Dirty air filter Engine running cold Old or low quality gasoline Engine overloaded Incorrect spark timing deposit buildup worn engine or other mechanical problems Impure or low quality gasoline Engine too cold Intake valve stuck or overheated engine Incorrect timing Device not plugged in properly Circuit Breaker tripped Product needs service Problem with device Running wattage exceeded Check wire connections Re gap or replace spark plug Replace spark plug cap Use only fresh 87 octane stabilizer treated
24. l the tank with gasoline that has been treated with a fuel stabilizer additive Follow fuel stabilizer manufacturer s recommendations for use Refer to Checking and Filling Fuel on page Checking and Filling Fuel on page 8 AAWARNING TO PREVENT SERIOUS INJURY FROM FIRE Fill tank in a well ventilated area away from ignition sources If the engine is hot from use shut the engine off and wait for it to cool before adding fuel Do not smoke 3 LUBRICATION a Change engine oil b Clean out area around spark plug Remove spark plug and pour one tablespoon of engine oil into cylinder through spark plug hole c Replace spark plug but leave spark plug cap disconnected d Pull Starter Handle to distribute oil in cylinder Stop after one or two revolutions when you feel the piston start the compression stroke when you start to feel resistance 4 STORAGE AREA Cover and store in a dry level well ventilated area out of reach of children Storage area should also be away from ignition sources such as water heaters clothes dryers and furnaces NOTICE During extended storage periods the Engine must be started every 3 months and allowed to run for 15 20 minutes or the Warranty is VOID 5 AFTER STORAGE Before starting the Engine during or after storage keep in mind that untreated gasoline will deteriorate quickly Drain the fuel tank and change to fresh fuel if untreated gasoline has been sitting for a month if trea
25. mance and or causing damage 4 If needed fill the Fuel Tank to about 1 inch under the fill neck of the Fuel Tank with 87 octane or higher unleaded gasoline that has been treated with a fuel stabilizer additive Follow fuel stabilizer manufacturer s recommendations for use Then replace the Fuel Cap Wipe up any spilled fuel and allow excess to evaporate before starting engine To prevent FIRE do not start the engine while the smell of fuel hangs in the air AcAUTION Oil is very hot during operation and can cause burns Wait for engine to cool before changing oil 1 Make sure the engine is stopped and is level Place the Generator on stands with the drain centered over a proper oil drain pan 2 Close the Fuel Valve 3 Remove the Drain Plug and wait for oil to drain completely Recycle used oil 4 Replace the Drain Plug and tighten it 5 Remove the Access Panel on the side of the Generator 6 Clean the top of the Dipstick and the area around it Remove the Dipstick turning it counterclockwise 7 Add the appropriate type of oil until the oil level is at the proper level SAE 10W 30 oil is recommended for general use 8 Check the oil level The oil level should be up to the edge of the hole as shown 9 Thread the Dipstick back in clockwise and replace the Access Panel NOTICE Do not run the engine with too little oil The engine will be permanently damaged Page 14 For Generator technical questions
26. nning wattage of the generator Make sure that the total electrical rating of the all of the tools or appliances plugged into the generator at the same time does not exceed that of the generator Check that the startup surge will not be beyond the limit of the generator 13 Avoid substantially overloading which will trip the circuit breaker Slightly overloading the generator may not trip the circuit breaker but will lead to premature generator failure 14 Do not attempt to connect or disconnect load connections while standing in water or on wet or soggy ground 15 Do not touch electrically energized parts of the generator and interconnecting cables or conductors with any part of the body or with any non insulated conductive object 16 Connect the generator only to a load that is compatible with the electrical characteristics and running wattage of the generator 17 Insulate all connections and disconnected wires 18 Guard against electric shock Prevent body contact with grounded surfaces such as pipes radiators ranges and refrigerators 19 Only use a suitable means of transport and lifting devices with sufficient weight bearing capacity when transporting the generator 20 Secure the generator on transport vehicles to prevent it from rolling slipping and tilting 21 Industrial applications must follow OSHA requirements 22 Do not leave the generator unattended when it is running Turn off the generator
27. ntenance explained as part of the regular operation of the engine and equipment e ee hr a use ae aay a use rush ofouside otenane VT YY a a eee Checkaircleaner CM OE a d r i i Changeengineo CE a d r i i Ee H H H Hll Check and clean spark plug Check adjust idle speed Check adjust valve clearance Clean fuel tank strainer and carburetor Clean carbon build up from combustion chamber Replace fuel line if necessary ee es ce Service more frequently when used in dusty areas These items should be serviced by a qualified technician PREDATOR GENERATORS MAINTENANCE ITEM 61169 For Generator technical questions please call 1 888 866 5797 Page 13 gt mar m gt Z O m Checking and Filling Fuel AAWARNING TO PREVENT SERIOUS INJURY FROM FIRE Fill the fuel tank in a well ventilated area away from ignition sources If the engine is hot from use shut the engine off and wait for it to cool before adding fuel Do not smoke 1 Clean the Fuel Cap and the area around it 2 Unscrew and remove the Fuel Cap 3 Remove the Strainer and remove any dirt and debris Then replace the Strainer Note Do not use gasoline containing more than 10 ethanol E10 Do not use E85 ethanol Engine Oil Change Note Do not use gasoline that has been stored ina metal fuel container or a dirty fuel container It can cause particles to enter the carburetor affecting engine perfor
28. o fire prevention requirements At high altitudes the engine s carburetor governor and any other parts that control the fuel air ratio will need to be adjusted by a qualified mechanic to allow efficient high altitude use and to prevent damage to the engine and any other devices used with this product Grounding 1 The Generator must be properly grounded 2 To ground the Generator connect a 6 AWG in accordance with all relevant electrical grounding wire not included from the Grounding a codes and standards before operation Terminal on the control panel to a grounding rod 5 Have the unit grounded by a qualified electrician not included The grounding rod must be an H if you are not qualified to do so earth driven copper or brass rod electrode 7 which can adequately ground the Generator 3 Refer to local regulations for ground source information Components and Controls Fuel Cap Spark Plug Access Panel Oil Indicator Ground Terminal Exhaust Air Filter and Oil Fill f Fuel Access Panel 2 Valve ITEM 61169 For Generator technical questions please call 1 888 866 5797 Page 7 e m S e zZ Q Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Pre Start Checks Inspect Engine and Generator looking for damaged loose and missing parts before set up and star
29. or this Engine is warranted for standards set by the PREDATOR GENERATORS For Generator technical questions please call 1 888 866 5797 ITEM 61169 WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARN NG Indicates a hazardous situation which if not avoided could result in death or serious injury SAFETY Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION Addresses practices not related to personal injury Symbol Definitions Symbol Property or Statement Property or Statement WARNING marking concerning Risk of Hearing Loss Wear hearing protection POR SPENEI WARNING marking concerning Revolutions Per Minute i i Risk of Respiratory Injury AWG American Wire Gauge Operate engine OUTSIDE and far away fi i d d ts WARNING marking concerning ET ee an sen Risk of Eye Injury Wear ANSI approved Risk of Fi aie 5 Se cay safety goggles with side shields SE Oren oe cite er Do not smoke while handling fuel Read the manual before WARNING marking concerning set up and or use Risk of Fire Do not refuel while operating Keep flammable objects away from engine IMPORT
30. ower the number of items plugged into the generator to stay within the running wattage or use a more powerful generator Follow all safety precautions whenever diagnosing or servicing the generator or engine Page 18 For Generator technical questions please call 1 888 866 5797 ITEM 61169 Parts Lists and Diagrams Parts List and Diagram A Crankcase Part Description _ Qty Stud 6a_ 8a DowelAxis 9a BoltM6x17 Right Crankcase Asm Fuel Filter Asm 20a BoltM6x80_ 6 Note When ordering parts from this diagram add an a suffix Parts List and Diagram B Piston Part ___ Description _ Qty 6b Spacer Rais 2 8b Top PistonRing 1 9b SemicircleKey 1 Note When ordering parts from this diagram add a b suffix MAINTENANCE ITEM 61169 For Generator technical questions please call 1 888 866 5797 Page 19 Parts List and Diagram C Cylinder Head Part Description _ Qty Note When ordering parts from S this diagram add a c suffix Parts List and Diagram D Camshaft Part Description _ Qty 3d_ ChainGuide 4 4d Chain6 35x90 14 5d TensionBar_ 1 6d Gasket_ Et 7d Camshaft Chain Regulator 1 8d Flange Bolt M6x22 2 9d Oil Ring 9x1 9 41 as i 11d ExhaustValve 1 12d Intake Valve 13d_ Valve Spring Seat 2 14d Valve Spring 2 Intake Valve Spring Rocker 21d
31. pe or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents Specification S iee eane aeaea 2 Salety ean nna eee ae deed 3 OUD eats ee ee hate Oe Pee ene toa 7 Operation saitai eaii 8 Specifications Maintenance ss erieou Troubleshooting eoan Parts Lists and Diagrams 0 e Warranties osoitinta ns U S Environmental Protection Agency For warranty information refer to the last pages of this manual Page 2 Generator Output Receptacles 120VAC 60Hz 1 Phase 12VDC 8 3A nominal 2200W Running 2500W Peak 2x NEMA 5 20 3 prong 120VAC 1x 12VDC Two Pin Outlet Displacement Compression Ratio Horizontal Single Cylinder Engine Type 4 stroke OHC Cooling System Forced air cooled Engine Oil Capacity Type SAE Capacity Run Time 50 Load with full tank 87 octane stabilizer treated unleaded gasoline 1 35 Gallon 10W 30 5 1 2 hr Sound Level at 23 feet 50 load 64 dB Bore x Stroke 52 4mm x 57 8mm Spark Plug Valve Clearance ame OoOO fo7 08mm fo10 0 15mm SSSCS o 15 020mm SOSOS S Engine Speed 5500 RPM The emissions control system f
32. rviced before using Many accidents are caused by poorly maintained equipment Use the correct equipment for the application Do not modify the equipment and do not use the equipment for a purpose for which it is not intended Page 5 Service Precautions 1 Before service maintenance or cleaning 7 Have the equipment serviced by a qualified repair person using only identical replacement parts a Unplug all devices from the generator apa d This will ensure that the safety of the equipment b Turn the engine switch to its OFF position is maintained Do not attempt any service or c Allow the engine to completely cool maintenance procedures not explained in this manual or any procedures that you are uncertain d Then remove the spark plug cap from the spark plug about your ability to perform safely or correctly wn gt m m lt 2 Keep all safety guards in place and in Store equipment out of the reach of children proper working order Safety guards include 9 Follow scheduled engine and muffler air cleaner mechanical guards equipment maintenance and heat shields among other guards 3 Keep all electrical equipment clean and dry Refueling Replace any wiring where the insulation is 1 Do not smoke or allow sparks flames cracked cut abraded or otherwise degraded or other sources of ignition around the Replace terminals that are worn discolored or equipment especially when refuelling corrod
33. ted gasoline has been sitting beyond the fuel stabilizer s recommended time period or if the Engine does not start PREDATOR GENERATORS Page 16 For Generator technical questions please call 1 888 866 5797 ITEM 61169 Troubleshooting Possible Causes Probable Solutions Engine will not start FUEL RELATED Follow all safety precautions whenever diagnosing or servicing the generator or engine ITEM 61169 1 No fuel in tank or fuel valve closed 2 Choke not in START position cold engine Gasoline with more than 10 ethanol used E15 E20 E85 etc Low quality or deteriorated old gasoline Carburetor not primed 6 Dirty fuel passageways Carburetor needle stuck Fuel can be smelled in the air Too much fuel in chamber This can be caused by the carburetor needle sticking 9 Clogged Fuel Filter FUEL RELATED 1 9 Fill fuel tank with fresh 87 octane stabilizer treated unleaded gasoline and open fuel valve Do not use gasoline with more than 10 ethanol E15 E20 E85 etc Move Choke to START position Clean out ethanol rich gasoline from fuel system Replace components damaged by ethanol Use fresh 87 octane stabilizer treated unleaded gasoline only Do not use gasoline with more than 10 ethanol E15 E20 E85 etc Use fresh 87 octane stabilizer treated unleaded gasoline Do not use gasoline with more than 10 ethanol E15 E20 E85 etc
34. ting If any problems are found do not use equipment until fixed properly Checking and Filling Engine Oil NOTICE Your Warranty is VOID if the Engine s crankcase is not properly filled with oil before each use Before each use check the oil level Do not run the Engine with low or no Engine oil Running the Engine with no or low Engine oil WILL permanently damage the Engine 1 Make sure the Engine is stopped and is level 2 Close the Fuel Valve 3 Remove the Access Panel on the side of the Generator 4 Clean the top of the Dipstick and the area around it Remove the Dipstick turning it counterclockwise 5 Check the oil level The oil level should be up to the edge of the hole as shown Q 6 As needed add the appropriate type of oil until the oil level is at the proper level SAE 10W 30 oil is recommended for general use 7 Thread the Dipstick back in clockwise T and replace the Access Panel Checking and Filling Fuel Awarninc TO PREVENT SERIOUS Note Do not use gasoline that has been stored in a INJURY FROM FIRE metal fuel container or a dirty fuel container It can Fill the fuel tank in a well ventilated area cause particles to enter the carburetor affecting away from ignition sources If the Engine Engine performance and or causing damage is hot from use shut the Engine off and 4 If needed fill the Fuel Tank to about 1 inch under wait for it to cool before adding fuel Do not smoke the fill neck of the
35. tions on fuel use contained in the Owner s Manual d Improper or inadequate maintenance of any warranted parts e Repairs performed outside of the authorized warranty service dealers f Alterations by changing adding to or removing parts from the engine 6 Service and Maintenance Component parts which are not scheduled for replacement as required maintenance or are scheduled only for regular inspection to the effect of repair or replace as necessary are warranted for the warranty period Any warranted part which is scheduled for replacement as required maintenance is warranted for the period of time up to the first scheduled replacement point for that part Any replacement part provided it is equivalent in durability and performance may be used in performance of maintenance or repairs The owner is responsible for commissioning a qualified technician mechanic to perform all required maintenance as outlined in the Maintenance section in this manual Warranted Parts 1 Fuel Metering System i Carburetor and its internal parts ii Fuel pump if so equipped iii Cold start enrichment system 2 Air Induction System i Intake pipe manifold ii Air cleaner 3 Ignition System i Spark plug ii Magneto ignition system 4 Catalyst System if so equipped i Exhaust pipe stud ii Muffler iii Catalytic converter if so equipped 5 Miscellaneous Items Used in Above Systems i Vacuum temperature and tim
36. uent purchaser that the engine is free from defects in materials and workmanship that cause the failure of warranted parts for a period of two 2 years after the date of delivery to the first retail purchaser No Charge Repair or Replacement Repair or replacement of any warranted part will be performed at no charge to the owner if the work is performed through a warranty station authorized by HFT For emissions warranty service contact the HFT Customer Service Department at 1 888 866 5797 Consequential Damages Coverage Coverage under this warranty shall also extend to the failure of any engine components caused by the failure of any warranted part while it is still covered under this warranty Coverage Exclusions Warranty claims shall be filed in accordance with the provisions of the HFT warranty policy explained in the box at the top of the previous page HFT shall not be liable for any loss of use of the engine for any alternative usage for any damage to goods loss of time or inconvenience Warranty coverage shall also be excluded for any part which fails malfunctions or is damaged due to failure to follow the maintenance and operating instructions set forth in the Owner s Manual including but not limited to a Use of parts which are not authorized by HFT b Improper installation adjustment or repair of the engine or of any warranted part unless performed by an authorized warranty center c Failure to follow recommenda
37. ulated 12VDC 3 Do not connect any device to the 12VDC Positive terminal that draws more than 8 amps Terminal 12VDC 4 If this 12VDC circuit protection is tripped Negative reduce the load and press Terminal the red Reset Button next to the outlet Reset Button Page 10 For Generator technical questions please call 1 888 866 5797 ITEM 61169 Connecting 120VAC Loads to the Generator Calculate Power Draw Power draw can be calculated by multiplying volts and amps The resulting number is wattage e Never exceed the running wattage for the Generator or any outlet amperage rating e Refer to appliance tool owner s manuals to determine the wattage of electrical load devices e Long power cords and extension cords draw additional power Keep cord length at a minimum Wattage Estimates Wattages listed below are estimates for that type of equipment only Check nameplate wattages on all loads before connecting to Generator This Unit Can Power Any Start up One of the Following Items Watts Watts 600 900 3 8 Drill 400 600 1 4 HP Air Compressor 116 HP Motor E 7 Mini Refrigerator fTable BoxFan 20 SOT Figure A Plug Load In 115 Amp Battery Charger apie Batery Charger ____ 38 Plug the power cord of the 120 volt appliance Hedge Trimmer 50 tool into the 120 volt AC Outlet on the Generator Raio O O 5 Plug in appliances from largest to smallest load Ten 75 Watt
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