Harbor Freight Tools 2485 User's Manual
Contents
1. s Motor Putey 31 7 swseem Modo it o 31 s screw Mexia Sd 1 sie cover 1 Dum Od 1 jwseei 2 Tia eme e a pus e 15 eeano 2 f gt 1 memo 1 Cor Putey ane Sit 1 werd 1 e fewn 3 20 ben sunpot Sd e washer 4 fe m fenm 2 Ni imwnj n mjimiminni n 5in Part Description Gy 24 Toone washer 8 fa s uockng sud fo 5 Locking ae 1 m 5m 1 m mw 31 m me 1 s seson moxie Yt s moor SC s set sere mex 1 s ewe 1 9 ane Seat 1 s sorngrin os 31 Ls 9m 3 sr wer iY 5 mm 1 5 washers 1 4 exem Sit La me 3 x bon wiowo 31 a5 smkowe fo 4 swewweno fo H H PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEM BLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HI2. please call 1 800 444 3353 Page 5 GROUNDING ZNWARNING Improperly connecting the grounding wire can result in the risk of electric shock Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facil ity before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician GROUNDED TOOLS TOOLS WITH THREE PRONG PLUGS 1 Tools marked with Grounding Required have a three wire cord and three prong ground ing plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock See 3 Prong Plug and Outlet 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Outlet 3 Your tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like
3. Power Switch on invites accidents Remove adjusting keys or wrenches before turning the power tool on A wrench or a key that is left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the power tool in unexpected situations Use safety equipment Always wear eye protection Dust mask nonskid safety shoes hard hat or hearing protection must be used for appropriate conditions Always SKU 02485 For technical questions please call 1 800 444 3353 Page 3 wear ANSI approved safety goggles and a dust mask respirator when using or perform ing maintenance on this tool TOOL USE AND CARE Use clamps not included or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control Do not force the tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Do not force the tool and do not use the tool for a purpose for which it is not intended Do not use the power tool if the Power Switch does not turn it on or off Any tool that cannot be controlled with the Power Switch is dangerous and must be replaced Disconnect the Power Cord Plug from the power source before making any ad justments changing accessories or sto
4. to the left turn the Tension Handle 37 to the left until the Belt is cen tered 4 If the Belt rides to the right turn the Tension Handle gradually to the right until the Belt is centered Adjustment of Belt Support The Belt Support 20 is made of heavy gauge steel to support or back the Sanding Belt while sanding It should be adjusted to no more than 1 16 away from the back of the Sanding Belt Caution Do not sand stock that is too small to be safely supported or held Such pieces should be sanded by hand 1 Remove the Table 29 by removing the Screw 9 as shown below 2 Loosen the two Bolts 22 on the Belt Support 20 3 Adjust the Belt Support to no more than 1 16 away from the back of the Sanding Belt 4 Tighten the two Bolts on the Belt Support SKU 02485 For technical questions please call 1 800 444 3353 Page 12 Bolts 22 Table 29 Belt Support 20 Maintenance Keep Sander clean by blowing dust off with compressed air Wear safety glasses and dust mask or respirator while doing this Cover Sander when not in use Periodically apply a light oil to the table to prevent rusting Store in a clean and dry location a ae pe Tq Replace Sanding Belts when they become torn or worn down to the paper SKU 02485 For technical questions please call 1 800 444 3353 Page 13 PARTS LIST Part Description Gy s pwexm e 5 spring washer oe 2 a je oo s srana 1
5. IRI ONSORNS SS NSAIDS SKU 02485 For technical questions please call 1 800 444 3353 Page 16
6. LCENTRAL MACHINERY BELT SANDER 1 X 30 INCHES LfeTe 3 02485 ASSEMBLY AND OPERATION INSTRUCTIONS A 3491 Mission Oaks Blvd Camarillo CA 9301 1 Visit our website at http www harborfreight com TO PREVENT SERIOUS INJURY READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE Copyright 2002 2007 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 Manual Revised 01 07 SPECIFICATIONS Q Belt Size Vac 232266 or le Tilt 11 1 8 L x 9 W x 13 1 2 H Save This Manual You will need this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures parts list and assembly diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Write the product s serial number in the back of the manual near the assembly diagram or write month and year of purchase if product has no number Keep this manual and invoice in a safe and dry place for future reference GENERAL SAFETY RULES WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock fire and or serious injury SAVE THESE INSTRUCTIONS WORK AREA 1 K
7. S OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 02485 For technical questions please call 1 800 444 3353 Page 14 ASSEMBLY DIAGRAM SKU 02485 For technical questions please call 1 800 444 3353 Page 15 WIRING DIAGRAM GROUND TO MOTOR NEUTRAL 110 V IN ON SWITCH OFF BLACK Capacitor 124 uF 5 250 V Capacitor is not Polarity Specific VR Y SZ a CENTRAL MACHINERY LIMITED 90 DAY 1 YEAR WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser for a period of ninety days from date of purchase that the motor engine the belts if so equipped and the blades if so equipped are free of defects in materials and workmanship Harbor Freight Tools also warrants to the original purchaser for a period of one year from date of purchase that all other CS parts and components of the product are free from defects in materials and workmanship This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accide
8. eep your work area clean and well lit Cluttered benches and dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes 3 Keep bystanders children and visitors away while operating a power tool Dis tractions can cause you to lose control Protect others in the work area from debris such as chips and sparks Provide barriers or shields as needed ELECTRICAL SAFETY i Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances Never remove the grounding prong REV 04 05 SKU 02485 For technical questions please call 1 800 444 3353 Page 2 or modify the plug in any way Do not use any adapter plugs Check with a quali fied electrician if you are in doubt as to whether the outlet is properly grounded If the tools should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user Double insulated tools are equipped with a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insulation Bl eliminates the need for the three wire g
9. efore leaving Do not leave tool until it comes to a complete stop Never run the Belt Sander without the spark cover properly installed Take caution as some woods contain preservatives such as copper chromium arsenate CCA which can be toxic When sanding these materials extra care should be taken to avoid inhalation and minimize skin contact WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of Califor nia to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and cement or other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially de signed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq Warning The warnings cautions and instructions discussed in this instruction manual can not cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SKU 02485 For technical questions
10. end of this manual If any parts are missing or broken please call Harbor Freight Tools at the number on the cover of this manual as soon as possible SKU 02485 For technical questions please call 1 800 444 3353 Page 8 ASSEMBLY The Belt Sander requires minor assembly of the Table 29 to the Main Body 23 Refer to the Parts List and Assembly Drawing at the end of this manual Sanding Belt a Tension Handle 37 i Cover Knob 16 il Side Cover 10 Back Pulley 14 1 Remove Cover Knob 16 and take off the Side Cover 10 See illustration above 2 Remove the Screw 9 and Toothed Washer 24 from the end of the Locking Stud 25 3 Place the Table 29 on the Main Body 23 so that the Sanding Belt 5 fits through the Slot in the Table 4 Attach the Table by placing the Handle Assembly on the Table side and securing the entire assembly using Screw 9 5 Replace the Side Cover Sanding Belt 5 Table Slot Frame 23 x Spark Shield 43 Screw 9 Under Table gt a i 7 y 4 Screw 44 J Table 29 oN S Toothed Washer 24 Pli Table Lock Handle Assembly 24 28 Main Body 23 6 Loosen the Screw 44 most of the way as shown above SKU 02485 For technical questions please call 1 800 444 3353 Page 9 Place the Spark Shield 43 on the Belt Sander Unit and secure using the Screw 44 Place the Belt Sander on a secure workbench able to carr
11. etween the Table and the Sanding Belt 5 3 Tighten the Table Adjustment Handle Leveling the Table 1 Using a protractor verify that the Table is 90 to the belt If it is not continue with the following steps 2 If the Table is tilted toward the front of the machine tighten the Set Screw 30 3 If the Table is tilted toward the back of the machine loosen the Set Screw Removing and Installing Sanding Belt Sanding Belt Tension Handle 37 ir um Cover Knob 16 Also use for belt tracking adjustments 1 a Side Cover 10 Back Pulley 14 1 Remove the Cover Knob 16 then remove the Side Cover 10 as shown above 2 Turn the Tension Handle 37 counterclockwise to loosen the Sanding Belt 5 SKU 02485 For technical questions please call 1 800 444 3353 Page 11 3 Remove the Sanding Belt 4 Place the new Sanding Belt on the three pulleys Center the Sanding Belt on the pul leys 5 Tighten the Sanding Belt by turning the Tension Handle clockwise until the Back Pul ley 14 appears centered Belt tracking adjustments are made by slightly turning this knob as needed See above 6 Replace the Side Cover and Cover Knob Adjusting the Sanding Belt Tracking 1 Turn the Belt Sander on 2 Look at the Belt 5 through the back of the Spark Cover 43 If it is riding on the center of the upper Pulley 14 the tracking is correct and no further adjustment is required 3 If the Belt rides
12. nts repairs or alterations outside our facilities or to lack of maintenance We shall in no event be liable for death injuries to persons or property or W for incidental contingent special or consequential damages arising from the use of our product Some states do R amp S not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion Sy may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS Sq OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase XW price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state Fee 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 TY EID CE D WE oaae a e CZAR NCIS ICIS YI ISS ICIS IC IRS SIC
13. ring the tool Such preventive safety mea sures reduce the risk of starting the tool accidentally Always unplug the tool from its electrical outlet before performing any inspection maintenance or cleaning procedures Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with a sharp cutting edge are less likely to bind and are easier to control Do not use a damaged tool Tag damaged tools Do not use until repaired Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool SERVICE Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury When servicing a tool use only identical replacement parts Follow instructions in the Inspection Maintenance And Cleaning section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury SPECIFIC SAFETY RULES Support
14. rounded power cord and grounded power supply system Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the Power Cord Never use the Power Cord to carry the tools or pull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immediately Damaged Power Cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord marked W A or W These extension cords are rated for outdoor use and reduce the risk of electric shock PERSONAL SAFETY Stay alert Watch what you are doing and use common sense when operating a power tool Do not use a power tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Avoid accidental starting Be sure the Power Switch is off before plugging in Carrying power tools with your finger on the Power Switch or plugging in power tools with the
15. those in the following illustration See 3 Prong Plug and Outlet o 3 Prong Plug and Outlet Outlets for 2 Prong Plug DOUBLE INSULATED TOOLS TOOLS WITH TWO PRONG PLUGS T Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code See Outlets for 2 Prong Plug SKU 02485 For technical questions please call 1 800 444 3353 Page 6 2 Double insulated tools may be used in either of the 120 volt outlets shown in the pre ceding illustration See Outlets for 2 Prong Plug EXTENSION CORDS k Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord 2 As the distance from the supply outlet increases you must use a heavier gauge exten sion cord Using extension cords with inadequately sized wire causes a serious drop in voltage resulting in loss of power and possible tool damage See Table A 3 The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Table A 4 When using more than one extension cord to make up the total length make sure each cord contains at least the minimum wire size required See Table A 5 If you are
16. using one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Table A 6 If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use 1 Make sure your extension cord is properly wired and in good electrical condition Al ways replace a damaged extension cord or have it repaired by a qualified electrician before using it 8 Protect your extension cords from sharp objects excessive heat and damp or wet areas RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 OR 240 VOLT NAMEPLATE EXTENSION CORD LENGTH AMPERES at full load 25 Feet 50 Feet 75 Feet 100 Feet 150 Feet 0 2 0 2 18 E E 18 E i6 a 2 J o ooo TABLE A Based on limiting the line voltage drop to five volts at 150 of the rated amperes SKU 02485 For technical questions please call 1 800 444 3353 Page 7 SYMBOLOGY Double Insulated G p Canadian Standards Association UL Underwriters Laboratories Inc Volts Alternating Current No Load Revolutions per Minute RPM Note Performance of this tool may vary depending on variations in local line voltage Exten sion cord usage may also affect tool performance UNPACKING When unpacking check to make sure the following parts are included Refer to the Assembly Drawing and Parts List located at the
17. workpiece with worktable SKU 02485 For technical questions please call 1 800 444 3353 Page 4 10 Th Maintain 1 16 maximum clearance between table and sanding belt or disc Avoid kickback by sanding in accordance with the direction arrows Sanding belt is designed to rotate down towards the table Maintain labels and nameplates on the tool These carry important information If unreadable or missing contact Harbor Freight Tools for a replacement Avoid unintentional starting Make sure you are prepared to begin work before turn ing on the tool Always keep the extension cord away from moving parts on the tool People with pacemakers should consult their physician s before using this product Electromagnetic fields in close proximity to a heart pacemaker could cause interference to or failure of the pacemaker In addition people with pacemakers should adhere to the following Avoid operating power tools alone Don t use a power tool with the power switch locked on e f powered via a power cord be certain that the tool is properly grounded A ground fault interrupt GFCI system is also a good precaution This inexpensive device is a good safety measure because it prevents a sustained electrical shock Properly maintain and inspect all tools before use to avoid electrical shock Never leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet b
18. y the weight of the Belt Sander and stock Attach the vacuum hose if used to the 1 3 4 inch vacuum chute Otherwise attach a vacuum bag not supplied to collect the sanding dust For added safety and reduced vibration it is recommended that the Belt Sander be mounted to the workbench with C clamps or other appropriate devices OPERATION Note The Belt Sander is designed to sand only workpieces made of wood Sanding Plug Sander into wall socket or extension cord containing grounding prong Place your safety glasses and full face shield on Turn on power Switch 19 momentarily to verify that Sander Belt 5 is tracking prop erly If belt tracking needs adjustment turn Belt Sander off and refer to instructions on page 7 If the Sanding Belt 5 is rotating properly with proper tracking the Belt Sander is ready for use Turn on power Switch 19 Begin sanding Caution Do not apply so much pressure on object being sanded to stop rotation of sanding belt Keep fingers away from the sanding belt SKU 02485 For technical questions please call 1 800 444 3353 Page 10 Adjusting Table Angle Sanding Belt 5 Set Screw 30 Switch 19 Table 29 2508s Table Adjustment Locking Handle 26 1 Loosen the Table Adjustment Locking Handle 26 by turning it counterclockwise as shown above 2 Tilt the Table 29 to the desired angle Use a protractor to ensure accuracy There should be no more than 1 16 b
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