Harbor Freight Tools 22 Tooth Carving Disc Product manual
Contents
1. on its side and loosen the hardware securing the safety guard in place 2 Rotate the safety guard until it is at an approximate 45 angle with the grinder body Refer to Figure B Safety Guard Correct Safety Guard Position 3 Tighten the hardware holding the guard in place and ensure it is secure Adjust if necessary before proceeding Incorrect Safety Guard Position Figure B Disc and Chain Assembly The Carving Disc consists of three components a top disc stamped TOP a bottom disc stamped BOTTOM and a saw chain To assemble the components use the following procedure 1 Place the bottom disc with the word BOTTOM facing up on a flat surface 2 Place the saw chain on the bottom disc with rakers facing left as shown in Figure C and arrange chain around the outside edge of the disc making sure chain link tangs fit over disc perimeter Note Chain direction is critical for proper operation If assembled in the wrong direction the saw chain blades will not cut effectively and may burn the wood due to heat buildup 3 Place the top disc with the word TOP facing up onto the saw chain and bottom disc Make sure that the slots in the top disc line up with the slots in the bottom disc and make minor adjustments to the position of the top and bottom discs until the chain is secured between them Figure C Item 61638 For technical questions please call 1 888 866 5797 Page 5 Operation Instr2. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference WARRIOR ITEM 61638 Wood Carving Disc Visit our website at http www harborfreight com REV 14b Email our technical support at productsupport harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 888 866 5797 as soon as possible Copyright 2014 by Harbor Freight Tools All rights reserved i i i No portion of this manual or any artwork contained herein may be reproduced Read this material before using this any shape or form without the express written consent of Harbor Freight Tools product Failure to do so can result in Diagrams within this manual may not be drawn proportionally Due to continuing serious injury SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to A potential personal injury hazards Obey a
3. and balance at all times This enables better control of the power tool in unexpected situations 7 Follow the manufacturer s operating instructions and safety warnings applicable to your angle grinder Kickback and Related Warnings 8 This product is not a toy Do not allow children to play with or near this item 9 Use as intended only 10 Inspect before every use do not use if parts are loose or damaged 11 Stay alert watch what you are doing and use common sense when operating a power tool equipped with this Carving Disc Do not use while tired or under the influence of drugs alcohol or medication 12 Dress properly Do not wear loose clothing or jewelry Keep hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 13 The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Kickback is a sudden reaction to a pinched or snagged rotating wheel backing pad brush or any other accessory Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory s rotation at the point of the binding Fo
4. cessory improper assembly installation or Corners sharp edges or bouncing have a usage may still cause kickback tendency to snag the rotating accessory and cause loss of control or kickback Set up Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this document including all text under subheadings therein before set up or use of this product AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Make sure that the power switch trigger of the power tool is in the off position and unplug the tool from its electrical outlet before performing any procedure in this section Installing the Carving Disc 1 Press in and hold the grinder s spindle 3 Hold Disc firmly so the components don t lock if equipped and use a spanner separate and with the side stamped TOP wrench not included to loosen and facing up place it over the grinder spindle remove the grinder s outer flange nut until seated on the grinder s inner flange 2 Carefully remove center plug holding the Note If components become separated refer three components of the Carving Disc to Disc and Chain Assembly on page 5 assembly together and retain for future use 4 Thread the outer flange nut into place and tighten securely with a spanner wrench Safety Guard Spindle Figure A Page 4 For technical questions please call 1 888 866 5797 Item 61638 Adjusting the Safety Guard 1 Lay the grinder to be used
5. ll safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided AWARNING could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE z Addresses practices not related to personal injury CAUTION Important Safety Information To prevent serious injury amputation and DEATH read and follow all power tool instructions and all instructions included with this item Save all warnings and instructions for future reference Set up Precautions 1 The grinder s safety guard MUST be positioned as described in Adjusting the Safety Guard on page 5 prior to installing and using Carving Disc 2 DO NOT install Carving Disc on any grinder that requires mechanically modifying the safety guard to achieve proper positioning 3 Setup only according to these instructions Improper assembly can create hazards 4 Install only on 4 or 4 1 2 angle grinder equipped with a constant pressure Switch paddle dead man or kill switch with a 5 8 spindle and a maximum speed of 14 000 RPM or less Use Precautions Wear ANSI approved safety goggles and heavy duty work gloves during set up Do not carve wood containing foreign objects Remove all sc
6. odically remove sawdust and wood 3 Turn on the switch or squeeze the shavings from around and under the trigger to start the tool DO NOT grinder s on off switch to prevent buildup of debris and ensure safe switch operation start the tool with the Carving Disc in contact with the workpiece 9 TO PREVENT ACCIDENTS AFTER USE Turn off the tool WARNING Allow the tool to come to a complete stop before setting it down 4 Allow the Carving Disc to come up to full speed before touching the work material 5 Use both hands to operate grinder Unplug the tool Remove the Carving Hold tool at main housing and use Disc from the grinder replace auxiliary handle on top side center plug to hold the Carving Disc 6 Apply the Carving Disc to the assembly together then store the Disc work material allowing the tool indoors out of children s reach to operate at full speed WARNING Cut by pulling the saw back towards you not pushing away from you Page 6 For technical questions please call 1 888 866 5797 Item 61638 Maintenance AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Make sure that the Power Switch Trigger of the power tool is in the off position and unplug the tool from its electrical outlet before performing any procedure in this section For optimum performance periodically sharpen the saw chain a Wear heavy duty work gloves and remove the Carving Disc from the power tool b Replace the cente
7. r example if an abrasive wheel is snagged or pinched by the workpiece the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out The wheel may either jump toward or away from the operator depending on direction of the wheel s movement at the point of pinching Abrasive wheels may also break under these conditions Kickback is the result of power tool misuse and or incorrect operating procedures or Item 61638 For technical questions please call 1 888 866 5797 conditions and can be avoided by taking proper precautions as given below 1 Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces Always use auxiliary handle if provided for maximum control over kickback or torque reaction during start up The operator can control torque reactions or kickback forces if proper precautions are taken 2 Never place your hand near the rotating accessory Accessory may kickback over your hand 3 Do not position your body in the area where power tool will move if kickback occurs Kickback will propel the tool in direction opposite to the wheel s movement at the point of snagging Page 3 Kickback and Related Warnings continued 4 Use special care when working 5 This tool is designed to reduce corners sharp edges etc Avoid the risk of kickback However bouncing and snagging the ac
8. r plug supplied with the accessory to hold the Carving Disc assembly together c Hold the Disc assembly in one hand and sharpen the saw chain blades using a standard 1 8 or 5 32 chainsaw file d Reinstall the Carving Disc or store indoors out of children s reach Item 61638 For technical questions please call 1 888 866 5797 Page 7 WARRIOR 3491 Mission Oaks Blvd PO Box 6009 Camarillo 93011 1 888 866 5797
9. rews nails staples and other obstructions from workpiece before using Carving Disc Make sure that the power switch trigger of the power tool is in the off position and unplug the tool from its electrical outlet before performing any set up procedures 8 Keep set up area clean and well lit 9 Keep bystanders out of the area during set up 10 Do not set up when tired or when under the influence of alcohol drugs or medication 1 4 DANGER Keep hands away from cutting area and the Carving Disc Keep your second hand on auxiliary Page 2 For technical questions please call 1 888 866 5797 handle or motor housing If both hands are holding the grinder they cannot be cut by the Carving Disc Item 61638 2 Never hold piece being cut in your hands or across your leg Secure the workpiece to a stable platform It is important to support the work properly to minimize body exposure Disc binding or loss of control 3 Do not reach underneath the workpiece or remove wood shavings from the cutting area while the Disc is rotating The safety guard cannot protect you from the Carving Disc below the workpiece 4 Operate a power tool equipped with this Carving Disc with both hands only Using equipment with only one hand can easily result in loss of control 5 Do not operate a power tool equipped with this Carving Disc near the face or in a position above the head 6 Do not overreach Keep proper footing
10. uctions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this document including all text under subheadings therein before set up or use of this product Workpiece and Work Area Set Up 1 Designate a work area that is clean 3 Secure loose workpieces using a and well lit The work area must not vise or clamps not included to allow access by children or pets to prevent movement while working prevent distraction and injury 4 There must not be hazardous objects such 2 Route the power cord along a safe as utility lines or foreign objects nearby route to reach the work area without that will present a hazard while working creating a tripping hazard or exposing 5 You must use personal safety equipment the power cord to possible damage including but not limited to ANSI The power cord must reach the work area with enough extra length to allow free movement while working approved safety goggles underneath full face shield hearing protection and heavy duty work gloves Operation AWARNING TO PREVENT SERIOUS INJURY Grip the tool firmly in both hands 1 Follow the manufacturer s operating 7 Do not use excessive pressure or force instructions and safety warnings the Carving Disc into the workpiece If applicable to your angle grinder the tool bogs down use lighter pressure 2 Make sure that the switch trigger is in Allow the tool to do the work the off position then plug in the tool 8 Peri
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