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Harbor Freight Tools 20 gal. Portable Oil Lift Drain Product manual

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Contents

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2. 5 Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference P T TTSB UR G H ITEM 69814 20 Gallon Portable Oil Lift Drain Visit our website at http www harborfreight com Email our technical support at tech harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2012 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures
3. 6 Thread Funnel 1 into Drain Tube 2 until fastened securely 7 Insert Drain Tube with Funnel fastened to other end into Bushing Select the required height and lock Drain Tube in place using Locking Knob 3 SKU 69814 For technical questions please call 1 800 444 3353 Air Supply Setup AWARNING TO PREVENT SERIOUS INJURY FROM EXPLOSION Use only clean dry regulated compressed air to power this tool Do not use oxygen carbon dioxide combustible gases or any other bottled gas as a power source for this tool 1 Incorporate a filter regulator with pressure gauge oiler in line shutoff valve and quick coupler for best service as shown on Figure B on page 6 and Figure C on page 7 An in line shutoff ball valve is an important safety device because it controls the air supply even if the air hose is ruptured The shutoff valve should be a ball valve because it can be closed quickly Note If an automatic oiler system is not used add a few drops of Pneumatic Tool Oil to the airline connection before operation Add a few more drops after each hour of continual use 2 Attach an air hose to the compressor s air outlet Connect the air hose to the air inlet of the tool Other components such as a coupler plug and quick coupler will make operation more efficient but are not required Note Air flow and therefore tool performance can be hindered by undersized air supply components 3 The air hose m
4. Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference Safety Alert Symbol and Signal Words In this manual on the labeling and all other information provided with this product This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury ACAUTION CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE is used to address practices not related to personal injury CAUTION CAUTION without the safety alert symbol is used to address practices not related to personal injury IMPORTANT SAFETY INSTRUCTIONS INSTRUCTIONS PERTAINING TO A RISK OF FIRE OR INJURY TO PERSONS WARNING When using tools basic precautions should always be followed including the following Page 2 For technical questions please call 1 800 444 3353 General a Toreduce the risks of electric shock fire and injury to persons r
5. gaps If cross threaded disassemble and replace damaged parts before use Tighten housing assembly If housing cannot tighten properly internal parts may be misaligned Replace damaged components Clean or replace valve assembly Follow all safety precautions whenever diagnosing or servicing the tool Page 9 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List _ Description ___ _ Qty 13 Hose _______ 1 14 Hoop _______ 1 15 _______ 1 16 RetainingRing 2 17 ___ ___ 2 18 6 FixedWheel 2 19 LockingNut_ 20 SpringWasher ____ 2 Regulator With Gauge Safety Valve Air Inlet Connector
6. Plug wrap three turns of thread sealing tape not included on the Plug thread and secure in place Do not overtighten 2 Keep the outside of the Tank free of oil or grease Use only a mild soap and damp cloth when cleaning Do not use flammable or combustible solvents 3 Before and during each use inspect the Hose 13 for damage 4 After use store in a dry secure area out of reach of children Possible Causes Likely Solutions Decreased output 1 Not enough air pressure and or air flow Blockage of hose Accumulated sludge Incorrect lubrication or not enough lubrication Worn parts Housing heats during use Severe air leakage Slight air leakage is normal especially on older tools Cross threaded housing components Loose housing Damaged valve or housing Dirty worn or damaged valve Disconnect air supply before service A SKU 69814 For technical questions please call 1 800 444 3353 Check for loose connections and make sure that air supply is providing enough air flow CFM at required pressure PSI to the tool s air inlet Do not exceed maximum air pressure Gently blow air from Nozzle into Tube After draining the oil remove Plug and drain out sludge Lubricate using air tool oil according to directions Have qualified technician inspect internal mechanism and replace parts as needed Check for incorrect alignment and uneven
7. THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state PITTSBURGH 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
8. only authorized parts Air Source National pipe thread straight WARNING marking concerning Risk of Eye Injury Wear ANSI approved eye protection a Never connect to an air source that is capable of exceeding 200 psi WARNING marking concerning Risk of Over pressurizing the tool may cause Hearing Loss Wear hearing protection bursting abnormal operation breakage of the tool or serious injury to persons WARNING marking concerning Use only clean dry regulated compressed air at the Risk of Respiratory Injury Wear rated pressure or within the rated pressure range as NIOSH approved dust mask respirator marked on the tool Always verify prior to using the F 8 tool that air source has been adjusted to the rated eae air pressure or within the rated air pressure range b Never use oxygen carbon dioxide combustible gases any bottled gas as an air source Specific Safety Instru ctions for the tool Such gases are capable of explosion and serious injury to persons 1 Use as intended only Do not use for any other liquid 2 Vehicle must be safely supported by a SAVE TH ES proper vehicle lift before service INSTRUCTIONS 3 Use on flat hard level surface only 4 Do not use near open flame or heat sources Do not smoke during use 5 Prior to using the Drain read and understand all warnings safety precautions and instructions as outlined in the vehicle manufacturer s and the support dev
9. operator SAVE THESE INSTRUCTIONS Page 4 For technical questions please call 1 800 444 3353 Functional Description Specifications Capacity 20 Gallons Working Air Pressure 10 PSI Air Inlet 1 4 IN 18 NPT Safety Valve 8 Knob Figure A Components and Controls SKU 69814 Initial Tool Set Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Note This air tool may be shipped with a protective plug covering the air inlet Remove this plug before set up Assembly 1 Assemble the Drain on flat hard level surface 2 Slide one Fixed Wheel 18 onto each end of the axle of the Tank 23 Attach Wheels using Washers 17 and Retaining Rings 16 3 If Casters are not already attached to Tank fasten one Swivel Caster 22 to each plate located on the base of the Drain Slide on Spring Washer 20 Washer 21 and then thread Locking Nut 19 onto Caster stem to secure Swivel Casters in place 4 Insert Handle 10 into slot on upper side of the Tank Fasten in place using Bolts 11 5 Insert Bushing 4 into Nut 5 line up Lock Knob 3 with Ball Valve 6 handle and thread Nut into Ball Valve until secure
10. while it is evacuating oil Note The Oil Lift has a Safety Valve 8 that can help to relieve pressure if the tank is over pressurized 4 Close Regulator 7 by pulling out the knob and rotating counterclockwise Pull Regulator s cap out and slowly turn it in a clockwise direction while observing the Pressure Gauge DO NOT EXCEED 10 PSI 5 Once oil is no longer being discharged from the Nozzle turn off air compressor Disconnect compressor air supply hose from the Air Inlet Note Oil discharge rate will be affected by the ambient temperature and the viscosity of the oil SKU 69814 User Maintenance Instructions ACAUTION TO PREVENT INJURY FROM ACCIDENTAL OPERATION Detach the air supply and safely discharge any residual air pressure in the tool before performing any inspection maintenance or cleaning procedures Procedures not specifically explained in this manual must be performed only by a qualified technician TO PREVENT INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise vibration or leaking air occurs have the problem corrected before further use Troubleshooting Cleaning Maintenance and Lubrication Note These procedures are in addition to the regular checks and maintenance explained as part of the regular operation of the air operated tool 1 Once a year after discharging contents of the Tank remove the Drain Plug 24 to drain accumulated sludge To reattach the
11. 0 104 sped 5 5100 d 130 1 2 51001 m adols i Oog Ajddng 9 For technical questions please call 1 800 444 3353 Page 7 SKU 69814 Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Inspect tool before use looking for damaged loose and missing parts If any problems are found do not use tool until repaired Work Piece and Work Area Set Up 1 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury 2 Route the air hose along a safe route to reach the work area without creating a tripping hazard or exposing the air hose to possible damage The air hose must be long enough to reach the work area with enough extra length to allow free movement while working 3 There must not be hazardous objects such as utility lines or foreign objects nearby that will present a
12. Hande ________ 13 14 15 16 2 17 2 18 2 19 2 20 2 Qty Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Page 10 For technical questions please call 1 800 444 3353 SKU 69814 Assembly Diagram 22 24 SKU 69814 For technical questions please call 1 800 444 3353 Page 11 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING
13. e rate for which the tool is designed b Disconnect the tool from the air source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool unintentionally Turn off and detach the air supply safely discharge any residual air pressure and release the throttle and or turn the switch to its off position before leaving the work area c Store the tool when it is idle out of reach of children and other untrained persons A tool is dangerous in the hands of untrained users SKU 69814 d Check for misalignment binding of moving parts breakage of parts and any other condition Symbols and Specific Safety Instructions that affects the tool s operation If damaged have the tool serviced before using Many accidents re are caused by poorly maintained tools Symbol Definitions There is a risk of bursting if the tool is damaged e Use only accessories that are identified by the Symbol Property or statement manufacturer for the specific tool model Use of PSI Pounds per square inch of pressure an accessory not intended for use with the specific tool model increases the risk of injury to persons Cubic Feet per Minute flow Service Cubic Feet per Minute flow SCFM at standard conditions a Tool service must be performed only by qualified repair personnel National pipe thread tapered b When servicing a tool use only identical replacement parts Use
14. ead all the instructions before using the tool Work Area a Keep the work area clean and well lighted Cluttered benches and dark areas increase the risks of electric shock fire and injury to persons Do not operate the tool in explosive atmospheres such as in the presence of flammable liquids gases or dust The tool is able to create sparks resulting in the ignition of the dust or fumes c Keep bystanders children and visitors away while operating the tool Distractions are able to result in the loss of control of the tool Personal Safety a Stay alert Watch what you are doing and use common sense when operating the tool Do not use the tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating the tool increases the risk of injury to persons b Dress properly Do not wear loose clothing or jewelry Contain long hair Keep hair clothing and gloves away from moving parts Loose clothes jewelry or long hair increases the risk of injury to persons as a result of being caught in moving parts Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the tool in unexpected situations d Always wear eye protection Wear ANSI approved safety goggles Tool Use and Care Do not force the tool Use the correct tool for the application The correct tool will do the job better and safer at th
15. hazard while working General Operating Instructions Filling Tank With Oil 1 Open the Ball Valve 6 by turning Valve s handle to a vertical position 2 Loosen Lock Knob 3 and slide Funnel 1 downward to lowest position 3 Move the Drain under the raised vehicle and position the Funnel 1 directly below the oil drain plug 4 Raise the Funnel 1 until the Funnel is approximately 4 below the oil drain plug Then tighten Lock Knob 3 to hold the Funnel in place 5 Remove oil pan plug to drain the oil Note Do not fill the Tank beyond its 20 gallon capacity The Discharge Hose 13 is clear so the oil in the tube will indicate the reservoir fill level When oil level reaches the Hoop 14 drain the oil 6 Before transporting the Oil Lift open the Lock Knob 3 and lower the Drain Tube all the way Then lock Drain Tube in place by turning the Lock Knob 7 Use the Handle 10 when moving the Oil Lift from one location to another Only transport Oil Lift along flat hard level surfaces Page 8 For technical questions please call 1 800 444 3353 Pumping Oil From Tank 1 Raise Drain Tube to above Ball Valve Rotate Ball Valve to horizontal position 2 Place Nozzle 12 securely in a used oil collection receptacle 3 Connect the compressor s air supply hose to the Air Inlet 9 Turn on the air compressor making sure it is set between 7 10 PSI WARNING Do not leave Oil Lift unattended
16. ice s instruction manuals 6 Do not use the Drain with the vehicle s engine running 7 Keep bystanders away during use 8 Avoid burns Allow the engine oil to completely cool before draining the oil into the Drain 9 Donot leave unattended when operating or evacuating oil 10 Remove the Drain before lowering the vehicle 11 Recycle used oil according to regulations SKU 69814 For technical questions please call 1 800 444 3353 Page 3 12 Install an in line shutoff valve to allow immediate control over the air supply in an emergency even if a hose is ruptured 13 Do not exceed the product s working pressure of 10 PSI 14 Wear heavy duty work gloves during use 15 If used oil does not evacuate the Tank 23 upon pressurization close the Ball Valve 6 fully with the handle in the horizontal position If this does not correct the problem remove the unit from service immediately and contact a qualified service technician for repair 16 WARNING The brass components of this product contain lead a chemical known to the State of California to cause birth defects or other reproductive harm California Health amp Safety code 25249 5 et seq 17 The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the
17. ust be long enough to reach the work area with enough extra length to allow free movement while working 4 Close the in line shutoff valve between the compressor and the tool 5 the air compressor according to the manufacturer s directions and allow it to build up pressure until it cycles off 6 Adjust the air compressor s output regulator so that the air output is enough to properly power the tool but the output will not exceed the tool s maximum air pressure at any time Adjust the pressure gradually while checking the air output gauge to set the right pressure range 7 Inspect the air connections for leaks Repair any leaks found 8 If the tool will not be used at this time turn off and detach the air supply Note Residual air pressure should not be present after the tool is disconnected from the air supply However itis a good safety measure to attempt to discharge the tool in a safe fashion after disconnecting to ensure that the tool is disconnected and unpowered Page 5 100 12 uly 104 Buysnipy H 9 5 1 2 pue 3 00 J04 7 _____________________

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