Harbor Freight Tools 2 ton Manual Chain Hoist Product manual
Contents
1. lt HaulMaster WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol Itis used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARN N G Indicates a hazardous situation which if not avoided could result in death or serious injury ACAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury CAUTION Addresses practices not related to personal injury Page 2 For technical questions please call 1 800 444 3353 Item 60719 IMPORTANT SAFETY INFORMATION AWARNING TO PREVENT SERIOUS INJURY AND DEATH Basic Safety Information 1 Do not lift more than rated load Be aware of 6 dynamic loading Sudden load movement may briefly create excess load causing product failure 7 2 Do not operate when load is not centered underneath 3 Do not operate hoist with twisted kinked or damaged chain 8 Inspect chain carefully before every use 4 Do not operate a damaged or malfunctioning hoist Inspect hoist carefully and test operation before every use 5 Do not lift people or lift loads over people Falling loads can injure or kill people SAFETY Do not operate hoist with anything other than manual power by hand Do not remove or cover warning labels and2. the load Do not apply the load to the point of the Suspension Hook shown in Figure A on the right HaulNiaster Item 60719 For technical questions please call 1 800 444 3353 Page 5 e m S e zZ Operation Instructions A AWARNING Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product TO PREVENT SERIOUS INJURY Operation of a vertical Hoist involves more than pulling the hand chain The use of vertical Hoists is subject to certain hazards that cannot be met by mechanical means but only by the exercise of intelligence care common sense and experience in anticipating the motions that will occur as a result of operating the controls Before Operating Hoist 1 Familiarize yourself with all operating controls of the Hoist and with the operation s to be performed Instructions include the warnings on the hoist and the safety and operating instructions portion of this manual 2 AMWARNING TO PREVENT SERIOUS INJURY FROM HOIST FAILURE Do not use damaged equipment If adjustments or repairs are necessary or any defects are known have the problem corrected by a qualified technician before further use 3 Do not operate a Hoist with an out of order sign 4 Only a qualified technician should perform maintenance to the Hoist Operating Controls Supporting Structure Hook La
3. chains are not twisted around each other 6 Do not operate the hoist unless chain is seated properly on the drum pulleys or sprockets 7 Do not operate the hoist unless the hoist unit is centered over the load 8 Do not pick up a load in excess of the rated load appearing on the hoist or load block except during properly authorized tests Do not use a hoist overload limiting device to measure the maximum load to be lifted Figure D Correct and incorrect Load Hook attachment 9 Give specific attention to load balancing and hitching or slinging to prevent load slipping Moving the Load 1 Do not engage in any activity which will divert the 6 Each time a load approaching rated capacity is operator s attention while operating the Hoist handled check hoist brake action by lifting the load just clear of supports and continuing only after 2 Respond to signals from a designated person only verifying that the brake system is operating properly However always obey a stop signal no matter who gives it 7 WARNING Do not carry any load over any person 3 Do not lift or lower a load with the hoist until the operator and all other personnel are clear of the load 8 WARNING Do not carry personnel on the hook or the load z e lt x a m A 4 Make sure the load and hoist will clear all obstacles before moving or rotating the load 9 Avoid swinging the load or load hook when traveling the hoist 5 Do n
4. defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific leg
5. ER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List Part Description _ Part 15 32 Roller y 5 Drive Shaft 6 Gear 7 Pinion Shaft 8 DiskGear 9 Hand Chain Wheel ___ 10 Brake Seat _ __ _ 11 Friction Disk 12 RollerGear 13 Bearing Race 14 RatchetDisk 28 3 Load Chain Wheel Hand Chain Wheel Cover 32 5 T 10 11 12 13 14 Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Hauliviaster Page 10 For technical questions please call 1 800 444 3353 Item 60719 Assembly Diagram 9 14 11 10 13 20 17 16 26 27 28 31 NOILOAdSNI 32 7 8 33 Page 11 For technical questions please call 1 800 444 3353 Item 60719 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from
6. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference HaulMaster When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible Copyright 2012 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents SAEY aonana a aAA 3 MSPECUOM eisene ennan nenia 8 Specifications 0 0 eeeceeeeeeeeeeeeeeeeeeeetaees 4 Parts List and Diagram c ceeeeeeees 10 IMS tA AMON an 5 Wanay enen Eaa 12 Operationen nnana EEn aadi 6 wn gt TI m
7. al rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
8. ections are needed for hoists that are used heavily Raise test loads only to the minimum extent needed and stay well clear of load at all times during testing Use as intended only Do not use to handle molten material Do not use for aircraft purposes Do not use to link towed vehicles Keep hands clear of moving parts A SAVE THESE INSTRUCTIONS Item 60719 For technical questions please call 1 800 444 3353 Page 3 Specifications Rated Capacity 4 000 Ib Suspension Hook Opening 1 1 8 Suspension Hook Depth Load Hook Opening 1 1 8 Z 4 gt gt gt 5 O Z HaulMaster Page 4 For technical questions please call 1 800 444 3353 Item 60719 Installation Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to Parts List and Diagram on page 10 1 The Supporting Structure the Hoist is mounted to must be designed to withstand the loads and forces imposed by the Hoist for the rated load Figure A Correct and incorrect Z e lt x l 4 m Suspension Hook attachment 2 2 Properly seat the Suspension Hook on the Supporting Structure at its intended load bearing point shown in Figure A on the left 3 Do not allow the Hook Hitch to support any part of
9. g directions and observe the operation of the chain and sprockets The chain should feed smoothly into and away from the sprockets b If the chain binds jumps or is noisy first see that it is clean and properly lubricated If the trouble persists inspect the chain and 2 Frequent Braking System Inspection mating parts for wear distortion or other damage a The braking system must automatically c Examine visually for gouges nicks stop and hold up to the rated load weld spatter corrosion and distorted links if the hand chain is released Slacken the chain and move the adjacent links to 6 Frequent Hook inspection one side to inspect for wear at the contact points Check hooks for the following problems If wear is observed or if stretching is suspected the chain should be measured as follows a distortion such as bending twisting or increased throat opening 1 Select an unworn unstretched length of the chain e g at the slack end Wear 2 Suspend the chain vertically under tension and using a caliper type gauge carefully measure the outside length of any convenient number of links approximately 12 to 24 overall cracks nicks or gouges latch engagement if equipped damaged or malfunctioning latch if equipped 3 Carefully measure the same number of links in the used sections and calculate the percentage increase in length m Oo 2 0 g hook attachment and securing means 4 If t
10. he used chain is 2 5 longer than the unused chain replace the chain 5 Check load chain reeving AAWARNING TO PREVENT SERIOUS INJURY FROM HOIST FAILURE Do not use damaged equipment If any defect or damage is noted have the problem corrected before further use Page 8 For technical questions please call 1 800 444 3353 Item 60719 Periodic Thorough Inspection A qualified technician should perform the procedures in this section AT LEAST YEARLY Inspection is needed more often for heavily used hoists Remove or open access covers to allow inspection of components 1 First follow all Frequent Inspection procedures Additionally 2 Check fasteners for evidence of loosening 3 Check load blocks suspension housings hand chain wheels chain attachments clevises yokes suspension bolts shafts gears bearings pins rollers and locking and clamping devices for evidence of wear corrosion cracks and distortion 4 Check hook retaining nuts or collars and pins welds or rivets used to secure the retaining members for evidence of damage 5 Check load sprockets idler sprockets drums and pulleys for evidence of damage and wear 6 Check the brake mechanism for evidence of worn glazed or oil contaminated friction disks worn pawls cams or ratchets and corroded stretched or broken pawl springs 7 Check supporting structure or trolley if used for evidence of damage 8 Check warning label for legib
11. ility and replacement 9 Check end connections of load chains for evidence of wear corrosion cracks damage and distortion 10 Check the hoist and hoist mounting for evidence of missing parts AAWARNING TO PREVENT SERIOUS INJURY FROM HOIST FAILURE Do not use damaged equipment If any defect or damage is noted have the problem corrected before further use Storage Inspection 1 A Hoist that has been idle for a period of a month or more but less than a year must be inspected before being placed in service according to the Frequent Inspection requirements Maintenance 1 Quarterly every 3 months clean off load chain then lubricate load chain links with lithium grease Apply grease to inner surfaces of load chain where the links rub against each other 2 Repair or replacement of hoist components must be performed only by a qualified technician using only identical replacement parts with the same rating 3 Operating mechanisms and brakes may require adjustment 4 Note the following regarding specific components Replace damaged or worn hooks and chains Do not repair them by welding or reshaping a Replace or repair all critical parts that are cracked broken bent excessively worn or missing b Replace missing or illegible warning labels Testing 1 Before use test repaired hoists and hoists that have not been used for a year or more 2 Check all functions of the hoist including lifting and lowe
12. or tags These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Installation Specific Safety Information 1 The Supporting Structure the Hoist is mounted 3 to must be designed to withstand the loads and forces imposed by the Hoist for the rated load 2 Install in location that allows the operator 4 to move and stay clear of the load Where the slack chain hanging from the Hoist may create a hazard use an appropriate chain container not provided to contain the excess chain Inspect the Hoist as explained in Frequent Inspection on page 8 after installation but before use Inspection Testing and Maintenance Specific Safety Information 1 Perform a Frequent Inspection 3 at least monthly see page 8 2 Perform a Periodic Thorough Inspection 4 at least yearly see page 9 Operation Specific Safety Information 1 Wear ANSI approved safety goggles 3 ANS l approved hard hat and steel toed work boots during setup and use 2 This product is not a toy Do not allow children to play with or near this item 4 More frequent insp
13. ot lift a load more than a few inches until it is well balanced in the sling or lifting device 10 On trolley mounted hoists avoid contact between trolleys and between trolleys and stops Parking the Load 1 Do not leave a suspended Load unattended 2 Position the load block above head level for unless specific precautions have been storage when the hoist is not in use instituted and are in place 3 Exercise care when removing a sling from under a landed and blocked Load Item 60719 For technical questions please call 1 800 444 3353 Page 7 zZ U m O e zZ Inspection Testing and Maintenance A AWARNING TO PREVENT SERIOUS INJURY Procedures not specifically explained in this manual must be performed only by a qualified technician Remove any load before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Frequent Inspection Perform the procedures in this section BEFORE INITIAL USE and AT LEAST MONTHLY Inspection is needed more often for heavily used hoists 1 Check operating mechanisms for proper operation proper adjustment and unusual sounds such as but not limited to binding noise of the chain and bearing squeal Frequent Hoist Load Chain Inspection a Test the hoist under load in lifting and lowerin
14. ring with the hoist unloaded first This hoist may require a small load or pull on the load hook to test lowering extending Item 60719 For technical questions please call 1 800 444 3353 2 A Hoist that is used in infrequent service which has been idle for a period of a year or more must be inspected according to the Periodic Inspection requirements and then tested according to the procedure in the Testing section below before being used 5 Do not repair load sustaining members by welding Replace them as needed 6 Lubricate all moving parts regularly using grease 7 After maintenance work is completed and before restoring the hoist to normal operation a reinstall guards b reactivate safety devices c remove replaced parts and loose material d remove maintenance equipment 3 After testing in the unloaded state attach a 100 Ib load and retest to check proper load control and to check brake operation Page 9 Z Q O Lu A zZ U m O e zZ Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTUR
15. tch Suspension Hook Load Block Load Hand Chain Chain Pull down this side to raise load Load Hook Figure B To Raise the Load Page 6 For technical questions 5 Do not use the chain as a ground for welding Do not touch a welding electrode to the chain 6 Only operate with hand power with no more than one operator per hand chain 7 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury There must not be objects such as utility lines nearby that will present a hazard while working 9 Inspect the hoist as explained in Frequent Inspection on page 8 after installation but before use Hand Chain Pull down this side to lower load Figure C To Lower the Load please call 1 800 444 3353 Item 60719 Applying the Load 1 Do not wrap the hoist chain around the load 3 Properly seat the sling or other device in the saddle of the Load Hook shown in Figure D 2 Attach the load to the load hook securely by on the left Do not allow the hook hitch properly rated suitable means such as chains to support any part of the Load shackles hooks lifting slings etc Load must be attached to prevent accidental disconnection 4 Donot apply the load to the point of the hook shown in Figure D on the right side diagram 5 Before moving the load make sure chains are not kinked or twisted or that multiple part
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