Harbor Freight Tools 2 ton Capacity Foldable Shop Crane Product manual
Contents
1. 8 Specifications 4 Parts Lists and Diagrams 10 vj 4 AL ii 12 OPEL aaa saplad f o gt TI m lt This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE CAUTION Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION General Safety Warnings AWARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in serious injury Save all warnings and instructions for future reference 1 Study understand and follow all instructions 7 Do not make any alterations or modifications to before operating this device Engine Crane Do not adjust safety valve 2 Do not exceed 2 ton rated capacity 8 Properly extend leg extensions and secure for the Engine Crane boom in proper setting before use 3 Use only on hard level surfaces 9 Follow capacities marked on boom capacity decreases as boom lengthe2. BUOIDNIOS eDJeo ej op opefoj e eseDuojuey N o eB jap ojuerureuoroungj Jew un je opepino S3AYM SANOISAT UVLIAa vava Y seuu l qoid p uol nios xs 9 eulbed 4648 999 999 e euie seoiu29 sejunBaud iezile 1 e s p IS SEpEZLO nE ou seuosJed seJjo ep soulu SO eSe2J69 e op e49 e ep olisod p t p uode Je eynb 0jeD f ojejduuoo 104 efeg e SOUE 5 EDE Z A eun VLG69 o nonav ooueoj e jap eJenj oinS s ooes JeBn un ue sou uu je o linepipiu 93I92e o iquieS j o5 n olduu oued un uoo nb s 6 eulbed ej eBung e eyed souorioonujsul eyeoe ep ojsodep uode f 1E9009 eA 9nA sej eBis opueuoiouny ou euJejsis sulle o esed efiuew ej eequioq o29Jed ojeb f IS OJJeSN sojue openoope ejnajea e eDJeosep olillulo je P 0jueiuleuoriounj ns JeuiuJo9jop eJed ojeb o o9jueuuepiuojop q nid osn epeo s uy Z eBJeo eJed oroiuuo jap JeueuJ e QOUSIWOD 9jooe o nb ejseu opinjour OU pepi eo ep ooi neJpiu 34392 uoo ese2J69 e ojo duioo Jod eue jeoeA uoioisod ue ejueuireAenu oef j aNbojoy 2 So e90 seuoioe n 98J sej uoo ejduino o jeuoesep e eseoJeo e ojej duuoo Jod Ol lA ooi
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6. EM HOU NEAS LLId lt x 2 O w ojueiueuoroun J TT L M EDHEIES 40000 uoroeye su IZ qusul seujeJBeip sezaid 5615 souoieoyioedsy a et ojueluuojuelA pepun6 s opiue u04 Sepin oui U S ou ODIUD9 OJUSILUIUS UeW e A efejuouJ eyed seueseoeu SE enb jq sod s3 ojueuunoop s ue ojuosep p lu uueJ BBii Juejip B IVANY emm JAHJSNOOS epend je oyonpoud e senunuoo seJofeu sej e opiqeq seuoioJodoud se opuepien6 S9AEJD S9UOISS9 JI4jnS Elipod oJ 195eu ou e sopefnqip opis ueAey ou jenuew ejse ue sopinjoul seujeJ8eip so enb ejqisod s3 JESsn op SIOOL 1u618J ep o uSs ojuerumnuesuoo uis seoyejb seuoroeJisn sns sojue ei19jeui 9juainBis o eo opue njour Jenuew ejse ep sopiuejuoo SO ep uoioonpoudai ep ody s mbien opiqiuoud Ep no sou2eiJep so SOPOL gSIOOL 1uBie14 40d ZLOZ gyu6uAdoo lq sod ees ouJoo 1 Ue 76 8 999 999 Je euue Nala JQJAQVY e 0J es O eye ezeid eunBie Is souep opujns eAey ou A o yoequl nb ep s inB se j y 2 1 021u29 ODIAS 5 02140110 094102 un 1 E IS9D9U O IS ulo2 3uBieJJloqueu MMW d31u q A OH
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8. Bolt Washer and rating Use the Bolt Washer and Nut to attach the Nut to attach the top of the Jack to the Boom Hook and Chain to the end of the Boom Extension s Figure H Assembled Engine Crane Page 6 For technical questions please call 1 888 866 5797 Item 69514 Operating Instructions Read ENTIRE IMPORTANT SAFETY INFORMATION section at beginning of this manual including all text under subheadings therein before set up or use of this product Note Once Assembly is complete tighten ALL Bolts before initial operation Lifting and Lowering 5 Toraise the Boom turn the Jack s release valve fully clockwise right Insert the Handle into the Jack and pump up and down repeatedly until the item has been lifted to the desired height WARNING Fully tighten the release valve or else the Jack may lower or may not be able to reach the full height WARNING DO NOT MOVE THE CRANE WHEN UNDER LOAD The Casters are not designed to be rolled when the Crane is lifting heavy objects 3 4 Ton Load 6 Tolower the Crane SLOWLY turn the Jack s release valve counterclockwise left Figure Folding the Frame 1 Locate the hole on the Boom with a weight limit WARNING Do not fold crane while loaded higher than the weight you will be lifting For example Locate the 1 TON hole on the Boom 1 Lower Crane all the way for a load that is under one Ton See Figure 9 2 Remove R Pins from the front Lock Pins Remove the fro
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10. close the Release Valve Manually lift the Chain Hook several inches Open the release valve and force the Chain Hook down as quickly as possible Jack may be low on oil Check the oil level and refill if needed Jack may require bleeding see instructions on page 9 Unit may have too much hydraulic oil inside check fluid level and adjust if needed PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Item 69514 For technical questions please call 1 888 866 5797 Page 9 LLI Q lt lt lt n 4 lt mr m lt gt lt m Parts Lists and Diagrams Crane Parts List and Diagram Part Description Qty 1 5 HexNutMi2 00011 6 BoomExtensin 00
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12. in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal right
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14. 11 7 jBom 0808080 111 8 Bolt M14x100 12 9 Flat Washer 214 13 10 HexNutMi4 013 161213 17 18 Part Description Qty 12 Hat VVasher 2161580016 13 HexNutM16 f6 Description Lock Pin 3 Swivel Caster Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Page 10 For technical questions please call 1 888 866 5797 Item 69514 Jack Parts List and Diagram Part Description Qty Part Description Part Description Qty Pump Core Snap Ring O Ring Washer Base Bolt M5x12 Trapezoid Ring Bowl Ring O Ring Piston Washer Note When re ordering parts from this list Steel Ball 04 use the part number with the A suffix fr 10 12 1 8 L m 27 26 28 9 Q5 N24 N17 18 Record Products Serial Number Here Note f product has no serial number record month and year of purchase instead Note Some parts are listed and shovn for illustration purposes only and are not available individually as replacement parts Item 69514 For technical questions please call 1 688 666 5797 Page 11 LLI Q Z lt lt LLI 4 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects
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16. 866 5797 Item 69514 Figure A 1 Slide the Legs into the front of the Base and Lock Legs in place using the Lock Pins To insert the Lock Pins lift up on front of Base until holes line up After all four Lock Pins are inserted insert one R Pin through small hole at end of each Lock Pin until it snaps into place Note Make sure Lock Pins are secure before proceeding Figure B 2 Use the Bolts Washers and Nuts to secure the bottom of the Post to the Base Item 69514 Washer Post NZ Support p Support r Leg Leg Bolt 16 The bends of the Supports face out at the top and in at the bottom as shovvn above Figure C 3 Use two Bolts VVashers and Nuts to fasten the lower ends of the Supports to the inside of the Frame then use one Bolt VVasher and Nut to fasten the top ends of the Supports and the Handle to the Post f Support Not shovvn Post Figure D Note Slide the Handle betvveen the Supports and Post align all holes then secure in place Bolt 16 Figure E 4 Use the Bolt Washer and Nut to attach the Boom to the top of the Post For technical questions please call 1 888 866 5797 Page 5 Bolt 11 Boom Extension Nut 6 Figure G Figure F 6 Slide the Boom Extension into the Boom and use the 5 Use a Bolt Washer and Nut to attach lower end of Bolt Washer and Nut to secure at the desired load the Jack to the Post and another
17. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference PITTSBURGH EZ Heavy Duty PUL LA a r 2 Pr e C WTO U 0T Visit our website at http www harborfreight com Email our technical support at productsupport harborfreight com ITEM 69514 REV 14c When unpacking make sure that the product is intact and undamaged If any parts are missing or broken A WARNING please call 1 888 866 5797 as soon as possible Copyright 2012 by Harbor Freight Tools9 All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents 211107 l R 2 Maintenance
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20. jse sol uoo ejdun O eD op 18 pepioedeo s uolopouo dszi 50 012 211129452 lA z O lt x LL Z O O o m Q C A gt Y 1969 1648 999 999 Je euiej seS1u5 sejunBoeJud Jezi E9J e amp osop IS SANOIDONYLSNI SVLS3 3AN3SNOO W SOH AO Ld eqep Jope4edo j enb ouis ojonpoid 91so e esJeJDojui uepend ou nb 5 uos eiouepnud e unuioo opnu s o nb 1 pu u oqep ouensn 3 noo uepend nb s lqisod seuoioenjis seuoioipuoo sej sepo qno u p nd ou jenuewW s ue uequosep es enb s uoroon nsul e seuoioneoaJd seiouajoa pe se VHSO lEuoroednoo pnies ep uoioeJsiurulpy ep sojsinboJ SO UOD Jijduino ueqep sej eujsnpul sosn so Jejue e e eA enb o lqo jap ejueouqej jap seuoroonujsul ep enueuu e ee ouezin ep sejuv 026 4 un Jejiorjos eJed s oo 1uDiaJ uoo 0ojoe1uoo ue eseDuod s lqib li uos o ueyel IS ejueyioduJi 1 u u n SE1S4 S9JO OUJ eJed enib e seoejd sejanbija sej eAJesuo Se qeoi de senueseb se Jepi eAul opend seuoise ep O S Li Jeoo oJd Spend ojualiuliuogjueul ep seuoioonujsur sej JinDes OU o sepezluoine ou sez ld ep osn 3 Jenuew s ep ezaeiduul A ojuarulluS ueuJ UOIo99dSu 4010095 seuoroonjlsui sej pis be 0c 6l SL 4l SoAeJD s geuosi d s uols epend
21. ns 4 Before moving lower the load to the lowest possible point 10 Wear ANSI approved safety goggles and heavy duty work gloves during use 5 Use only sling or chains with a rated capacity greater than the weight of the load being lifted 11 Verify replacement jack has same rating mounting points and maximum length 6 Do not allow load to swing or drop violently while lowering or moving 12 Do not use for aircraft purposes Page 2 For technical questions please call 1 888 866 5797 Item 69514 13 14 15 16 17 Item 69514 Inspect before every use do not use if parts loose or damaged Keep your work area clean and well lit Cluttered work areas invite accidents Keep bystanders children and visitors away while operating Engine Crane Distractions can cause you to lose control Stay alert Watch what you are doing and use common sense when operating a jack Do not use a jack while tired or under the influence of drugs alcohol or medication A moment of inattention while operating jacks may result in serious personal injury Follow instructions in the Inspection Maintenance And Cleaning section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of injury and may void any applicable warranty 18 19 20 21 For technical questions please call 1 888 866 5797 Maintain labels and nameplates on the Engine Crane The
22. nt Lock Pins Leave rear Lock Pins in 3 Raise Leg until it rests against Handle 4 Insert a front Lock Pin into the middle hole of the Base for each Leg and reinsert R Pins Bleeding Instructions IMPORTANT Before first use check for proper lt 4 x LLI n O Figure J hydraulic oil level and thoroughly test the equipment If it does not work properly bleed 2 Adjust the Boom Extension excess air from its hydraulic system as follows so the hole furthest from the hook end aligns with the chosen hole on the 1 Open Release Valve and lower Jack completely Boom Secure into place by inserting the Bolt through all aligned holes and tightening in place 2 Remove Oil Plug and fill with hydraulic with the Washer and Nut See Figure 10 above oil sold separately to full level WARNING Do not stand under an object that is 3 Apply downward pressure to the Boom and being lifted by the Engine Crane Be aware of the Pump the Jack Handle quickly several times possibility of a load slipping off the Hook and Chain An item that falls from the Crane can cause serious injury 4 Check the Oil Fill Hole and if necessary top off the Oil Fill Hole with hydraulic oil 3 Move the Crane so that the Hook and Chain is directly above the item to be lifted 5 Replace the Oil Plug and close the Release Valve 6 Test the equipment several times for proper operation before attempting to lift a load If after bleeding
23. ompletely and dispose of the old hydraulic oil in accordance with local regulations c With the Jack upright completely fill the Housing with a high quality hydraulic oil not included until the oil just begins to run out of the Oil Fill Hole d Open the valve Release Screw and pump the Handle to bleed air from the system e Reinstall the Oil Filler Plug Wipe dry with a clean cloth Then store the Jack in a safe dry location out of reach of children and other non authorized people Item 69514 Troubleshooting AWARNING TO PREVENT SERIOUS INJURY Use caution when troubleshooting malfunctioning jack Stay clear of supported load Completely resolve all problems before use If solutions presented in Troubleshooting guide do not solve the problem have a qualified technician inspect and repair jack before use After jack is repaired Test it carefully without a load by raising and lowering it fully checking for proper operation BEFORE RETURNING JACK TO OPERATION DO NOT USE A DAMAGED OR MALFUNCTIONING JACK POSSIBLE SYMPTOMS Chain Handle Oil PROBABLE SOLUTION Jack will and or moves Make certain that the Jack not lift at Hook up when on is not supporting a load will not Jack is while attempting a solution lift all Check that Release Valve is closed fully Bleed air from the system Valves may be blocked and may not close fully To flush the valves Lower the Chain Hook and securely
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25. oui ep ozeJq uoisuejxe e ejsn y Z g eunbi4 6 ej nsuo2 epe eouo soueui uesed anb se e esed NOL L OI2IJLIO l OZeIG o uo 821 e207 ojduiefo 10d Jezi p s p nb e6Jeo e je osed y wuj un enb ozeJq JAP 0121 1 Je XllEO07 y eunbi4 7 y eBueo osu s p uoloPA lq Z A eJeuirud od ej1euod s ue soui d SO SOGOL sn e efejquiesue opezijeui 2 eun TEJON So nynqns soj ep oleq p so x soj sopo opu ni oul Jenuew ap ozu lulo e e nnu nou es anb qvamnoas 3805 ALNVLYOdII NOIOVINYOSNI NOIOO3S V1 3a GVGrivLOL el eej ojonpoud s Jesn o sele sul sejuy Y uol p do ej esed s uoloon sul 9 eulbed 1648 999 999 Je euiej seS1uo se junDB id Jezi E9J E S D IS epe quiesuea sajojow esed enig f eunbi4 OZeJq p uoisuaxe e ep ow 17x e euoepeo e ououeD j Jeje ns esed eoJenj e ejepueue e OuJed e N opeesep eeo ep oeoipuli e ue Jefi eyed eojenj ej ejepueuJe ej oused e eoinn 0280 oJjuepe ozeJq uoisu x e 8 0 9 2 owed OZeJq uoisug x3 eunBiJ e epueJy OZeJq je ojeb jap 1ouedns eyed e Jejefns eJed eoJenj e140 ejapuese e410 ouJed oJjo ejsod e ojef jap 1ou9Jul ouu 1 x o Jejefns esed eo2J
26. s and you may also have other rights which vary from state to state PITTSBURGH EEE 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797 L6LS 998 888 L LLO 6 VO olllaetueO 6009 Xog Od PAI8 SYEO UOISSIIN LEVE EM FIS el 1g5S L LId4 Sopejse eJjue UEL EA enb souoeJep solo v epend ueiquue soouyioedse s eB souoeJep e enueueD ejs3 Ojonpoud onua ep SO SOD SO ep esJeoeu ejeqep p sn enueJjeD esanu eoueo jap onu p ueJjuenoue es ou enb seiouejsunojJi ep ope ns i ni oj99jep q enb o ojosjep unDuiu six ou enb souieuiuuosjop IS ejueno eJyjsenu Jod sopeJedaiJ sojonpoud soj ep OLAU ep sojsebD so ozejduieeJ un ej1jeuoioJodoud ojueuigepidea ie soujepod ou is eJdujoo ep 1 f 10d e do souu pod uo 5 5 euisenu e Ojonpoud e souJeJinjsns o 50 oj99Jep B HHM A uoiooedsul eJjsenu IS ns ep uoioeoi dxe eun eJduJoo euo99J e ep ejueqoJduuoo seujepe yua eJeqep omne e uoo ojunf sopeBDedeud oyodsueJ ep sojseb sol uoo ezaid o ojonpoud souuniueJ ejeqoep enueJeb soloijeueq sol Eled NOIOVRO3QV A AVAINEVIONSANOD 50 SVILNVNVO SV 1SVGIQ TONI SV IOITdIWI O SVSdHdX3 SVILNVHVO SVINAC SV1 SVGOL 31NalNVSasldX3 SANLILSNS VILNVYVS WLS peisn e ejqeorde ees ou uoisnjoxe uoioejiuul JoJ9jue e en
27. se carry important information If unreadable or missing contact Harbor Freight Tools for a replacement Before use read manufacturer s instruction manual for the object you will lift Industrial applications must follow OSHA requirements The warnings precautions and instructions discussed in this manual cannot cover all possible conditions and situations that may occur The operator must understand that common sense and caution are factors which cannot be built into this product but must be supplied by the operator A SAVE THESE INSTRUCTIONS Page 3 2 LLI LL 4 0 Specifications Specifications Jack Capacit Meets 2005 ANSI ASME PALD standards Assembiy Part Part Part Part Part Part Part Part 32 8 11 20 15 16 2 25 14x90 14x100 16x80 16x90 16x100 16x110 12x80 8x20 mm mm mm mm mm mm mm mm Part 29 8x12 mm AWARNING TO PREVENT SERIOUS INJURY AND DEATH The correct bolts must be used during assembly Carefully compare bolts to Bolt Identification illustration above and the measurements shown in the parts list and assembly diagrams near the end of this manual to make sure that the correct bolts are used in the correct place WARNING For safety and ease of assembly use two people to assemble the Shop Crane CAUTION DO NOT TIGHTEN ANY BOLTS UNTIL YOU ARE FULLY FINISHED WITH ASSEMBLY OTHERWISE PARTS WILL NOT LINE UP PROPERLY Page 4 For technical questions please call 1 888
28. the equipment still does not appear to be working properly do not use the equipment until it has been repaired by a qualified service technician 4 Securely attach the Hook and Chain to the item Item 69514 For technical questions please call 1 888 866 5797 Page 7 lt mr m lt gt lt m Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician TO PREVENT SERIOUS INJURY AWARNING Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 Before each use inspect the general condition of the Jack Check for broken cracked or bent parts loose or missing parts and any condition that may affect the proper operation of the product If a problem occurs have the problem corrected before further use Do not use damaged equipment 2 Before each use thoroughly test the Jack for proper operation prior to its actual use If the Jack appears not to be working properly follow Bleeding instructions on page 9 3 Change the hydraulic oil at least once every three years a With the Jack fully lowered remove the Oil Filler Plug on the side of the Housing Page 8 FROM ACCIDENTAL OPERATION For technical questions please call 1 888 866 5797 b Tip the Jack to allow the old hydraulic oil to drain out of the Housing c
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