Harbor Freight Tools 2 Amp 1/4 Sheet Heavy Duty Palm Finishing Sander Product manual
Contents
1. Item 61541 For technical questions please call 1 800 444 3353 Page 7 Specifications Electrical Rating 120VAC 60Hz 2A No Load Speed 13 000 OPM Orbits per Minute Dust Opening Backing Pad Dimensions 4 W x 41 4 L Intertek 4007520 Setup Before Use Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before assembling or making any adjustments to the tool Note For additional information regarding the parts listed in the following pages refer to Parts List and Diagram on page 14 CHICAGOG ELECTRIC POWER TOOLS Page 8 For technical questions please call 1 800 444 3353 Item 61541 Assembly Snap the Dust Box into place over the dust port on the back of the sander Functions Power Switch Backing Pad Clamp Sandpaper Note The Sander s dust collection system will only work if the sandpaper has holes that line up with the dust collection holes in the Backing Pad There are 4 other holes in the Backing Pad for the Screws Power Cord Dust Box Dust Box Cover Item 61541 For technical questions please call 1 800 444 3353 Page 9 Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section2. 2 No power at outlet Check power at outlet If outlet is unpowered turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads 3 Tool s thermal reset Turn off tool and allow to cool breaker tripped Press reset button on tool if equipped Internal damage Have technician service tool or wear Carbon brushes or switch for example Eliminate use of extension cord If an extension cord is needed use shorter heavier gauge cord See Table A on page 7 Performance 1 Accessory dull 1 Keep cutting accessories sharp decreases or damaged Replace as needed over time 2 Carbon brushes 2 Have qualified technician replace brushes worn or damaged Excessive noise Internal damage or wear Have technician service tool or rattling Carbon brushes or Se for example Overheating Forcing tool to Allow tool to work at its own rate work too fast Accessory misaligned 2 Check and correct accessory to fence and or table alignment Accessory dull Keep cutting accessories sharp or damaged Replace as needed Blocked motor Wear ANSI approved safety goggles and housing vents NIOSH approved dust mask respirator while blowing dust out of motor using compressed air Motor being Eliminate use of extension cord If an strained by long extension cord is needed use one with or small diameter the proper diameter for its length and
3. Use of a cord suitable for outdoor use reduces the risk of electric shock If operating a power tool in a damp location is unavoidable use a Ground Fault Circuit Interrupter GFCl protected supply Use of a GFC reduces the risk of electric shock Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of these devices can reduce dust related hazards Only use safety equipment that has been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area Page 3 Power tool use and care 1 Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from
4. body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded 3 Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Personal safety 1 Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury 2 Use personal protective equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries 3 Prevent unintentional starting Ensure the switch is in the off position before connecting to power source picking up or carrying the tool Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents Item 61541 For technical questions please call 1 800 444 3353 Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock When operating a power tool outdoors use an extension cord suitable for outdoor use
5. complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state CHICAGOG ELECTRIC POWER TOOL 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
6. extension cord load See Table A on page 7 Follow all safety precautions whenever diagnosing or servicing the tool Disconnect power supply before service MAINTENANCE Item 61541 For technical questions please call 1 800 444 3353 Page 13 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List and Diagram Parts List Cord Protector Cord Clamp Power Button Switch Left Housing Left Fastener Stator Carbon Brush Assembly Bearing Rotor Connection Pole Screw Screw Right Housing Bearing 6 9 2 zZ m Z gt Z i m Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed a
7. power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation When using a handheld power tool maintain a firm grip on the tool with both hands to resist starting torque Do not leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving This product is not a toy Keep it out of reach of children Exposure to aluminum oxide a dust generated from material removing processes can result in eye skin and respiratory irritation Always use a NIOSH National Institute for Occupational Safety and Health approved respirator and ANSI approved safety goggles Avoid skin exposure Proper ventilation in the work area is required Item 61541 9 People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure In addition people with pacem
8. the power source before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users Service Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Non disc Sander Safety Warnings 1 Page 4 Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will make exposed metal parts of the tool live and shock the operator Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the tool Do not lay the tool down until it has come to a complete stop Moving parts can grab the surface and pull the tool out of your control 7 5 For technical questions please call 1 800 444 3353 Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the
9. the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock See Figure A Double Insulated Tools Tools with Two Prong Plugs 1 Tools marked Double Insulated do not require grounding They have a 8 8 special double insulation system which satisfies OSHA requirements and Figure B Outlets for 2 Prong Plug complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration See Figure B Page 6 For technical questions please call 1 800 444 3353 Item 61541 Extension Cords 1 Grounded tools require a 7 Make sure the extension cord is properly three wire extension cord wired and in good electrical condition Double Insulated tools can use either Always replace a damaged extension Ss a two or three wire extension cord cord or have it repaired by a qualified lin 2 As the distance from the supply outlet electrician before na lt increases you must use a heavier gauge 8 Protect the extension cords from 2 extension cord Using extension cords with sharp objects excessive heat inadequately sized wire causes a serious and damp or wet areas drop in voltage resulting in loss of power and possible tool damage See
10. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference CHICAGO EL X f TEM 61541 POWER TOOLS PALM FINISHING SANDER Visit our website at http www harborfreight com Email our technical support at tech harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2013 by Harbor Freight Tools All rights reserved 2 r No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents SANG ie cte secon syst rena E AEE 2 Maintenance ccccceeeeeteeeeeeeeeeee 12 SP CifiCAatlONS siarane 8 P
11. Table A Table A Recommended Minimum 3 The smaller the gauge number of the wire the greater the capacity of Wire Gauge for Extension Cords the cord For example a 14 gauge 120 240 Volt cord can carry a higher current than EXTENSION CORD a 16 gauge cord See Table A NAMEPLATE LENGTH 4 When using more than one extension cord AMPERES T Ts to make up the total length make sure at full load Le 3 each cord contains at least the minimum bala ene wire size required See Table A i i 5 If you are using one extension cord for more aS 3 5 5 0 than one tool add the nameplate amperes B170 18 16 14 112 112 and use the sum to determine the required 51 70 18 16 14 12 12 minimum cord size See Table A 7i1 12 0 18 14 12 10 12 1 16 0__ 14 12 10 6 If you are using an extension cord 16 1 20 0 rae outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use Based on limiting the line voltage drop to five volts at 150 of the rated amperes Symbology o Double Insulated no xxxx min No Load Revolutions per Minute RPM WARNING marking concerning Risk g Canadian Standards Association of Eye Injury Wear ANSI approved safety goggles with side shields Underwriters Laboratories Inc Read the manual before set up and or use concerning Risk of Fire Do not cover ventilation ducts Risk of Electric Shock
12. akers should e Avoid operating alone e Do not use with power switch locked on e Properly maintain and inspect to avoid electrical shock e Properly ground power cord Ground Fault Circuit Interrupter GFCI should also be implemented it prevents sustained electrical shock 10 WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks and cement or other masonry products e Arsenic and chromium from Vibration Safety This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury 1 Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possi
13. arts List and Diagram 0 0 14 SEU Piensan 8 Warranty anrora 16 Operalla 10 WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol Itis used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death a a a CAUTION Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION General Power Tool Safety Warnings AWARNING Read all safety warnings and all instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool Work area safety 1 Keep work area clean and well lit 2 Do not operate power tools in explosive Cluttered or dark areas invite accidents atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Page 2 For technical questions please call 1 800 444 3353 Item 61541 3 Keep children and bystanders away while operating a power tool Distractions can cause you to lose control Electrical safety 1 Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock 2 Avoid
14. at the beginning of A this manual including all text under subheadings therein before set up or use of this product Tool Set Up AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before adjusting the tool or installing accessories Attaching Sandpaper to the Backing Pad 1 On both sides of the unit press the loops on the Sandpaper Clamps inward and swing the Clamps on both sides up out and down to loosen the Clamps See 1 amp 2 right 2 Cut the sandpaper to fit the Backing Pad with enough extra to overlap at the front and rear and fit under the Clamps Do not use torn or frayed sandpaper 3 After wrapping the front and rear edges of sandpaper around the Backing Sandpaper ZA Pad edges and under the Clamps goes here o snap the Clamps back into place v m a Using the Sandpaper Hole Punch a g 1 Mount the Sandpaper Hole Punch to a 2 Use the corner guides on the Hole work bench using two countersinking Punch to assure that it lines up with the screws not included holes in the Sander s Backing Pad 3 Press the sander with the sandpaper attached to it straight down onto the Sandpaper Hole Punch Page 10 For technical questions please call 1 800 444 3353 Item 61541 Workpiece and Work Area Set Up 1 Workpiece selection a Workpiece must be free of foreign objects b Wear a NIOSH approved respirat
15. ble T 12 chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq WARNING Handling the cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Do not smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury Wear suitable gloves to reduce the vibration effects on the user Use tools with the lowest vibration when there is a choice Include vibration free periods each day of work Grip tool as lightly as possible while still Keeping safe control of it Let the tool do the work To reduce vibration maintain the tool as explained in this
16. hildren s reach CHICAGOG ELECTRIC Item 61541 For technical questions please call 1 800 444 3353 POWER TOOLS Page 11 OPERATION Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general 2 AFTER USE wipe external surfaces condition of the tool Check for of the tool with clean cloth loose hardware 3 Empty the Dust Box when it misalignment or binding of moving parts becomes more than halfway full cracked or broken parts 4 AWARNING If the supply cord e damaged electrical wiring and of this power tool is damaged any other condition that may it must be replaced only by a affect its safe operation qualified service technician Zz m zZ gt Z i m Page 12 For technical questions please call 1 800 444 3353 Item 61541 Troubleshooting Possible Causes Likely Solutions Tool will not start 1 Cord not connected Check that cord is plugged in
17. manual If any abnormal vibration occurs stop use immediately A SAVE THESE INSTRUCTIONS Item 61541 For technical questions please call 1 800 444 3353 Page 5 AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Grounded Tools Tools with Three Prong Plugs 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See Figure A 3 The tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in the preceding illustration See Figure A Figure A 3 Prong Plug and Outlet 1 Tools marked with Grounding Required have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If
18. nd shown for illustration purposes only and are not available individually as replacement parts Page 14 For technical questions please call 1 800 444 3353 Item 61541 Assembly Diagram MAINTENANCE Item 61541 For technical questions please call 1 800 444 3353 Page 15 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the
19. or and have appropriate ventilation whenever sanding pressure treated lumber 2 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury General Operating Instructions 1 Make sure that the Power Button is in the off position then plug in the tool 2 Press the Power Button to turn on the Sander 3 Run the Sander for a few seconds before contacting the workpiece 4 Contact the workpiece with minimal pressure If the Sander is not removing enough material try a heavier grit piece of sandpaper If you want to remove a lot of material fast use a belt sander 3 Route the Power Cord along a safe route to reach the work area without creating a tripping hazard or exposing the Power Cord to possible damage The Power Cord must reach the work area with enough extra length to allow free movement while working 4 Secure loose workpieces using a vise or clamps not included to prevent movement while working 5 There must not be objects such as utility lines nearby that will present a hazard while working Note To minimize sanding marks keep the Sander moving slowly while it is touching the workpiece 5 Occasionally stop the Sander and check the sandpaper for tears wear or fraying If necessary replace the sandpaper 6 To prevent accidents turn off the tool and unplug it after use Clean then store the tool indoors out of c
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