Harbor Freight Tools 2.5 HP Heavy Duty Plunge Router Product manual
Contents
1. wn gt TI m lt AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Grounded Tools Tools with Three ee Tools wiih Three Prong Muss _ Plugs a 3 Prong Plug and Outlet 1 Tools marked with Grounding Required have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock See 3 Prong Plug and Outlet The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Outlet The tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ord2. 13 SEUD a iar N R NEEN 8 ATAT a a AAE E E E E 16 Operation coiere saves i i nn i 9 wn gt mn m lt PROFESSIONAL SERIE S CHICAGOGELECTRIC R TOOLS WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION IMPORTANT SAFETY INFORMATION General Power Tool Safety Warnings AWARNING Read all safety warnings and all instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool Work Area Safety Addresses practices not related to personal injury 1 Keep work area clean and well lit 3 Keep children and bystanders Cluttered or dark areas invite accidents away while operating a power tool i Distractions can cause you to lose control 2 Do not operate power tools in explosive atmospheres such as in the presence of flamma
3. 888 866 5797
4. important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the tool ts For technical questions please call 1 888 866 5797 Do not lay the tool down until it has come to a complete stop Moving parts can grab the surface and pull the tool out of your control When using a handheld power tool maintain a firm grip on the tool with both hands to resist starting torque Do not depress the spindle lock when starting or during operation Do not leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving This product is not a toy Keep it out of reach of children People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure In addition people with pacemakers should e Avoid operating alone e Do not use with Trigger locked on e Properly maintain and inspect to avoid electrical shock e Properly ground power cord Ground Fault Circuit Interrupter GFCI should also be implemented it prevents sustained electrical shock Item 37793 13 WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the Stat
5. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference REVES AEA ITEM 37793 ROUTER Kil Visit our website at http www harborfreight com Email our technical support at productsupport harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2005 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents DASNY iri ndoisedetes 2 Maintenance ccccceeceeeeeeeeeteeneeeeeees 12 Specifications mron a aa 8 Parts List and Diagram seseeeeeeeeeeeeee
6. RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT 3 The smaller the gauge number of the wire the NAMEPLATE EXTENSION CORD greater the capacity of the cord For example AMPERES LENGTH a 14 gauge cord can carry a higher current than a 16 gauge cord See Table A at full load 25 50 75 100 150 4 When using more than one extension cord EH to make up the total length make sure each cord contains at least the minimum 3 5 5 0 wire size required See Table A 51 70 5 If you are using one extension cord for more 7 1 12 0 4a te 425 AO he than one tool add the nameplate amperes 12 1 16 0 14 12 10 and use the sum to determine the required 2 Oe minimum cord size See Table A 16 1 20 0 Ere os ee el Based on limiting the line voltage drop to five volts at 6 If you are using an extension cord outdoors make 150 of the rated amperes sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use Symbology Double Insulated Ng xxxx min No Load Revolutions per Minute RPM wah WARNING marking concerning Risk e Canadian Standards Association of Eye Injury Wear ANSI approved safety goggles with side shields U Underwriters Laboratories Inc Read the manual b fore set up and or use WARNING marking concerning Risk of Fire Keep flammable objects away Risk of Electric Shock Properly connect power cord to appropriat
7. Tighten to right Bolt 65 Bit Stopper 57 1 Push down on the Plunge Lock Lever 26 5 Securely tighten Collet Nut 20 to keep the tool stationary Do not tighten the Collet Nut without inserting a bit or Collet Cone with bit Damage can occur 2 Press and hold in the Spindle Lock Button 28 on the BACK of the Router not shown 6 Release the Spindle Lock Button 28 3 Using Wrench 5A loosen the Collet Nut 20 7 Pull up the Plunge Lock Lever 26 4 Insert the bit all the way into the Collet Cone 21 E When using smaller shank bits insert the lt Collet Sleeve 2A into the Collet Cone s then the bit through the Cone A Oo Cutting Depth Adjustment 1 Place the router on a flat surface 6 Lower the Screw 32 stopper pole until it touches the adjustable Bolt 65 Press and hold the Half Nut 18 2 Loosen the Plunge Lock Lever 26 fast feed button to lower stopper pole rapidly 3 Lower router body until the bit just 7 Raise the Screw 32 stopper pole in fine increments touches the flat surface to desired depth of cut 4 Tighten the Plunge Lock Lever Note The depth of cut is equal to the distance between 5 Turn Stopper 57 turret to select the end of the Screw 32 and the top of the Bolt 65 the desired Bolt 65 height 8 Loosen Plunge Lock Lever 26 and lower router body until Screw 32 stopper pole makes contact with the Bolt 65 The depth of cut can now be seen Item 37793 For techn
8. be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area For technical questions please call 1 888 866 5797 Page 3 wn gt m m lt Power Tool Use and Care Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed Do not use the power tool if the Trigger does not turn it on and off Any power tool that cannot be controlled with the Trigger is dangerous and must be repaired Disconnect the plug from the power source before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users Service Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Use the power tool accesso
9. ble liquids gases or dust Power tools create sparks which may ignite the dust or fumes Page 2 For technical questions please call 1 888 866 5797 Item 37793 Electrical Safety 1 Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock 2 Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded 3 Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Personal Safety 1 Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury 2 Use personal protective equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries 3 Prevent unintentional starting Ensure the Trigger is in the off position before connecting to power source picking up or carrying the tool Carrying power tools with your finger on the Trigger or energizing power tools that have the Trigger on i
10. ck circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads Tool s thermal reset breaker 3 Turn off tool and allow to cool Press reset button on tool tripped if equipped Internal damage or wear 4 Have technician service tool Carbon brushes or Trigger for example Tool operates slowly Forcing tool to work too fast 1 Allow tool to work at its own rate Extension cord too long or cord diameter 2 Eliminate use of extension cord If an extension cord is needed too small use one with the proper diameter for its length and load See Extension Cords in Grounding section on page 6 Performance decreases 1 Carbon brushes worn or damaged 1 Have qualified technician replace brushes or rattling carbon brushes or bearings for example Overheating Forcing tool to work too fast Allow tool to work at its own rate 2 Bit dull or damaged 2 Keep bits sharp Replace as needed 3 Blocked motor housing vents Wear ANSI approved safety goggles and NIOSH approved dust mask respirator while blowing dust out of motor using compressed air 4 Motor being strained by long or Eliminate use of extension cord If an extension cord is needed small diameter extension cord use one with the proper diameter for its length and load See Extension Cords in Grounding section on page 6 Follow all safety precautions whenever diagnosing or servicing the tool Disconnect power su
11. e of California to cause cancer and birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks and cement or other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq Vibration Safety This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury 1 Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possible 14 15 16 WARNING The cord of this produc
12. e outlet PROFESSIONAL SERIE CHICAGOGELECTR POWER TOOL Ou N Item 37793 For technical questions please call 1 888 866 5797 Page 7 Specifications 3 000 RPM Electrical Rating 20VAC 60Hz 15A SP Collet Capacity 4 3 8 1 2 Maximum Plunge 1 2 3 adjustable plunge settings US 224184 Setup Before Use Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to Parts List and Diagram on page 13 Functions Upper Limit Knob Depth Stop Knob Power Switch Handle Collet IMPORTANT The Upper Limit Knob is tightened before shipping and must be loosened to allow plunge functionality Page 8 For technical questions please call 1 888 866 5797 Item 37793 Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Tool Set Up AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Make sure that the Trigger is in the off position and unplug the tool from its electrical outlet before performing any procedure in this section Installing Bits Plunge Lock Lever 26 Screw 32 Stopper Pole Collet Nut 20 Loosen to left
13. epairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state PROFESSIONAL SERIES CHICAGO GELECTRIC POWER TOOLS 3491 Mission Oaks Blvd e PO Box 6009 Camarillo CA 93011 1
14. ical questions please call 1 888 866 5797 Page 9 e m S e zZ Upper Limit Adjustment The upper limit adjustment should be set so that the bit clears the stock material by approximately 1 2 inch 1 Turn the Upper Limit Knob 68 to the correct upper limit and clamp in place using the Plunge Lock Lever 26 Using the Straight Guide 2 Screw the Nut 70 down the screw shaft until it seats firmly against the motor housing 5 3 Loosen the Plunge Lock Lever The Straight Guide 4A and Guide Holder 6A are used for chamfering or grooving cuts 1 Place the Straight Guide on the Guide Holder with the Wing Nut B 2 Insert Guide Holder into the holes in the router base 3 Adjust the Straight Guide by turning the Fine Adjustment Screw A to the desired distance from the bit Wing Nut C Guide Holder 6A Fine Adjustment Screw A Using the Trimmer Guide 4 Tighten wing nuts C 5 When cutting move the router with the Straight Guide flat against the side of the material to be chamfered or grooved See figure Note Standoffs can be mounted to the Straight Guide to widen its operation This also prevents larger bits from striking the Straight Guide Guide 4A The Trimmer Guide 3A is used to make cuts on curved material The guide roller rides the curve of the material 1 Place the Trimmer Guide 3A on the Guide Holder with the wing nut 2 Insert G
15. inances The plug and outlet should look like those in the preceding illustration See 3 Prong Plug and Outlet Double Insulated Tools Tools with Two Double Insulated Tools Tools with Two Prong Plugs Plugs Outlets for 2 Prong Plug Page 6 For technical questions please call 1 888 866 5797 Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration See Outlets for 2 Prong Plug Item 37793 Extension Cords 1 Grounded tools require a three wire extension cord 7 Make sure the extension cord is properly wired causes a serious drop in voltage resulting in loss of power and possible tool damage See Table A Double Insulated tools can use either and in good electrical condition Always replace a two or three wire extension cord a damaged extension cord or have it repaired by a qualified electrician before using it 2 As the distance from the supply outlet increases gt you must use a heavier gauge extension cord 8 Protect the extension cords from sharp objects lie Using extension cords with inadequately sized wire excessive heat and damp or wet areas TE lt TABLE A
16. nvites accidents Item 37793 Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock SAFETY If operating a power tool in a damp location is unavoidable use a Ground Fault Circuit Interrupter GFCI protected supply Use of a GFCI reduces the risk of electric shock Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of these devices can reduce dust related hazards Only use safety equipment that has been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must
17. pply before service Page 12 For technical questions please call 1 888 866 5797 Item 37793 Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Accessory Parts List and Diagram Part Paar ee Guide Dimensions A 37 64 B 5 8 C 33 64 2A ColletSleeve o O 1 3A Trimmer Guide __ _ 1 4A Straight Guide CEC 5A Wrench O 1 Record Product s Serial Number Here MAINTENANCE Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Item 37793 For technical questions please call 1 888 866 5797 Page 13 Part
18. r Switch 46 to the On position Hold firmly Router may try to twist from the torque of turning it on 4 Before cutting material watch and feel for vibration that could indicate an improperly installed bit Item 37793 For technical questions please call 1 888 866 5797 6 Begin cutting sliding the router along the Template Note The cut size may be slightly different from that of the Template Allow for the distance Z between the router bit and the outside of the Template Guide by subtracting the bit diameter size from the Template Guide outside diameter then divide that by 2 Bit _ ___e lt l AE A p RRA D CZA Distance Z Template Guide 1A Outside Diameter 3 Secure loose workpieces using a vise or clamps not included to prevent movement while working 4 There must not be objects such as utility lines nearby that will present a hazard while working 5 Inspect workpiece for nails and screws before working Do not cut nails or screws Z 2 m lt oO Lu ou O 5 Hold router with both hands when cutting 6 Allow bit to come to full speed slowly engage material Do not attempt to cut more than 5 8 inch in a single pass The router bit should always be fed into the stock from left to right so as to match the clockwise rotation of the router 7 To prevent accidents turn off the tool and unplug it after use Do not set the router down until the bit has stopped tu
19. ries and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Router and Trimmer Safety Warnings 1 Page 4 Hold power tool by insulated gripping surfaces when performing an operation where cutting tool may contact hidden wiring or its own cord Contact with a live wire will make exposed metal parts of the tool live and shock the operator Use clamps or another practical way to secure and support the workpiece to a stable platform Holding the work by hand or against your body leaves it unstable and may lead to loss of control Under no circumstance is the Router base ever to be removed from the Router in order to use bits that are too large to use with the base assembly attached Removal of the Router base and using the Router free hand can lead to serious bodily injury If this Plunge Router is to be mounted on a router table it must be an approved router table and must have all appropriate holding devices and safety shields Never use a router table which is not specifically designed for use with this Plunge Router Maintain labels and nameplates on the tool These carry
20. rning Clean then store the tool indoors out of children s reach Page 11 AONVNALNIVIN Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Make sure that the Trigger is in the off position and unplug the tool from its electrical outlet before performing any procedure in this section TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general 2 AFTER USE wipe external surfaces condition of the tool Check for of the tool with clean cloth loose hardware 3 If any cracks appear on the e misalignment or binding of moving parts Chip Deflector 53 replace immediately damaged cord electrical wiring 4 For bit changing instructions e cracked or broken parts and see Tool Set Up on page 9 e any other condition that may f affect its safe operation 5 AWARNING If the supply cord of this power tool is damaged it must be replaced only by a qualified service technician Troubleshooting Possible Causes Likely Solutions Tool will not start 1 Cord not connected 1 Check that cord is plugged in 2 No power at outlet 2 Check power at outlet If outlet is unpowered turn off tool and che
21. s List 2 Rearcowr s MotorHousing Sid o framer SSSC dtC ofe SSSSCSC d e eane o 9 Bal Bearing 2 2RS rreo 1 0 insuaton waster 11 armature Assembly witems o2 1 z frnes 13 BearingRetaners0 1 e S S 14 Bal Bearing e004 2RS enzo 1 Pas fos i 16 moors SSS dtC 17 compression Spingi0 1 Pie rane Cd se feae sr fso Css fans SSC dC so eorna o e0 compression Sping 2 st riatHead Screws Cez fruns o es feor o Pee funs SSC dC es eors e6 compression ping 2 se Upper Linitkno Sid eo Compression Song 2 1 C7 namon id Pri Fewer 72 emra mja ok ek et ek ek ek ek ek ek ek ek ek lt ajaja _ aj m gt Z O m Page 14 For technical questions please call 1 888 866 5797 Item 37793 Assembly Diagram S WN OS J NYNALNIVIN NJ 9 DE miey g Wie 255 9 a bee SOGGU F For technical questions please call 1 888 866 5797 Page 15 Item 37793 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents r
22. t contains lead and or di 2 ethylhexyl phthalate DEHP chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq WARNING This product contains di 2 ethylhexyl phthalate DEHP a chemical known to the State of California to cause cancer and birth defects or other reproductive harm California Health amp Safety Code 25249 5 et seq SAFETY The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Do not smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury Wear suitable gloves to reduce the vibration effects on the user Use tools with the lowest vibration when there is a choice Include vibration free periods each day of work Grip tool as lightly as possible while still keeping safe control of it Let the tool do the work To reduce vibration maintain the tool as explained in this manual If any abnormal vibration occurs stop use immediately A SAVE THESE INSTRUCTIONS Item 37793 For technical questions please call 1 888 866 5797 Page 5
23. uide Holder into the holes in the router base 3 Adjust the Trimmer Guide by turning the Fine Adjustment Screw A to the desired distance from the bit 4 Tighten Wing Nut B 5 When cutting move the router with the Trimmer Guide flat against the side of the material to be chamfered or grooved Page 10 For technical questions please call 1 888 866 5797 Fine Adjustment Screw A Wing Nut B Trimmer Guide 3A Item 37793 Using the Template Guide The Template Guide 1A enables the router to follow Template patterns when making cuts 1 Lay the router on its side 2 Loosen the screws on the router base 3 Insert the Template Guide and retighten screws Screw Screw Template Guide 1A 4 Secure the Template to the work surface 5 Place the router Template Guide inside the Template Workpiece and Work Area Set Up 1 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury 2 Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough extra length to allow free movement while working General Operating Instructions 1 Verify Plunge Lock Lever 26 is loose 2 Make sure that the Trigger is in the off position then plug in the tool 3 Press the Powe
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