Harbor Freight Tools 2_1/2 HP 9 in. Benchtop Band Saw Product manual
Contents
1. Carbon brushes or switch for example Tool operates Extension cord too long or Eliminate use of extension cord If an extension cord slowly wire size too small is needed use one with the proper diameter for its length and load See Table A on page 3 Performance 1 Accessory dull or damaged 1 Keep cutting accessories sharp Replace as needed 2 Carbon brushes worn or damaged 2 Have qualified technician replace brushes over time Excessive noise Internal damage or wear Carbon Have technician service tool or rattling brushes or bearings for example Overheating 1 Forcing machine to work too fast Allow machine to work at its own rate 2 Blade too coarse or too Use Blade with correct pitch fine for workpiece Accessory dull or damaged Keep cutting accessories sharp Replace as needed 4 Blocked motor housing vents 4 Wear ANSI approved safety goggles and NIOSH approved dust mask respirator while blowing dust out of motor using compressed air Motor being strained by long or Eliminate use of extension cord If an extension cord small diameter extension cord is needed use one with the proper diameter for its length and load See Table A on page 3 Cuts are not Work not square with Table Use Miter Gauge adjust tilt of head at 90 straight Dull Blade Replace Blade Blade Guide Assembly loose Tighten Blade Guide Blade dulling Blade is too coarse Use a finer tooth Blade t2. 3 KEEP WORK AREA CLEAN 7 DON T FORCE TOOL It will do the job better Cluttered areas and benches invite accidents and safer at the rate for which it was designed 4 DON T USE IN DANGEROUS ENVIRONMENT 8 USE RIGHT TOOL Don t force tool or attachment Don t use power tools in damp or wet locations to do a job for which it was not designed or expose them to rain Keep work area well lighted Page 2 For technical questions please call 1 800 444 3353 Item 60500 General Tool Safety Warnings cont Table A RECOMMENDED MINIMUM WIRE GAUGE 13 DON T OVERREACH Keep proper FOR EXTENSION CORDS footing and balance at all times 120 VOLT 14 MAINTAIN TOOLS WITH CARE Keep tools sharp NAMEPLATE EXTENSION CORD and clean for best and safest performance Follow AMPERES LENGTH instructions for lubricating and changing accessories at full load 15 DISCONNECT TOOLS before servicing when changing accessories such as blades bits cutters and the like SAFETY 16 REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure switch is in off position before plugging in 10 1 12 12 1 16 9 USE PROPER EXTENSION CORD Make sure your 17 USE RECOMMENDED ACCESSORIES 30 100 150 oe we Pe te extension cord is in good condition When using Consult the owner s manual for recommended an extension cord be sure to use one heavy accessories The use of improper accessories enough to carry the current your product will
3. Blade Size Miter Gauge Miter Slot Base Mounting Holes 0 45 Right Tilt Only 1 8 1 2 W x 0 01 T x 62 L 5 8 W x 1 4 D 4 x 3 8 Diameter Setup Before Use A AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Mounting 1 This tool must be mounted to a level stable bench or table before use If the mounting surface does not have predrilled holes that match the four holes in the Base 70 of the Band Saw four 3 8 holes will have to be drilled 4 CAUTION When drilling check for electric wiring or cables that may be in the path of the hole s being drilled Secure the Band Saw to the surface by using 3 8 bolts 3 8 washers and 3 8 hex nuts not included C ENT RAL CS MACHINERY Page 6 For technical questions please call 1 800 444 3353 Item 60500 Assembly 1 Unpack the Table 8 and remove the protective cover 2 Slide the slot in the Table 8 around the Blade Position the Table 8 onto the Saw over the two
4. 7 Check tracking by rotating upper Blade Wheel 56 by hand in a clockwise direction View Saw Blade 111 through Tracking Window 99 8 Proper tracking is achieved when Saw Blade 111 runs centered on the wheel Minor adjustments can be made using Tracking Knob 29 9 As the Upper Blade Wheel 56 rotates if the Blade moves away from the Knob turn the Tracking Knob 29 slightly clockwise If it moves toward the Knob turn the Tracking Knob 29 slightly counterclockwise 10 Close the Upper Wheel Cover 95 Blade Guide Alignment 11 The Blade Guides 37 support the saw blade at the rear and sides They prevent twisting and help to keep the blade from being deflected by the workpiece The blade guides should not touch the blade when a workpiece is not in contact with the blade Note Adjust Blade Guides only after the blade has been properly tensioned and is tracking correctly 12 Adjust the Upper Blade Guide by loosening Flat Head Screws 44 at front of Guide Block 45 and moving the Pin 46 toward sides of the Saw Blade 111 Use a feeler gauge not included to space Guide Block 45 002 from Saw Blade 111 Adjust the Bearing 41 at the rear of the Saw Blade 111 by loosening Hex Head Screw 39 1 and turning the Bearing Shaft 13 Adjust the height of the Upper Blade Guide to clear the workpiece by loosening the Guide Knob 33 and adjusting the height of the Upper Guide until it clears the wo
5. angle to produce angle cuts Use the built in Scale to adjust the Miter Gauge 3 to the required angle See Figure 2 Turn on Band Saw using Switch 93 and allow it to reach to full speed before beginning to saw Use push sticks or blocks when required to move workpiece through the Blade Use a smooth steady action to feed work through the blade Make sure the workpiece feeds against the toothed side of the Blade To prevent accidents turn off the tool and disconnect its power supply after use Clean then store the tool indoors out of children s reach Item 60500 Maintenance and Servicing AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section Procedures not specifically explained in this manual must be performed only by a qualified technician TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general 5 Shielded Ball Bearings do not need lubrication Small condition of the tool Check for amounts of lightweight machine oil can be applied to belt tension mechanisms and sliding surfaces blade straightness and teeth sharpness vibration free operation 6 Paste wax can be applied occasional
6. in this section TO PREVENT SERIOUS INJURY DO NOT OPERATE WITH ANY GUARD DISABLED DAMAGED OR REMOVED TO PREVENT INJURY Wear heavy duty work gloves and ANSI approved safety goggles whenever handling blade DO NOT WEAR GLOVES WHILE SAWING Blade Selection Band Saw blade selection depends on the type of material to be cut the size of the workpiece and the type of cut desired 1 The blade width is the distance from the tip of a 3 The blade pitch describes the number of teeth tooth to the back of the blade Wider blades are per inch TPI The more TPI the smoother more rigid wander less and provide a straighter cut and usually slower the cut The type of Narrower blades handle curved cuts better material being cut determines the blade pitch For soft materials the correct blade should 2 The blade thickness is the distance between the have 6 8 TPI If hard materials are being cut two sides of a blade A thicker blade is more rigid use a blade with 8 12 TPI for best results and has stronger teeth A narrow blade is used to make long straight cuts with less waste Note There must be at least 3 teeth in contact with the material to prevent blade shocking This happens when the blade pitch is too large and a blade tooth contacts too much of the workpiece This might possibly strip teeth from your saw blade Note The included blade is 1 4 wide x 0 01 thick x 6 TPI 1 TPI must be at least 3 divided by m
7. may cause risk of injury to persons draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating 18 NEVER STAND ON TOOL Serious injury Table A shows the correct size to use depending could occur if the tool is tipped or if the on cord length and nameplate ampere rating cutting tool is unintentionally contacted If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord 19 CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged 10 WEAR PROPER APPAREL Do not wear should be carefully checked to determine that loose clothing gloves neckties rings bracelets it will operate properly and perform its intended or other jewelry which may get caught in moving function check for alignment of moving parts parts Nonslip footwear is recommended binding of moving parts breakage of parts Wear protective hair covering to contain long hair mounting and any other conditions that may affect its operation A guard or other part that is 11 ALWAYS USE SAFETY GLASSES Also use damaged should be properly repaired or replaced face or dust mask if cutting operation is dusty Everyday eyeglasses only have impact resistant 20 DIRECTION OF FEED Feed work into lenses they are NOT safety glasses a blade or cutter against the direction of rotation of the blade or cutter only 12 SECURE WORK Use clamps or a vise to hold work when practic
8. posts Then pull out and release the Tilt Knob 19 to help align the Table Table 8 Indicator Screw 119 Tilt Tilt Knob 19 Indicator 117 Secure the Table 8 using Tilt Lock 12 and Flat Washer 13 through the hole shown above Leave the Tilt lock slightly loose for now Use a square sold separately to set Table 8 perpendicular 90 angle to Saw Blade 111 and tighten the Tilt Lock 12 to secure the Table in place Loosen the Indicator Screw 119 turn the Tilt Indicator 117 around to face the scale align the Tilt Indicator to 0 on the scale and hold it still while tightening the Indicator Screw Remove the Table Insert 9 from the Wing Bolt 11 Insert the Insert into the end of the slot on the Table 8 Insert the Wing Bolt and Spring Washer 10 up through the slot and into the Table Insert 9 and tighten to secure Tabl a TET insert o L Wing Bolt 11 CENTRAL CS MACHINERY Item 60500 For technical questions please call 1 800 444 3353 Page 7 SETUP NOILVHJdO Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Tool Set Up AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure
9. GINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO MAINTENANCE Item 60500 For technical questions please call 1 800 444 3353 Page 13 AONVNALNIVIN Parts List and Diagram Parts List Part _ Description _ Qty 6 MiterGaugeBar_ 1 8 Table tt 9 TableInsert 1 Part _ Description _ Qty Part Description _ Qty Drive Belt Screw ulle lat Washer lat Head Screw ower Cord i o 00 N Bushing Switch oor Lock ogo crew 98 1 Flat Washer indow crew lade Brush ower Wheel Cover asket inge lat Head Screw amp Nut crew 60 Pin i O 66 TensionKnob 86 87 88 89 20 26 98 Drive Belt Screw i O Switch ojo 7 Guide Adjustment Seat AlSlololSlolHlolo ololplo N F O G oo NYO HRY aa SM S1G Guide Height Knob 68 Flat Washer Square Cover Tracking Knob 69 Dust Tube Band Saw Blade 80 _ _ w w m zinj Dir ius NWN Sieg RRIF S ER Se fe Ble 5 Eg 5 0 ga o Ijo Alo a Z D O oO 5 5 Z D als aes D y2 LS olSEN gje D N ok jN 3 3 xX x D Screw k k m k x NO oe lat Washer ndicator Screw a NININININ WINM AlO o 1 Blade Guide Cover 3 Hex Key M4 42 FlatWasher 8 1 N 5 Blade Cover Bearing Sealed Lower Blade Wheel Bearing Sealed Record
10. List and Diagram ceeeeeeeeees 14 SOUUP rnrn i S 6 Warraltty sccccsvescsndesdvvecacessveventeceseteeneevies cee 16 OP GNA ON ices sandvseiensdansaearade ater vianiersnncenes 8 CENT RAL CS MACHINERY WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARN NG Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION IMPORTANT SAFETY INFORMATION General Tool Safety Warnings AWARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference Addresses practices not related to personal injury 1 KEEP GUARDS IN PLACE and in working order 5 KEEP CHILDREN AWAY All visitors should be kept safe distance from work area 2 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting 6 MAKE WORKSHOP KID PROOF with padlocks wrenches are removed from tool before turning it on master switches or by removing starter keys
11. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference 2 MACHINERY MACHINERY 9 BENCH TOP Visit our website at http www harborfreight com Email our technical support at tech harborfreight com ITEM 60500 When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2012 by Harbor Freight Tools All rights reserved i No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included ALAAVS Table of Contents MOI GLY EE E E E 2 Maintenance ccecceceeeeeeeeeeeeenteeeeeeeeaees 11 SPECHICATIONS adiec avid ieeeeetiaeesilianeziees 6 Parts
12. Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Page 14 For technical questions please call 1 800 444 3353 Item 60500 Assembly Diagram MAINTENANCE Item 60500 For technical questions please call 1 800 444 3353 Page 15 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of
13. ainst the Table 8 Stand in front of the Table 8 and use both hands over the part of the Table 8 to the right of the Blade 111 c Bevel cuts are when the saw Table 8 is tilted and proper work guide methods are used Unlock the Table 8 by loosening the Lock Screw 12 on the underside of the Table 8 Tilt Table 8 to correct angle using the Tilt Knob 19 When correct angle is achieved tighten the Lock Screw 12 Guide Height Knob 108 Blade Guide 37 Knob 33 2 Adjust the height of the upper Blade Guide 37 to barely clear the workpiece Loosen the Guide Lock Knob 33 Turn the Guide Height Knob 108 to adjust the Guide height Tighten the Guide Lock Knob 33 after adjusting Page 10 For technical questions please call 1 800 444 3353 Secure loose workpieces using a vise or clamps not included to prevent movement while working A workpiece that hangs over the edge of the Table 8 5 inches or more needs to be supported properly There must not be objects such as utility lines nearby that will present a hazard while working TO PREVENT SERIOUS INJURY FROM ENTANGLEMENT Keep hands clear of Blade 111 at all times and do not wear gloves when sawing Table 8 Miter Gauge Bar 6 Miter Gauge Scale 3 Figure 2 This Band Saw is designed for cutting hard and soft woods and most plastics It is equipped with a Miter Gauge Scale 3 used to secure the workpiece at a desired
14. al It s safer than using your 21 NEVER LEAVE TOOL RUNNING UNATTENDED hand and it frees both hands to operate tool TURN POWER OFF Don t leave tool until it comes to a complete stop Item 60500 For technical questions please call 1 800 444 3353 Page 3 ALAAVS Grounding Instructions AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION READ AND FOLLOW THESE INSTRUCTIONS 110 120 V Grounded Tools Tools with Three Prong Plugs 1 Inthe event of a malfunction or breakdown 6 Repair or replace damaged or worn cord immediately grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an NOE equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in O accordance with all local codes and ordinances Grounding 2 Do not modify the plug provided if it will ii not fit the outlet have the proper outlet installed by a qualified electrician 125 V 3 Prong Plug and Outlet 3 Improper connection of the equipment grounding for up to 125 V and up to 15 A conductor can result in a risk of electric shock The conductor with insulation having an outer 7 This tool is intended for use on a circuit that has surface that is green with or without yellow an outlet that looks like the one illustrated above in stripes is the equipm
15. aterial thickness in inches to prevent blade shocking C ENT RAL CS MACHINERY Page 8 For technical questions please call 1 800 444 3353 Item 60500 Blade Adjustment Controls in released position NX Tracking Knob 29 Blade Release Lever 27 1 This allows quick changing of the Blade Turn it counterclockwise to the down position shown above to release the blade Turn it clockwise so it is pointing up to restore tension to the blade 2 The Blade Release Lever should also be released before storing the Saw for long periods and before transporting the Saw The Blade will need to be properly tensioned and tracked after tension is reapplied Tension Knob 66 3 Switch off the Band Saw unplug it and make sure the Blade Release Lever 27 is in the up position before proceeding 4 Turn Tension Knob 66 clockwise for more blade tension and counterclockwise for less blade tension 5 Wear heavy duty work gloves then open the Upper Wheel Cover 95 and press on the blade on the center of a span to check the tension They blade should deflect slightly with finger pressure when tensioned properly Close the Upper Wheel Cover Item 60500 For technical questions please call 1 800 444 3353 Tracking Knob 29 6 Switch off the Band Saw unplug it and make sure that the blade is properly tensioned and the Blade Release Lever 27 is in the up position before proceeding Open the Upper Wheel Cover 95
16. e reduces exposure to vibration may cause temporary or permanent the blood supply to the hands and fingers physical injury particularly to the hands arms and increasing the risk of vibration related injury shoulders To reduce the risk of vibration related injury Use tools with the lowest vibration when there 1 Anyone using vibrating tools regularly or for an is a choice between different processes extended period should first be examined by a doctor and then have regular medical check ups 4 Include vibration free periods each day of work lense Medica problems ala nol being Caused 5 Grip tool as lightly as possible while still keeping or worsened from use Pregnant women or f safe control of it Let the tool do the work people who have impaired blood circulation to the hand past hand injuries nervous system 6 To reduce vibration maintain the tool as disorders diabetes or Raynaud s Disease should explained in this manual If any abnormal not use this tool If you feel any medical or vibration occurs stop use immediately physical symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possible A SAVE THESE INSTRUCTIONS Item 60500 For technical questions please call 1 800 444 3353 Page 5 dNLlas Specifications 120V 60Hz 2 5A 1725 RPM 2460 FPM Electrical Rating Motor No Load Speed Blade Speed Throat Depth Table Pivot Tilt Capacity
17. ent grounding conductor 125 V 3 Prong Plug and Outlet The tool has a If repair or replacement of the electric cord or grounding plug plug is necessary do not connect the equipment that looks like the plug illustrated above grounding conductor to a live terminal in 125 V 3 Prong Plug and Outlet 4 Check with a qualified electrician or service 8 The outlet must be properly installed and grounded personnel if the grounding instructions are in accordance with all codes and ordinances not completely understood or if in doubt as to whether the tool is properly grounded 9 Do not use an adapter to connect this tool to a different outlet 5 Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Band Saw Safety Warnings For Your Own Safety Read Instruction 7 DO NOT OPERATE WITH ANY GUARD Manual Before Operating Saw DISABLED DAMAGED OR REMOVED 1 Wear eye protection 8 Remove Key after use and before removing a jammed workpiece 2 Do not remove jammed cutoff pieces until blade has stopped 9 Secure properly to a hard level surface before use 3 Maintain proper adjustment of blade tension 10 Hot motor To prevent injury do not touch blade guides and thrust bearings motor during or immediately after use 4 Adjust upper guide to just clear workpiece 11 The use of accessories or attachments not recommended by the manufacturer may 5 Hold workpiece firmly against table re
18. es 15 Industrial applications must follow OSHA guidelines California Health s Salsly Cove 3 20240 5 er SO 20 WARNING Handling the cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq 16 Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement 17 Avoid unintentional starting Prepare to begin work before turning on the tool ek The warihgs precautions And iNetrucugne discussed in this instruction manual cannot 18 People with pacemakers should consult their cover all possible conditions and situations physician s before use Electromagnetic fields in that may occur It must be understood by the close proximity to heart pacemaker could cause operator that common sense and caution are pacemaker interference or pacemaker failure factors which cannot be built into this product but must be supplied by the operator 19 WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Vibration Safety This tool vibrates during use Repeated or long term 2 Do not smoke during use Nicotin
19. ide Block 37 amp 45 2 Wear ANSI approved safety goggles and heavy duty work gloves while handling the blade 7 Turn the Blade Release Lever 27 up to the engaged position 3 Move Blade Release Lever 27 down to the release position 8 Close Upper and Lower Wheel Covers 95 102 and fasten latches Make sure that both 4 Unlatch and open Upper and Lower doors and frames are fitted together before Wheel Covers 95 102 exposing Saw Blade 111 attempting to secure This is necessary for and the Upper and Lower Wheels 56 82 proper operation of dust collection system 9 Adjust tension and track Saw Blade 111 as described in Blade Adjustment Controls on page 9 5 Hold open the Blade Guide Cover 38 while installing the saw blade Point the blade s teeth down towards Table 8 as shown on the label on the Blade Guide Cover Turn the new blade inside out if necessary Page 12 For technical questions please call 1 800 444 3353 Item 60500 Troubleshooting Tool will 1 Cord not connected Check that cord is plugged in not start No power at outlet Check power at outlet If outlet is unpowered turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads Tool s thermal reset breaker tripped Turn off tool and allow to cool Press reset button on tool if equipped Internal damage or wear Have technician service tool
20. ly to Table Top 8 to keep it slick and corrosion free loose hardware misalignment or binding of moving parts 7 AFTER USE disconnect from power source clean by brushing and wiping with clean moist cloth cracked or broken parts damaged electrical wiring and 8 If storing for a long period release tension on the Blade by rotating the Blade Release Lever to the down position The blade s tension and tracking will need to be adjusted after thus storing any other condition that may affect its safe operation 2 Do not allow saw dust to accumulate on or in Band Saw 9 WARNING If the supply cord of this power tool is damaged it must be replaced only 3 Keep the Wheels clean Debris on Wheels will by a qualified service technician cause poor tracking and possible Blade slippage 10 Clear all saw dust from Dust Tube 69 at base of 4 Keep mechanisms and sliding surfaces Band Saw Do not let dust accumulate Use a shop clean and free of debris vacuum not provided attached as a dust collector when possible and attach it to the Dust Tube 69 Occasionally vacuum out entire Band Saw MAINTENANCE Item 60500 For technical questions please call 1 800 444 3353 Page 11 AONVNALNIVIN Installing Band Saw Blade 1 Turn the Switch 93 to its OFF position 6 Slip new blade through Table Blade Insert 7 and and unplug the power cord over Upper and Lower Wheels Slide new blade between Blade Guide and Gu
21. oo rapidly Hard spots on material Increase pressure more gently on object being cut Blade installed backwards Remove Blade and turn inside out before reinstalling Frequent Saw Blade is too coarse for Use a Saw Blade with a finer pitch Blade Breakage workpiece being cut Guides Guards are misaligned Adjust the Guides Guards as noted on page 13 amp 14 of this manual Possible Blade Weld Cracking Replace the Saw Blade Workpiece cuts Workpiece being fed into Slow down the speed at which you are appear rough Saw Blade to fast feeding material through the blade Blade is too coarse for Use a blade with a finer pitch material being cut Disconnect power supply before service i Follow all safety precautions whenever diagnosing or servicing the tool PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORI
22. rkpiece by 1 4 14 Adjust the Lower Blade Guides by loosening the Flat Head Screws 44 and moving the Pin 46 away from the sides of the Saw Blade 111 Loosen the Bolt 47 and adjust the Lower Guide Block 49 so the rear of the Saw Blade 111 is positioned 002 away from Bearing 41 Use a feeler gauge not included to check correct distance Tighten Hex Head Screw 47 Tighten the Flat Head Screws 44 Page 9 Z Q lt aa Lu ou O NOILVasadO Workpiece and Work Area Set Up 1 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough extra length to allow free movement while working General Operating Instructions AWARNING Note The blade is not tensioned during shipment to prevent damage It must be properly tensioned and tracked before use see Blade Adjustment Controls on page 9 1 Types of cut a Standard cuts are at 90 angle to the Table 8 Use a push stick to guide the workpiece through the Saw Blade 111 b Contour cuts are accomplished by guiding the workpiece free handed for curve shapes When using this guiding method use both hands to follow the desired path and keep the workpiece flat ag
23. sult in a risk of injury to persons 6 Use special care when unpacking or replacing 12 When servicing use only identical replacement parts bandsaw blade Blade can be under tension and may suddenly uncoil Wear ANSI approved safety glasses under a full face shield and heavy duty work gloves Page 4 For technical questions please call 1 800 444 3353 Item 60500 Band Saw Safety Warnings cont 13 Only use safety equipment that has been approved Some examples of these chemicals are by an appropriate standards agency Unapproved e Lead from lead based paints safety equipment may not provide adequate e Crystalline silica from bricks and cement or other protection Eye protection must be ANSI approved masonry products and breathing protection must be NIOSH approved e Arsenic and chromium from a for the specific hazards in the work area chemically treated lumber iF Your risk from these exposures varies LL 14 Stay alert watch what you are doing and use depending on how often you do this type of work lt common sense when operating a power tool To reduce your exposure to these chemicals Do not use a power tool while you are tired or work in a well ventilated area and under the influence of drugs alcohol or medication work with approved safety equipment such A moment of inattention while operating power as those dust masks that are specially tools may result in serious personal injury designed to filter out microscopic particl
24. this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state CENTRAL CS MACHINERY 3491 Mission Oaks Blvd e PO Box 6009 Camarillo CA 93011 800 444 3353
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