Harbor Freight Tools 180 Watt Industrial Soldering Gun Product manual
Contents
1. 2 AFTER USE heat up the Soldering Tip again b Pull out the burnt Light Bulb 8 and replace and apply a small amount of rosin core solder with a new one of the same voltage and to coat the tip Wipe off with a rag This will type See Specifications on Page 6 leave the tip clean and ready for use i c Replace the Light Bulb Lens 3 Ifthe Soldering Tip cracks or becomes eroded it needs to be replaced 5 Awarnine If the supply cord of this power tool is damaged it must be replaced a Loosen the Soldering Tip Nuts 2 only by a qualified service technician by turning counterclockwise b Pull the old Soldering Tip 1 out of the Transformer Assembly 4 mounting posts Refer to the Assembly Diagram on Page 11 CHICAGOG era WELDIN Page 8 For technical questions please call 1 800 444 3353 Item 60765 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT2. extra length to allow free movement while working f f o Notice If soldering on printed circuit boards too 3 Secure loose workpieces using a vise or clamps much heat can soften the plastic form and loosen not included to prevent movement while working the metal eyelet connections Use minimal heat a or solder with a low wattage soldering pencil Z 4 There must not be objects such as utility lines Never use acid core solder on wiring circuits O nearby that will present a hazard while working Note Users who are new to soldering may gt find it helpful to practice soldering on scrap fad wires and splices prior to actual use LU a General Operating Instructions 2 1 Set the Soldering Gun on the workbench and 5 Apply solder to the wire splice or metal plug the Power Cord into an electrical outlet to be soldered not the Soldering Tip When the splice or metal is hot enough it 2 Press on the Trigger 10 until the will melt the solder causing it to flow within Soldering Tip 1 heats up the splice or between the metal surfaces 3 Apply a sufficient amount of rosin core solder to melt 6 When the solder has flowed over the entire over the entire Soldering Tip wire splice or metal surface remove the Wipe the tip with a rag until the tip is clean and shiny Soldering Tip and release the Trigger 4 Brush on solder flux as needed to the workpiece 7 To prevent accidents turn off the tool and Place the Soldering Tip to the j
3. OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO CHICAGOG aca WELDING MAINTENANCE Item 60765 For technical questions please call 1 800 444 3353 Page 9 Parts List and Diagram Parts List Part _ Description Qty Description Qty 6 leftHousing 1 Power Cord Sleeve 8 9 Record Product s Serial Number Here Z m gt Z O m Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Page 10 For technical questions please call 1 800 444 3353 Item 60765 Assembly Diagram qo ae eS AONVNALNIVIN Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to person
4. a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician Do not modify the plug in any way Double insulated tools may be used in either of the 120 volt outlets shown in the illustration Outlets for 2 Prong Plug Extension Cords 1 Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord 2 As the distance from the supply outlet increases you must use a heavier gauge extension cord Using extension cords with inadequately sized wire causes a serious drop in voltage resulting in loss of power and possible tool damage See Table A 3 The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Table A 4 When using more than one extension cord to make up the total length make sure each cord contains at least the minimum wire size required See Table A 5 If you are using one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Table A 6 If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use Item 60765 For technical questions please call 1 800 444 3353 Outlets f
5. create sparks which may ignite the dust or fumes Page 2 For technical questions please call 1 800 444 3353 Item 60765 Electrical safety 1 Power tool plugs must match the outlet 4 Never modify the plug in any way Do not use any adapter plugs with grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock 2 Avoid body contact with grounded surfaces 5 such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded 3 Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Personal safety 1 Stay alert watch what you are doing and use 4 common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating 5 power tools may result in serious personal injury 2 Use personal protective equipment Always wear eye protection Safety equipment such as 6 dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries 3 Prevent unintentional starting Ensure the Trigger is in the off position before connecting to power source picking up or carrying the tool Carrying power tools with your finger on the Trigger or energizing power tools that have the Trigger on invites accid
6. provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation Page 3 wn gt TI m lt Service Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Specific Safety Rules 1 Avoid Serious Burns The Soldering Gun reaches 1184 F Do not point the Soldering Gun or turn yourself toward another person while soldering Do not open Soldering Gun Do not attempt to open and repair this unit It must be serviced by a qualified technician To prevent electric shoc
7. seq WARNING Handling the cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator A SAVE THESE INSTRUCTIONS Page 4 For technical questions please call 1 800 444 3353 Item 60765 AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool the plug Do not use the tool if the power cord or plug is damaged If the plug will not fit the outlet have a proper outlet installed by a qualified electrician facility before use Never remove the grounding prong from If damaged have it repaired by a service Double Insulated Tools Tools with Two Double Insulated Tools Tools with Two Prong Plugs Plugs This appliance has a polarized plug one blade is wider than the other To reduce the risk of electric shock this plug is intended to fit in
8. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference CHICAGOS etecrmic WELDING 180 WATT INDUSTRIAL SOLDERING Visit our website at http www harborfreight com Email our technical support at tech harborfreight com ITEM 607525 When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2012 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents Safely aniraa ra aN a 2 Maitena Eininn 8 SPSCHICATONS aeei tle doen 6 Parts List and Diagram ceeceeeeee
9. al questions please call 1 800 444 3353 Item 60765 Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Tool Set Up AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Make sure that the Trigger is in the off position and unplug the tool from its electrical outlet before performing any procedure in this section 1 Check that the Soldering Tip Nuts 2 2 The Soldering Gun comes with three Soldering are not loose Do not overtighten Tips for different applications Select desired Soldering Tip and install following soldering tip replacement directions outlined in the Maintenance and Servicing section on Page 8 Workpiece and Work Area Set Up 1 Designate a work area that is clean and well lit 5 If wires are to be soldered thoroughly clean or The work area must not allow access by children scrape the wires so that only the clean metal or pets to prevent distraction and injury is showing then make the wire splice 2 Route the power cord along a safe route to reach 6 If other objects are to be soldered thoroughly the work area without creating a tripping hazard or clean or scrape the metal surfaces It may exposing the power cord to possible damage The be necessary to apply acid flux not included power cord must reach the work area with enough to the metal surfaces before soldering
10. ents Power tool use and care 1 Do not force the power tool Use the 4 correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed 2 Do not use the power tool if the Trigger does not turn it on and off 5 Any power tool that cannot be controlled with the Trigger is dangerous and must be repaired 3 Disconnect the plug from the power source before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the 6 risk of starting the power tool accidentally Item 60765 For technical questions please call 1 800 444 3353 Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock If operating a power tool in a damp location is unavoidable use a Ground Fault Circuit Interrupter GFCl protected supply Use of a GFCI reduces the risk of electric shock SAFETY Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from hot parts Only use safety equipment that has been approved by an appropriate standards agency Unapproved safety equipment may not
11. k always de energize any circuits or wires to be soldered before making connections and soldering Exposure to soldering fumes can increase the risk of developing certain cancers such as cancer of the larynx and lung cancer Also some diseases that may be linked to exposure to soldering fumes are e Early onset of Parkinson s Disease Heart disease Ulcers Damage to the reproductive organs Inflammation of the small intestine or stomach Kidney damage Respiratory diseases such as emphysema bronchitis or pneumonia Keep head out of fumes Do not breathe soldering fumes Use enough ventilation to keep fumes and gases from breathing zone and general area Never lay the Soldering Gun down where the heated parts can contact flammable materials or electrical wires 10 11 12 This product is not a toy Keep it out of reach of children Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Do not leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving WARNING This product when used for welding plasma cutting soldering or similar applications produces chemicals known to the State of California to cause cancer and birth defects or other reproductive harm California Health amp Safety Code 25249 5 et
12. oint wiring unplug it after use Clean then store the splice or metal to be soldered tool indoors out of children s reach Item 60765 For technical questions please call 1 800 444 3353 Page 7 m gt Z 2 m Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Make sure that the Trigger is in the off position unplug the tool from its electrical outlet and allow it to cool completely before performing any procedure in this section TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Inspection Maintenance and Cleaning 1 BEFORE EACH USE inspect the general c Slide the ends of the new Soldering Tip into the condition of the tool Check for mounting posts of the Transformer Assembly e loose hardware d Carefully tighten the Nuts over the mounting posts by turning clockwise Make sure that the Nuts te fit squarely over threads or damage will occur to damaged cord electrical wiring the mounting post threads Do not overtighten cracked or broken parts misalignment or binding of moving parts 4 To replace the Light Bulb a Remove the Light Bulb Lens 7 from the front of the Soldering Gun any other condition that may affect its safe operation
13. or 2 Prong Plug 7 Make sure the extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it 8 Protect the extension cords from sharp objects excessive heat and damp or wet areas TABLE A RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT NAMEPLATE EXTENSION CORD LENGTH AMPERES at full load 25 50 75 100 150 ao we a le ol neo a pepo ero o Based on limiting the line voltage drop to five volts at 150 of the rated amperes Page 5 Symbology Hl a WARNING marking concerning Risk of Eye Injury Wear ANSI approved safety goggles with side shields set up and or use WARNING marking concerning Risk of Fire m Memang Do not cover ventilation ducts Keep flammable objects away A A WARNING marking concerning MESIES Risk of Electric Shock Properly connect power cord to appropriate outlet 120 V 60Hz 180W 1135 F 6 volt 3 watt Setup Before Use Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to Parts List and Diagram on page 10 Functions Soldering Tip Nut Handle Power Cord Trigger Page 6 For technic
14. s 10 SOUP E EE EA E A TE 6 Warranty oaninoar anai nia 12 Operati Merenn a ie 7 wn gt A m lt CHICAGOG ana WELDING WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION General Power Tool Safety Warnings AWARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool Work area safety 1 Keep work area clean and well lit 3 Keep children and bystanders Cluttered or dark areas invite accidents away while operating a power tool Distractions can cause you to lose control 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools
15. s or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state CHICAGOG aca WELDING 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
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