Harbor Freight Tools 18 Volt Cordless 4 Tool Combo Pack Product manual
Contents
1. 19 Setup 0 9 dee 24 OperaltiOn trien 12 CHICAGOGELECTRIC POWER TOOLS WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION GENERAL POWER TOOL SAFETY WARNINGS AWARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your battery operated cordless power tool Work area safety 1 Keep work area clean and well lit 3 Keep children and bystanders Cluttered or dark areas invite accidents away while operating a power tool Distractions can cause you to lose control 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tool2. Battery Pack 11 TIC 18V ELEG TOOLS cH jcAG09 Item 68857 For technical questions please call 1 800 444 3353 Page 9 0135 Circular Saw Components and Controls Note For additional information regarding the parts listed in the following pages refer to Circular Saw Parts List and Diagram on page 21 Battery Button Auxiliary Handle Battery Pack Bevel Scale Bevel Adjustment Knob 42 Trigger 36 Plate 50 Saw Blade 6 Laser Switch 38 Trigger Lock Button 34 Spindle Lock Button 20 I Laser Guide 14 Fence Adjusting Knob 45 Depth Gauge Depth Adjustment Knob 53 CHICAGOGELECTRIC POWER TOOLS Page 10 For technical questions please call 1 800 444 3353 Item 68857 Reciprocating Saw Components and Controls Note For additional information regarding the parts listed in the following pages refer to Reciprocating Saw Parts List on page 22 and Reciprocating Saw Assembly Diagram on page 23 Lock Button 3 Trigger 2 Blade Collet 33 Blade sold separately ex Battery Button Blade Guard 35 Battery Pack SETUP Flashlight Components and Controls Note For additional information regarding the parts listed in the following pages refer to Flashlight Parts List and Diagram on page 20 Lens Cover 2 Trigger 9 I Handle Item 68857 For technical questions please call 1 800 444 3353 Page 11 N
3. Do not cut into areas where you cannot identify possible hazards behind or inside the surface being cut Note Before Plunge Cutting drill a hole large enough to insert the Saw Blade Never allow the tip of the Saw Blade to contact the workpiece 1 Clearly mark the line of cut on the work piece 2 From a convenient starting point within the cut out area place the blade tip into the hole or opening The Blade Guard should be positioned vertically at a 90 angle to the workpiece See Figure B below Drilled Hole Guard resting on workpiece Figure D Plunge Cutting 3 Start the Saw and allow it to reach full speed 4 With the Saw resting on the Blade Guard slowly tilt the Saw Blade onto the cut line Continue this motion until the Saw Blade is perpendicular to the work piece Z lt nc Lu ou Oo 5 Continue cutting along the line to complete the cut 3 Press the Trigger to activate LED lights on the front of the Flashlight Press again to turn off the lights 4 After use press the battery release latch on the front of the Battery to release the Battery Pack from the Flashlight and slide it out of the Base to remove it Page 17 AONVNALNIVIN Maintenance and Servicing AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Release the Trigger and remove the Battery Pack before performing any inspection maintenance or cleaning procedures Procedures not specifically explain
4. NOT STARE INTO BEAM only to Circular Saw Reciprocating Saw Max Output 1 mW Wavelength 65 gt CLASS 1 Speed 0 3000 Strokes Per Minute Variable NIETO Diode Mfr Yueqing Dengke Electron Ltd Manufacture Date Flashlight a Caution Use of controls adjustments performance of procedures other than those specified herein may result in hazardous radiation exposure A Caution The use of optical instruments with this product will increase eye hazard CHICAGOGELECTRIC POWER TOOLS Page 8 For technical questions please call 1 800 444 3353 Item 68857 Setup Before Use A Charger Indicator LED s Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Green LED Continuously lit indicates charger is powered Red LED Flashing indicates that the battery is charging Continuously lit not flashing indicates that the battery has finished charging and should be removed from the charger Charger Drill Driver Components and Controls SETUP Note For additional information regarding the parts listed in the following pages refer to Drill Driver Parts List and Diagram on page 19 Torque Setting Speed Chuck 2 Ring 4 Selector 16 CAGOB CHECTRIC Direction Work Light Switch Trigger 12 Bit Groove Battery Button p
5. When ripping always use a rip fence or straight edge guide This improves the accuracy of cut and reduces the chance of blade binding Page 4 For technical questions please call 1 800 444 3353 Let bit cool before touching changing or adjusting it Bits heat up dramatically while in use and can burn you If the drill bit jams release the trigger immediately drill torque can cause injury or break bit Always use blades with correct size and shape diamond versus round of arbor holes Blades that do not match the mounting hardware of the saw will run eccentrically causing loss of control Never use damaged or incorrect blade washers or bolt The blade washers and bolt were specially designed for your saw for optimum performance and safety of operation Causes and Operator Prevention of Kickback Kickback is a sudden reaction to a pinched bound or misaligned saw blade causing an uncontrolled saw to lift up and out of the workpiece toward the operator When the blade is pinched or bound tightly by the kerf closing down the blade stalls and the motor reaction drives the unit rapidly back toward the operator If the blade becomes twisted or misaligned in the cut the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward the operator Kickback is the result of saw misuse and or incorrect operating procedures or conditions and c
6. be cut with a blade for cutting that g Use extra caution when making a lumber type Wear a NIOSH approved plunge cut into existing walls or other respirator and have appropriate ventilation blind areas The protruding blade may whenever cutting pressure treated lumber cut objects that can cause kickback 18 Do not use blades made from high speed steel 10 Check lower guard for proper closing before abrasive blades or metal or masonry cutting each use Do not operate the saw if lower blades The guards of this saw are not designed guard does not move freely and close instantly to protect against the failure of such blades Never clamp or tie the lower guard into the open position f saw is accidentally dropped 19 Place the larger portion of the saw base on lower guard may be bent Raise the lower guard the larger supported part of the workpiece with the retracting handle and make sure it This will help maintain balance and moves freely and does not touch the blade or control while the cut is completed any other part in all angles and depths of cut 20 Do not depress the spindle lock when starting or during operation Reciprocating Saw Safety Warnings 1 Hold power tools by insulated gripping surfaces 2 Use clamps or another practical way to secure when performing an operation where the cutting and support the workpiece to a stable platform tool may contact hidden wiring or its own cord Holding the work by hand or against
7. defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific leg
8. onto the workpiece using the front end of the Plate 50 as a pivot point 16 Once the Blade starts cutting release the Blade s Lower Guard 17 When the Plate is resting flat on the surface being cut continue to cut forward to the end of the cut 18 Allow the Blade to come to a full stop before removing it from the cut 19 WARNING Do not pull the Saw back Doing so will cause the Blade to climb out of the cut leading to Kickback see warnings on page 4 20 Turn the Saw around and finish the cut in a normal manner sawing forward Use a jig saw or hand saw not included to finish cutting the corners if needed Cutting Large Sheets 1 Cutting large sheets or boards requires support to prevent sagging Cutting without leveling and or proper support will cause the Blade to bind leading to kickback see warnings on page 4 2 Use sawhorses to support the board or panel to be cut CHICAGOGELECTRIC Page 16 For technical questions please call 1 800 444 3353 POWER TOOLS Item 68857 Operating Reciprocating Saw 1 Slide a fully charged Battery Pack into the bottom of the Handle making sure that it clicks into place Be sure the Battery Pack is securely seated into the Saw Handle so it will not fall off during use 2 Firmly hold the Reciprocating Saw with both hands Position the Blade near the work piece depress the Trigger Lock Button 3 and hold the Trigger down 3 Release the Lock Button once t
9. Do not install the Battery Pack the depth of cut to just barely clear the workpiece and until AFTER you complete the following remove shavings This will reduce the risk of injury Steps to set up the tool for use 4 After adjustment tighten Depth Adjusting Knob 1 Hold in the Spindle Lock Button 20 while using the Hex Wrench 51 to remove the Hex WARNING Tighten Depth Adjusting Knob before use Flange Screw 1 turning it CLOCKWISE Figure A Blade Installation Adjusting Bevel 1 Use the Bevel Adjusting Knob 42 to Hex Flange Screw 1 adjust the Saw s cutting depth 2 Turn the Bevel Adjusting Knob to loosen the Plate allowing you to adjust angle of cut 3 Use the Bevel Scale to set the desired angle anywhere between 0 45 4 After adjustment tighten the Bevel Adjusting Knob WARNING Tighten Bevel Adjusting Knob before use Inner Flange 7 Adjusting Fence PAN Fence Adjusting 2 Remove the Outer Flange 2 Knob 45 Outer Flange 2 3 Use the lever on the Lower Guard 10 to raise the Guard and remove the Blade 6 Leave the inner flange in place 4 Install the new blade with the directional arrow on the blade pointing the same as the directional arrow on the Upper Guard 5 18 Z lt nc n oO 5 Place the Outer Flange on the Fence 53 spindle recessed side first 6 Hold the Spindle Lock Button 20 while using the Hex Wrench 51 to repla
10. ND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Drill Driver Parts List and Diagram Part Description Qty 2 Chuck 3 GearBox 1 4 Torque Setting Ring 1 5 Torque Sleeve Inner Lane 1 6 1 Pan Head Screw 2 8 Spring Pad Ea 9 Motor 1 10 Housing Left Right 11 Battery Pack WM Record Product s Serial Number Part Description Qty 18 2 VN Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Item 68857 For technical questions please call 1 800 444 3353 Page 19 MAINTENANCE AONVNALNIVIN Flashlight Parts List and Diagram Part Description 17 17 Bracket 1 0 1 Page 20 CHICAGOGELECTRIC POWER TOOLS For technical questions please call 1 800 444 3353 Item 68857 Circular Saw Parts List and Diagram P
11. OILVasadO Operating Instructions A Tool Set Up AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Release the Trigger disconnect the Battery Pack and center any Direction Switch which locks the Trigger prior to making any adjustments to the tool Drill Driver Set Up WARNING Do not install the Battery Pack until AFTER you complete the following steps to set up the tool for use 1 The Drill is designed to accept up to 1 2 IN standard drill bits Do not use larger drill bits in this Drill as damage to the gears and or motor may result Always use a drill bit that is designed for the specific drilling job Keep other drill bits tucked in the Drill Driver s Bit Groove during use To lock the trigger mechanism as a safety measure slide the Direction Switch so that it is in the center position This will prevent the drill from turning on accidentally While holding the ring behind the collar of the chuck with one hand rotate the collar of the Chuck 2 counterclockwise if needed and place the desired drill bit or screw driver bit into the drill between the Chuck Jaws Hand tighten the Chuck until the bit is held securely in place centered between the Chuck Jaws Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Slide the Speed Selector 16 at the top of the Drill Dri
12. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference POWER TOOLS 18 VOLT CORDLESS FOUR TOOL cAGOD gt CHECTRIC Visit our website at http www harborfreight com Email our technical support at tech harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2012 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included ALAAVS Table of Contents SUM 2 18 Specificato S 8 Parts Lists and Diagrams
13. additionally seek medical help Liquid ejected from the battery may cause irritation or burns Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Drill Safety Warnings 1 Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring Contact with a live wire will make exposed metal parts of the tool live and shock the operator Circular Saw Safety Warnings 1 DANGER Keep hands away from cutting area and the blade Keep your second hand on auxiliary handle or motor housing both hands are holding the saw they cannot be cut by the blade 2 Do not reach underneath the workpiece The guard cannot protect you from the blade below the workpiece 3 Adjust the cutting depth to the thickness of the workpiece Less than a full tooth of the blade teeth should be visible below the workpiece 4 Never hold piece being cut in your hands or across your leg Secure the workpiece to a stable platform It is important to support the work properly to minimize body exposure blade binding or loss of control 5 Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will make exposed metal parts of the tool live and shock the operator 6
14. al rights and you may also have other rights which vary from state to state CHICAGOGELECTRIC POWER TOOLS 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
15. an be avoided by taking proper precautions as given below Item 68857 a Maintain a firm grip with both hands on the 11 Check the operation of the lower guard spring saw and position your arms to resist kickback If the guard and the spring are not operating forces Position your body to either side properly they must be serviced before use of the blade but not in line with the blade Lower guard may operate sluggishly due to damaged Kickback could cause the saw to jump backwards parts gummy deposits or a build up of debris but kickback forces can be controlled by the operator if proper precautions are taken 12 Lower guard should be retracted manually only for special cuts such as plunge cuts and compound cuts Raise lower guard by retracting handle and as soon as blade enters the material the lower guard must be released For all other sawing the lower guard should operate automatically b When blade is binding or when interrupting a cut for any reason release the trigger and hold the saw motionless in the material until the blade comes to a complete stop Never attempt to remove the saw from the work or pull the saw backward while SAFETY the blade is in motion or kickback may 13 Always observe that the lower guard is covering occur nvestigate and take corrective actions the blade before placing saw down on bench to eliminate the cause of blade binding or floor An unprotected coasting blade will cause
16. artt X Description Spindle Lock Button ock Spring ock Block Shaft eft Housing Output Shaft Lock Block Part Description 28 29 30 31 2 33 34 C2 35 36 37 38 39 40 41 42 3 44 5 Fence Adjusting Knob Connecting Screw Rod Locknut Screw M6x95 Plate Hex Wrench Depth Adjusting Knob 3 ooo Ay lololo NIS Item 68857 For technical questions please call 1 800 444 3353 Page 21 MAINTENANCE AONVNALNIVIN Reciprocating Saw Parts List Hex Wrench 28 Collet Ring 29 30 Collet Pin Partt Description Collet Ring i Partt Description Hex Ts 31 2 33 34 5 Gearshaft_ oO 7 _ MotorBracket_ 3 Internal Spline Gear 27 Wool Washer 1 oO 37 Gearshaft 8 39 40 41 42 43 44 45 46 Head Screw 47 48 9 50 51 52 53 54 55 C2 CHICAGOGELECTRIC POWER TOOLS Page 22 For technical questions please call 1 800 444 3353 Item 68857 Reciprocating Saw Assembly Diagram AONVNALNIVIN LS CHICAGOGELECTRI OWER TOO P P GU V A For technical questions please call 1 800 444 3353 Page 23 Item 68857 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from
17. attery Pack burnt out Dispose of old Battery Pack properly or recycle Replace Battery Pack Performance Accessory dull or damaged Keep cutting accessories sharp Replace as needed decreases Battery Pack wearing out Battery Pack capacity will gradually decrease through use over time If symptoms are severe recycle old Battery Pack or dispose of properly and replace it Overheating 1 Forcing tool to work too fast Allow tool to work at its own rate 2 Accessory misaligned Check and correct accessory to fence and or table alignment 3 Accessory dull or damaged Keep cutting accessories sharp Replace as needed 4 Blocked motor housing vents Wear ANSI approved safety goggles and NIOSH approved dust mask respirator while blowing dust out of motor using compressed air Follow all safety precautions whenever diagnosing or servicing the tool Disconnect Battery Pack and Charger power supply before service Page 18 For technical questions please call 1 800 444 3353 Item 68857 Parts Lists and Diagrams PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER A
18. bits for metal or steel drilling and turn the torque setting to the drill icon b Start wood drilling at very low speed to keep the bit from slipping Maintain the speed and pressure allowing for cutting without overheating the bit NOTICE Applying too much pressure will overheat Drill Driver wear out the bearings bend or burn bits and produce irregular shaped holes c When drilling large holes in metal surfaces use a small drill bit at first Then finish with a larger drill bit Be sure to lubricate the bit with oil to improve the drilling action and help increase bit life 9 When finished using the Drill release the Trigger and center the Direction Switch to lock the trigger mechanism as a safety measure 10 Remove the Battery Pack 11 Clean then store the Drill indoors and out of children s reach CHICAGOGELECTRIC Item 68857 For technical questions please call 1 800 444 3353 POWER TOOLS Page 15 Z lt nc n oO NOILVaadO Operating Circular Saw 1 WARNING TO PREVENT SERIOUS INJURY BEFORE OPERATION a Remove Battery Pack b Adjust Blade Depth to extend beyond bottom of workpiece by 1 4 IN or less Lock Depth Adjustment Knob 53 c Make sure that all guards are in place and in proper working order d Tighten all knobs bolts securely e Tighten Hex Flange Screw 2 Install fully charged Battery Pack into base at back of handle 3 Hold the saw with one hand
19. c When restarting a saw in the workpiece center the saw to walk backwards cutting whatever the saw blade in the kerf and check that saw is in its path Be aware of the time it takes for teeth are not engaged into the material f the blade to stop after switch is released saw blade is binding it may walk up or kickback from the workpiece as the saw is restarted TR DO NOT USE THIS SAW WITH THE SAW HELD UPSIDE DOWN IN A VISE The d Support large panels to minimize the risk of saw is not designed for such use and blade pinching and kickback Large panels tend cannot be used safely in that position to sag under their own weight Supports must be placed under the panel on both sides near 15 The torque developed during braking may the line of cut and near the edge of the panel loosen the blade retaining nut bolt The blade retaining nut bolt should be checked periodically Se Donor Use cnmaged and tightened if necessary especially after braking Unsharpened or improperly set blades produce narrow kerf causing excessive 16 Do not use to cut logs tree friction blade binding and kickback limbs or uneven lumber f Blade depth and bevel adjusting locking levers must be tight and secure before making cut If blade adjustment shifts while cutting it may cause binding and kickback 17 Wet lumber green unseasoned lumber and pressure treated lumber all have an increased potential for kickback and should only
20. ce the Hex Flange Screw 1 turning it clockwise Figure B Fence Adjustment 1 Loosen the Fence Adjusting Knob 45 and Lesl slide the Fence 53 to the desired setting 1 Use the Depth Adjusting Knob 53 to adjust the Saw s cutting depth Note There is a ruler on the fence to show the approximate width of cut 2 Setthe Plate 50 flat against the edge of the workpiece Loosen the Knob which will allow the Plate to be moved 2 The Fence can be removed entirely if needed 3 After adjustment if the Fence is used tighten the Fence Adjusting Knob WARNING Tighten Fence Adjusting Knob before use Item 68857 For technical questions please call 1 800 444 3353 Page 13 NOILVHJdO Reciprocating Saw Set Up WARNING Do not install the Battery Pack until AFTER you complete the following steps to set up the tool for use Installing the Saw Blade 1 Ifthere is an installed blade rotate the Chuck counterclockwise and hold it open while pulling the blade out 2 Rotate and hold the Chuck counterclockwise while inserting the Saw Blade and pushing it in to its deepest position 3 Release the Chuck to close it 4 Check that the Saw Blade is firmly locked in place and that the teeth are pointed downward Charging 1 Place the Battery Pack on a dry fireproof surface in a room where the temperature is from 50 104 F Note If recharging a newly spent Battery Pack allow it to cool completely bef
21. crete floor at least 1 foot away from all flammable objects such as drapes or walls Keep a fire extinguisher and a smoke detector in the area Frequently monitor the Charger and Battery Pack while charging This product is not a toy Keep it out of reach of children Vibration Safety This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury 1 Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool Page 6 10 11 For technical questions please call 1 800 444 3353 People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure In addition people with pacemakers should Avoid operating alone Do not use with power switch locked on Properly maintain and inspect to avoid electrical shock WARNING Some dust created by power sanding sawing grinding drilling and other construction activiti
22. d tool bits changing accessories or storing power tools etc in accordance with these instructions Such preventive safety measures reduce the taking into account the working conditions risk of starting the power tool accidentally and the work to be performed Use of the power tool for operations different from those 4 Store idle power tools out of the reach of intended could result in a hazardous situation children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users Item 68857 For technical questions please call 1 800 444 3353 Page 3 ALAAVS Battery tool use and care 1 Recharge only with the charger specified by the manufacturer A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack 2 Use power tools only with specifically designated battery packs Use of any other battery packs may create a risk of injury and fire Service When battery pack is not in use keep it away from other metal objects like paper clips coins keys nails screws or other small metal objects that can make a connection from one terminal to another Shorting the battery terminals together may cause burns or a fire Under abusive conditions liquid may be ejected from the battery avoid contact If contact accidentally occurs flush with water If liquid contacts eyes
23. ed in this manual must be performed only by a qualified technician TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general 2 AFTER USE wipe external surfaces condition of the tool Check for of the tool with clean cloth leaking swollen or cracked battery pack 3 Ni Cd BATTERY MUST BE RECYCLED jesse hardware OR DISPOSED OF PROPERLY misalignment or binding of moving parts Do not short incinerate or open Battery Pack cracked or broken parts and any other condition that may affect its safe operation Troubleshooting Possible Causes Likely Solutions 1 Battery Pack not properly 1 Remove Battery Pack make sure there are no connected obstructions reinsert the Battery Pack according to its shape it should only fit one way and press firmly until the Battery Pack locks in place Battery Pack not Make sure Charger is connected and operating properly properly charged Give enough time for Battery Pack to recharge properly Battery Pack burnt out Dispose of old Battery Pack properly or recycle Replace Battery Pack Internal damage or wear Have technician service tool Tool operates Forcing tool to work too fast Allow tool to work at its own rate slowly Battery Pack power low Recharge Battery Pack B
24. ery pack picking up or carrying the tool approved by an appropriate standards agency Carrying power tools with your finger on Unapproved safety equipment may not provide the switch or energizing power tools that adequate protection Eye protection must be have the switch on invites accidents ANSFapproved and breathing protection must be NIOSH approved for the 4 Remove any adjusting key or wrench specific hazards in the work area before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury Power tool use and care 1 Do not force the power tool Use the correct 5 Maintain power tools Check for misalignment power tool for your application The correct or binding of moving parts breakage of parts power tool will do the job better and safer and any other condition that may affect the at the rate for which it was designed power tool s operation If damaged have the power tool repaired before use Many accidents 2 Do not use the power tool if the are caused by poorly maintained power tools switch does not turn it on and off Any power tool that cannot be controlled with the 6 Keep cutting tools sharp and clean Properly switch is dangerous and must be repaired maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control 3 Disconnect the battery pack from the power tool before making any adjustments 7 Usethe power tool accessories an
25. es contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and cement or other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq WARNING Handling the cord on this product s Charger will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator If you feel any symptoms related to vibration such as tingling numbness and white or blue fingers Seek medical advice as soon as possible Do not smoke during use Nicotine reduces the blood supply to
26. he tool has power Allow the Saw to come up to full speed before addressing it to the work piece IMPORTANT Do not start the Saw if the Saw Blade is in contact with anything before operation If necessary lift the tool from the work piece before squeezing the Trigger 4 n preparation for making a cut place the Blade Guard 35 on the surface to be cut Align the Saw Blade with the direction of the cut and slowly lower the saw blade onto the cut line to begin the cut Do not attempt to cut with the tip of the Blade kickback and damage to the Blade could result Metal Cutting a When cutting metal materials with the Saw make sure to use the metal Saw Blade b Lubricate the cutting surface with cutting oil to avoid heat build up Follow the Operating the Reciprocating Saw section earlier in this manual for basic instructions c Slowly start the cut You may tip the Handle down for a slant cut 5 When finished cutting release the Trigger to stop the tool 6 Remove the Battery Pack and the Saw Blade 7 Clean then store the Saw indoors and out of children s reach Operating Flashlight 1 Slide the top of the Battery into the bottom of the Flashlight handle until Battery locks into place 2 Adjust the Flashlight s head position by rotating it up or down Item 68857 For technical questions please call 1 800 444 3353 Plunge Cutting WARNING TO PREVENT SERIOUS INJURY FROM ELECTRICAL SHOCK AND FIRE
27. mmed drill bit NOTICE Do not change direction of rotation while Chuck is rotating Wait until Chuck has come Wood Drilling Tips a For best performance use high speed drill bits for wood drilling and turn the torque setting to the drill icon Start wood drilling at very low Speed to keep the bit from slipping Increase speed as drill bit bites into wood When drilling through holes place a block or wood behind the workpiece to prevent ragged edges on the back side of the hole Metal Drilling Tips to a complete stop before changing direction a For best performance use high speed 3 If using the Drill to insert or remove screws position the driver tip in the item to insert or remove If drilling a hole hold the Drill above the area to drill Press the Trigger to start the drill NOTE The built in worklight will also activate once the Switch is pressed and turn off once Switch is released When inserting or removing a screw or bolt use slight pressure at first to keep the screw driver bit in the head of the screw or bolt and cause the screw or bolt to thread into or unthread from the material When drilling a hole let the Drill do the work using only enough pressure to follow the drill as it cuts the hole in the material When drilling a hard smooth surface use a center punch not included to mark the desired hole This will prevent the drill bit from slipping as the hole is started drill
28. on the Main Handle and the other hand on the Auxiliary Handle 4 Align Saw on cut line with the larger part of the workpiece to the left of the Saw Blade 5 Press Laser Switch 38 to activate Laser 14 WARNING Only turn Laser on when Saw is on workpiece Do not stare directly at the laser beam Do not aim the beam at any person or object other than the workpiece Do not aim Laser Guide at a workpiece with a reflective surface such as sheet steel or metal Bright shiny reflective sheet metal could direct the beam back at you 6 Push the Trigger Lock Button 34 and squeeze the Trigger 36 7 Allow the Blade to come up to full speed before contacting the workpiece Note When cutting across the grain wood fibers can lift and tear Move the Saw slowly to minimize any tearing 8 After completing the cut release the trigger Make sure that the Movable Guard closes immediately 9 To prevent accidents turn off the tool and disconnect the Battery Pack after use 10 Clean then store the tool indoors out of children s reach Pocket Cut 11 WARNING Verify workpiece is clear of any hidden wiring and utility lines before cutting 12 Draw a line on the workpiece to indicate the cut Set the Blade s depth adjustment accordingly and raise the Lower Guard 10 13 Set the Blade so that it is barely above the workpiece 14 Start the Saw and allow the Blade to come to full speed 15 Gradually lower the Blade
29. ore charging 2 Examine the Battery Pack It must be undamaged and a NiCd type Battery Pack Do not charge a cracked open or leaking Battery Pack or charge a non recommended type of Battery Pack 3 The Battery Pack s terminals are designed to fit this Charger specifically If the Battery Pack does to not fit the Charger properly do not try to insert it Do not force a Battery Pack into the Charger 4 Plug the Power Supply into a grounded 120V 60Hz receptacle 5 Connect the Power Supply to the Charger The green power LED will light showing that power is supplied to the Charger Work Piece and Work Area Set Up 1 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury Page 14 For technical questions please call 1 800 444 3353 Adjusting the Shoe CAUTION Adjust the retracted blade length to be longer than the width of the workpiece If the Blade is shorter the tip will jam in the workpiece during cutting possibly causing injury and damaging the Blade or workpiece Shoe Screws Front Cover Figure C Shoe Adjustment 1 Loosen both Cap Screws on the underside of the Front Cover 2 Adjust the Pivot Shoe in or out as needed 3 Tighten the Cap Screws Do not over tighten 6 Slide the Battery Pack into the charger until the button on the Battery Pack clicks into place The Red LED will flash to show the Bat
30. s create sparks which may ignite the dust or fumes Electrical safety Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Page 2 For technical questions please call 1 800 444 3353 Item 68857 Personal safety 1 Stay alert watch what you are doing and use 5 Do not overreach Keep proper footing and gt common sense when operating a power tool balance at all times This enables better control Do not use a power tool while you are tired of the power tool in unexpected situations or under the influence of drugs alcohol or Pd medication A moment of inattention while operating Dress properly Do not wear loose clothing or o power tools may result in serious personal injury jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry 2 Use personal protective equipment or long hair can be caught in moving parts Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard 7 If devices are provided for the connection of hat or hearing protection used for appropriate dust extraction and collection facilities ensure conditions will reduce personal injuries these are connected and properly used Use of these devices can reduce dust related hazards 3 Prevent unintentional starting Ensure the switch is in the off position before connecting the 8 Only use safety equipment that has been batt
31. tery is charging and the Green LED will continue to stay lit Note The Battery Pack s capacity will increase somewhat during the first few charging cycles A fully discharged Battery Pack will take about 1 hour to fully charge Recharging the Battery Pack for more than 1 hour can damage the battery cells 7 While charging the Battery Pack Charger and Power Supply may become warm to the touch This is normal and does not indicate a problem 8 The red LED will light continuously when the Battery Pack is charged Unplug the Charger and disconnect it from the Battery Pack when finished 9 Allow the Battery Pack to cool completely before using it 10 Press the Battery Button to release Battery Pack from the Charger 2 Secure loose work pieces using a vise or clamps not included to prevent movement while working 3 There must not be objects such as utility lines nearby that will present a hazard while working Item 68857 Operating Drill Driver 1 Insert the fully charged Battery Pack 11 into the base of the Drill Driver making sure that it clicks into place securely Be sure the Battery Pack is securely seated into the Drill Handle so it does not fall off during use 2 Slide the Direction Switch which should initially be centered in the lock position to the right for forward drilling fastening or to the left for reversing the operation Use the reverse setting only to remove screws or to release a ja
32. the hands and fingers increasing the risk of vibration related injury Wear suitable gloves to reduce the vibration effects on the user Use tools with the lowest vibration when there is a choice Include vibration free periods each day of work Item 68857 6 Grip tool as lightly as possible while still keeping 7 Toreduce vibration maintain the tool as safe control of it Let the tool do the work explained in this manual If any abnormal vibration occurs stop use immediately A SAVE THESE INSTRUCTIONS SAFETY AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the Charger Do not use the Charger if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Double Insulated Tools Tools with Two Double Insulated Tools Tools with Two Prong Plugs Plugs Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard E Association and the National Electrical Code Double insulated tools may be used in either of the 120
33. ver forward and back to adjust from the lower speed 0 400 RPM to the higher speed 0 1200 RPM Set the desired torque setting by rotating the Torque Setting Ring 4 to the desired setting a Use the torque setting marked by the drill icon for drilling b The numbered torque settings from 1 to 23 are for driving screws bolts and nuts It is recommended that a very low torque setting be used when first driving small screws into soft materials Then adjust the setting as the proper force required is determined The torque setting required depends on the item being driven In the case of screws consider the size length and type of material If a pilot hole has been drilled into the material a lower torque setting will be required In addition to single or double ended screwdriver bits adapters with hexagonal shafts with matching socket heads can also be used Fix the torque setting low enough to allow a safety margin CHICAGOG ELECTRIC POWER TOOLS Page 12 For technical questions please call 1 800 444 3353 Item 68857 Circular Saw Set Up AWARNING TO PREVENT SERIOUS INJURY FROM FLYING FRAGMENTS Do not use blades made from high speed steel abrasive blades or metal or masonry cutting blades The guards of this saw are not designed to protect against the failure of such blades Mounting Blade 3 Use the scale along the Depth Gauge located behind the main housing to determine depth of cut Adjust WARNING
34. volt outlets shown in the preceding illustration Outlets for 2 Prong Plug See Outlets for 2 Prong Plug Extension Cords Note Extension cords must not be used with this item s Charger Symbology n Double Insulated Read the manual before Y set up and or use GR Canadian Standards Association S UN WARNING marking concerning E O9 Risk of Hearing Loss UL Underwriters Laboratories Inc Waar hearing prolomio WARNING marking concerning Risk of Fire Volts Alternating Current Do not cover Charger ventilation ducts Charge on fireproof surface only Risk of Electric Shock Properly connect Charger s power WARNING marking concerning WARNING marking concerning Risk Risk of Explosion of Eye Injury Wear ANSI approved Do not puncture short or open safety goggles with side shields battery packs and do not charge damaged battery packs Item 68857 For technical questions please call 1 800 444 3353 Page 7 Specifications 120V 60Hz Input Circular Saw 4000 RPM Variable Reversible Blade Size 5 1 2 IN 7 2 24VDC Output Charger 1 Hour Charge Time SKU 68859 included BoT 18V 1500mAh NiCd y SKU 68860 one included Drill Driver 1 9 16 IN 90 Cutting Capacity 1 1 8 IN 45 0 400 0 1200 RPM Footplate Angle 0 45 Variable Reversible E Chuck 1 2 IN Keyless AVOID EXPOSURE Laser light is emitted from this opening Settings CAUTION DO
35. your body Contact with a live wire will make exposed metal leaves it unstable and may lead to loss of control parts of the tool live and shock the operator Item 68857 For technical questions please call 1 800 444 3353 Page 5 ALAAVS Additional Safety Warnings 1 Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the tool Do not lay the tool down until it has come to a complete stop Moving parts can grab the surface and pull the tool out of your control When using a handheld power tool maintain a firm grip on the tool with both hands to resist starting torque Do not leave the tool unattended when the Battery Pack is connected Turn off the tool and remove the Battery Pack before leaving The battery Charger gets hot during use The Charger s heat can build up to unsafe levels and create a fire hazard if it does not receive adequate ventilation due to an electrical fault or if it is used in a hot environment Do not place the Charger on a flammable surface Do not obstruct any vents on the Charger Especially avoid placing the Charger on carpets and rugs they are not only flammable but they also obstruct vents under the Charger Place the Charger on a stable solid nonflammable surface such as a stable metal workbench or con
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