Harbor Freight Tools 15 Watt Solar Panel Product manual
Contents
1. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to the 4 Assembly Diagram near the end of this manual Location 5 1 Locate the panel where it will receive full unobstructed sunlight especially during midday Nearby trees or tall plants will drop debris requiring the panel to be cleaned more frequently 2 The installation location for panels charge controller regulator and batteries must be inaccessible to children to prevent electric shock Build a childproof enclosure if needed 3 Install the charge controller regulator and batteries in a weatherproof enclosure with proper ventilation 1 Mounting Note There are two ways to mount the Solar Panel The first is by using the 68687 Mounting Brackets to mount the Panel to a flat wall The second is by 2 using the 68698 Frame Bracket to mount the Panel to a roof or ground or to mount vertically to a wall Installing Mounting Brackets SKU 68687 1 Select a mounting location for the Solar Panel 3 Do not mount on outside of vehicle The solar panel should face the sun and not be blocked by shadows The location should allow the panel to be protected from accidental damage 2 The mounting location should be sturdy enough to support the weight of the So2. an appropriate charge controller regulator to regulate output and prevent damage Do not attach panel to battery or power grid without proper regulator inverter and or charge controller 12 Install and use according to applicable National Electrical Code NEC standards 13 This panel is not rated for use as fire resistant roofing If installing on a roof install only over a fire resistant roof covering rated for the application 14 Verify that installation surface has no hidden utility lines before drilling or driving screws 15 Install only according to these instructions Improper installation can create hazards 16 Wear ANSI approved safety goggles and heavy duty work gloves during installation Do not wear jewelry or metal watches when working near solar panels wiring or batteries 17 Handle panel with care Glass may break or a sharp edge may be exposed during movement 18 Keep installation area clean and well lit 19 Install out of reach of children 20 Keep bystanders out of the area during installation 21 Do not install when tired or when under the influence of drugs or medication 22 Use in 12 VDC systems only SKU 96418 Battery Precautions 1 Wear splash resistant ANSI approved safety goggles and electrically insulated gloves while working near batteries Use an appropriate charge controller whenever connected to battery Charge store and maintain batteries according to supplier s i
3. 1 gt __ Use to directly charge N all kinds of 12V batteries Use to charge all kinds of vehicles and boats Use to charge regulators when needed For technical questions please call 1 800 444 3353 Page Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If ou
4. MWAI SOLON 15 Watt Solar Panel Kit 96418 Solar Panel Kit AWARNING Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible Visit our website at http www harborfreight com Email our tech support at tech harborfreight com Copyright 2007 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Revised Manual 11e IMPORTANT SAFETY In this manual on the labeling and all other information provided with this product This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death si A DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury ACAUTION CAUTIO
5. N used with the safety alert symbol 5 indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE is used to address practices not related to personal injury 8 CAUTION 9 CAUTION without the safety alert symbol is used to address practices not related to personal injury Ad Page 2 WARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and Or serious injury Save all warnings and instructions for future reference The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator For technical questions please call 1 800 444 3353 Installation Precautions INFORMATION 1 Exercise special caution if working on roof or another high location Keep proper footing and balance at all times Follow ladder supplier s precautions whenever working near or on a ladder Install all sensitive electrical components including wiring connections regulator and battery inside a weatherproof enclosure to prevent electric shock Do not wire multiple panels in series If you need to connect two or more solar panels together this work must be done by a q
6. d rating and use twist connectors not included to connect wires 2 Connect to charge controller regulator according to controller regulator s instructions 3 Secure all connections using terminals or solder all wire splices to ensure good connections 4 Weatherproof all connections and route the wire in a way that it will not be torn loose from the panel Use Voltage Regulator not included between Solar Panel and item you are powering to prevent overcharging battery and consequent damage Solar Panel may also be used to maintain charge on batteries which are powering other items such as a car radio while the car is parked 1 A10 standard lead is provided that has a two way plug end 2 Attach one of the three provided extensions as needed This kit includes Connector Cable 8 Battery Clamps 7 or Lighter Plug 6 CAUTION Disconnect the Solar Panel from cigarette lighter or battery terminal before starting engine Surges of electricity from the engine may damage the Solar Panel 1 Angle towards true north if installed in southern hemisphere Page 5 Clean and inspect the solar panel system MONTHLY or more frequently to maintain peak efficiency Procedures not specifically explained in 1 Wear electrically insulated gloves and this manual must be performed by a ANSI approved safety goggles Dry solar qualified service technician panels and outdoor wiring thoroughly 2 Cover all solar panels wi
7. er decrease the angle by up to 10 In the Spring and Fall keep the panel at the angle recommended on the chart on page 4 Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Page 6 For technical questions please call 1 800 444 3353 SKU 96418 Parts List and Assembly Diagram Qty FrontFrame Solar Cel a SKU 96418 Qty Lighter Plug _ 1 7 Battery Clamp _ _
8. ged during installation Open the Frame Bracket and adjust it to the desired angle See Figure 3 below Figure 3 SKU 96418 4 Once the desired angle is reached insert the Screw and Wing Nut to lock the angle See Figure 4 below Mounting Holes Figure 4 Wing Nut 5 Use the Screws and Wing Nuts to secure the two Frame Brackets to the Solar Panel s frame See Figure 5 below Figure 5 6 Secure the Frame Brackets to the desired mounting location The Solar Panel can be mounted horizontally to the ground on on the roof or vertically to a wall See Figure 6 below Mounting on the ground or roof Figure 6 Mounting on the wall 0 SKU 96418 For technical questions please call 1 800 444 3353 7 Whether mounting with the Brackets or Frame make sure to angle the face of panel toward true south according to chart that follows eatirude eolar Pane Angie Panel Angle 04 107 Latitude 5 21 45 Latitude 10 46 64 _ Latitude 15 Wiring Note Only a licensed electrician and a licensed building contractor can safely design and implement a grid tie in system Any grid tie in system must meet all applicable building and electrical codes and must meet standards established by the area power company 1 Run wires from panels through weatherproof grommets and into enclosure where charge controller regulator is located Use wires of the proper size an
9. lar Panel and any additional accessories Before drilling be sure there are no hidden wires or utility lines that may be damaged during installation 3 To mount Solar Panel s frame insert SKU 68687 Mounting Brackets not included into the mounting holes along the Panel s frame See Figure 2 above Page 4 For technical questions please call 1 800 444 3353 Mounting Unit t SKU 68687 Figure 2 Mounting Holes Make sure to rotate the Mounting Units outward so that the units surface mounting holes are visible See Figure 2 above WARNING Do NOT drill through the Solar Panel s frame You may damage the frame or break the glass Once all four Mounting Units are securely in place mount the Solar Panel to an appropriate mounting area using screws and nuts not included through the Mounting Units WARNING Verify mounting area is free of hidden wires or utility lines before installing Installing Frame Bracket SKU 68698 Select a mounting location for the Solar Panel The solar panel should face the Sun and not be blocked by shadows The location should allow the panel to be protected from accidental damage The mounting location should be sturdy enough to support the weight of the Solar Panel and the 68698 Mounting Bracket Before installing be sure there are no hidden wires or utility lines that may be dama
10. nstructions Service Precautions 1 For technical questions please call 1 800 444 3353 Before service maintenance or cleaning a Dry solar panels and outdoor wiring thoroughly while wearing electrically insulated gloves b Cover all solar panels with an opaque cover such as a blanket c Disconnect all solar panels d Disconnect all batteries Do not service during rain fog or any other wet humid weather Do not stand on or otherwise apply pressure to panel Do not allow children to play with or near this item or electrical components Inspect at least monthly do not use if damaged parts are loose water is found inside the housing electrical insulation is cracked or damaged or connections are loose Maintain product labels and nameplates These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement WARNING Handling the cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq SAVE THESE INSTRUCTIONS Page 3 Specifications Rated Output 12 V 15W 13 IN Wx 37 IN H Note Output will decrease as the panel gets hotter than room temperature 70 F Angle solar intensity cloud cover and other factors will effect output Installation IMPORTANT
11. r inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state WONDER GD Cyr 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
12. th an opaque AWARNING cover such as a blanket TO PREVENT SERIOUS INJURY FROM ELECTRIC 3 Disconnect all solar panels and batteries SHOCK Before service maintenance or cleaning 4 Clean solar panels one at a time with mild non abrasive cleanser and soft cloth and paper towels a Dry solar panels and outdoor y p Do not clean with brushes or abrasive cleaners wiring thoroughly while wearing electrically insulated gloves 5 Inspect the general condition of the solar panel b Cover all solar panels with an opaque system panels batteries controllers and mounting cover such as a blanket Check for loose hardware wiring insulation damage or weathering cracked glass open housing cracked c Disconnect all solar panels p or broken parts loose or corroded contacts and any d Disconnect all batteries other condition that may affect its safe operation TO PREVENT SERIOUS INJURY FROM 6 Inspect and maintain batteries according ELECTRIC SHOCK OR CUTS to supplier s instructions Do not use damaged solar panel If wiring insulation is damaged or Adjustment weathered glass is cracked or housing is opened have the problem To increase efficiency f furth corrected before further use 1 In the Winter increase the panel s angle by 10 Note It is normal to see up to 20 degradation in amorphous silicon solar panel performance within the first 6 months before the amorphous coating stabilizes 3 2 Inthe Summ
13. ualified electrician unless they are connected through a regulator This solar panel kit is not designed for tie in to a grid Only a licensed electrician and a licensed building contractor can safely design and implement a grid tie in system Any grid tie in system must meet all applicable building and electrical codes and must meet standards established by the area power company Improper grid tie in can result in electrocution fire and other serious personal injury and property damage An incorrectly installed grid tie in system can cause feedback voltage resulting in electrocution of electrical utility workers Do not stand on or otherwise apply pressure to panel Handle solar panel with care edges may be sharp Do not focus light on panel Install components with enough space to allow proper cooling This product may occasionally produce more current and or voltage than its rated output Increase output ratings by 25 when determining component required voltage and amperage ratings Refer to Section 690 8 of the National Electrical Code for an additional multiplying factor of 125 percent 80 percent derating which may apply SKU 96418 10 Panel must be connected using UL listed outdoor rated wire of the correct thickness gauge for the amperage rating and length see warning number 9 also Follow the guidelines in the chart below Current Maximum Length in Amps 8 200 8 6 Minimum Wire Gauge 11 Install
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