Harbor Freight Tools 14 in. 2 HP Cut_Off Saw Product manual
Contents
1. Vise Handle 28 Figure E Vise Components e U m S e zZ Crilsmaster Page 10 For technical questions please call 1 888 866 5797 Item 91938 General Operating Instructions AWARNING TO PREVENT SERIOUS INJURY DO NOT OPERATE WITH ANY GUARD DISABLED DAMAGED OR REMOVED Moving guards must move freely and close instantly Bolt 112 MUST be loose before operation 1 Using the vise secure your workpiece and if necessary adjust the angle of the cut Raise the Saw by pushing down on it and pulling out the Lock Ball 25 Plug the Power Cord into the nearest 120 VAC grounded electrical outlet Slide the Trigger Lock and pull the Trigger to start the Saw Allow the cut off wheel to attain full speed With one hand on the Handle and the other hand clear slowly bring the Saw down onto the Base letting the Saw do the work Do not apply excessive force If the cut off wheel does not cut all the way through the workpiece raise the Saw and release the Trigger Unplug the unit Wait until the unit comes to a full stop Remove the workpiece Set the depth adjustment to a deeper setting After adjusting the depth bring the Saw all the way down to make sure the cut off wheel doesn t contact the Base If it does contact any part of the Base re adjust the depth so it doesn t 6 Repeat the cutting process starting with number 1 above Once the cut is completed turn off the Saw by releasing t2. 63 use the Hex Key 111a to loosen the Socket Head Bolt 54 See Figure B Socket Head Bolt 54 Figure B Socket Head Bolt Crilsmaster Page 8 For technical questions please call 1 888 866 5797 Item 91938 Tool Set Up cont d 5 Remove the Socket Head Bolt 54 Depth Adjustment the Flange Washer 96 the Outer Flange 55 and the cut off wheel sold separately See Figure C Note The Cutting Depth will need to be Socket Head adjusted whenever a worn down wheel Bolt 54 is replaced with a new one Flange 1 Loosen the Nut 15 on the Depth Washer 96 Adjustment Bolt 16 shown in Figure D Outer Flange 55 C U EO Wheel E Fence 57 Figure C Cut Off Wheel Hardware 6 Replace with a new cut off wheel and reassemble the parts listed above in number 5 The concave Bolt 16 side of the Outer Flange 55 must face the wheel While holding the Lock Pin 63 tighten the Nut 15 Socket Head Bolt 54 with the Hex Key 111a Figure D Depth Adjustment 7 LOOSEN THE BOLT 112 and make sure that the Swing Guard 53 moves freely back into place before operation 2 Turn the Depth Adjustment Bolt 16 to change the depth so that the wheel will not contact the base at any time during cutting 3 After adjustment tighten the Nut 15 against the Bracket 14 to lock the adjustment in place Z O H lt aa Lu ou O Crilsmaster Item 91938 For technical que
3. Also use face or dust mask if cutting operation is dusty Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses 12 SECURE WORK Use vise to hold work when practical It s safer than using your hand and it frees both hands to operate tool Item 91938 13 14 15 16 17 18 19 20 For technical questions please call 1 888 866 5797 DON T OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories SAFETY DISCONNECT TOOLS before servicing when changing accessories such as blades bits cutters and the like REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure switch is in off position before plugging in USE RECOMMENDED ACCESSORIES Consult the owner s manual for recommended accessories The use of improper accessories may cause risk of injury to persons NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its oper
4. FORCE TOOL It will do the job better 3 KEEP WORK AREA CLEAN and safer at the rate for which it was designed Cluttered areas and benches invite accidents 8 USE RIGHT TOOL Don t force tool or attachment 4 DON T USE INDANGEROUS ENVIRONMENT to do a job for which it was not designed Don t use power tools in damp or wet locations or expose them to rain Keep work area well lighted Page 2 For technical questions please call 1 888 866 5797 Item 91938 General Tool Safety Warnings cont TABLE A RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 VOLT NAMEPLATE EXTENSION CORD AMPERES LENGTH at full load 25 10 1 12 12 1 16 9 USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table A shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord 14 12 Do not use EA Pe 6 i ARET a 10 WEAR PROPER APPAREL Do not wear loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair 11 ALWAYS USE SAFETY GLASSES
5. Parts List and Diagram 000 e 14 SClUP eerie etn Ree 7 Warranty ccccccecceeeseeeeeeeeceeeeeeeeeeeteeneees 16 Operations eke eee 8 wn gt mn m j lt drilmaster WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol Itis used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION General Tool Safety Warnings Failure to follow the warnings and instructions may result in electric shock fire and or serious injury WARNING Read all safety warnings and instructions Save all warnings and instructions for future reference 1 KEEP GUARDS IN PLACE and in working order 5 KEEP CHILDREN AWAY All visitors should be kept safe distance from work area 2 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to 6 MAKE WORKSHOP KID PROOF with padlocks see that keys and adjusting wrenches are master switches or by removing starter keys removed from tool before turning it on 7 DON T
6. Swing Guard only enough to begin the cut As soon as the cut off wheel enters the material the Swing Guard must be released For all other sawing the Swing Guard should be allowed to operate automatically 3 The Saw is not to be used for any cutting in the locked down position The Saw should be locked down position only for carrying and storage 4 Always use cut off wheels with a 14 diameter 1 arbor hole and rated at a minimum of 3 500 RPM Cut off wheels that do not match the mounting hardware of the Saw or that are rated at less than the Saw s maximum RPM may fly off the Saw or may run eccentrically causing loss of control 5 Never use damaged or incorrect cut off wheel washers or bolts The cut off wheel s washers and bolts were specially designed for your Saw for optimum performance and safety of operation 6 Do not use the cut off wheel sold separately to cut aluminum copper brass or other non ferrous metals The cut off wheel is designed to cut only ferrous iron containing metals such as steel alloys and cast iron If using other cut off wheels only use them on materials that the manufacturer recommends 7 Before using the Cut Off Saw make sure the cut off wheel is properly mounted on the saw spindle Make sure the cut off wheel is balanced and is not broken or bent 8 Wear eye protection 9 Use grinding wheel suitable for speed of cut off wheel 10 Replace cracked wheel immediately 11
7. 4 Cut Off Wheel for Metal Item 44814 sold separately Wheel Types ri Cut Off Wheel for Masonry Item 44815 sold separately Cutting Capacity Quick Release ri ist Setting Vise Capacities 9 1 2 2nd Setting Arbor Sizes Size 1 US 250100 Setup Before Use Functions Handle 100 109 Motor Housing 75 Base 13 Vise Handle 28 Trigger 103 Lock Lock Ball 25 Depth Adjustment Bolt 16 Nut 15 Item 91938 For technical questions please call 1 888 866 5797 Page 7 e m S e zZ Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Tool Set Up AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Release the Trigger unplug the tool from its electrical outlet and allow the wheel to cool completely before performing any inspection maintenance or cleaning procedures To Remove or Install a Cut Off Wheel 1 Raise the Saw if it is locked down by pushing down on it and pulling out the Lock Ball 25 2 Open the Swing Guard 53 and tighten the Bolt 112 to secure it while working on the Wheel 3 Push the Lock Pin 63 towards the Fixed Guard 60 as shown in Figure A Rotate the wheel until the Lock Pin 63 slides into place Handle Figure A Lock Pin 4 While continuing to hold down the Lock Pin
8. Do not overtighten wheel nut 12 Use only flanges furnished with the Cut Off saw 13 Frequently clean grinding dust from beneath Cut Off saw 14 Wear a full face shield over ANSI approved safety goggles during use Item 91938 15 16 17 18 19 20 21 22 23 24 25 For technical questions please call 1 888 866 5797 DO NOT OPERATE WITH ANY GUARD DISABLED DAMAGED OR REMOVED Moving guards must move freely and close instantly The use of accessories or attachments not recommended by the manufacturer may result in a risk of injury to persons When servicing use only identical replacement parts SAFETY Only use safety equipment that has been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area Industrial applications must follow OSHA guidelines Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the tool People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure WARNING Some dust created by p
9. If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Page 14 For technical questions please call 1 888 866 5797 Item 91938 Assembly Diagram Note Hex Key 111a not shown MAINTENANCE Item 91938 For technical questions please call 1 888 866 5797 Page 15 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this war
10. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference ITEM 91938 master 14 Industrial Cut Off Saw Cut Off Wheel sold separately Visit our website at http www harborfreight com REV 14 Email our technical support at productsupport harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 888 866 5797 as soon as possible Copyright 2004 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents Safely e ea AA 2 Maintenance s node eae 12 SPeCifiCatiOnS 2 2 ceeteeestegiegteeee deeds 7
11. ation A guard or other part that is damaged should be properly repaired or replaced NEVER LEAVE TOOL RUNNING UNATTENDED TURN POWER OFF Don t leave tool until it comes to a complete stop Page 3 wn gt mn m j lt Grounding Instructions AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION READ AND FOLLOW THESE INSTRUCTIONS 110 120 VAC Grounded Tools Tools with Three Prong Plugs 1 Inthe event of a malfunction or breakdown 6 Repair or replace damaged or grounding provides a path of least resistance for worn cord immediately electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding NOES plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances O G di 2 Do not modify the plug provided if it will se ing not fit the outlet have the proper outlet installed by a qualified electrician 3 Improper connection of the equipment grounding 125 VAC 3 Prong Plug and Outlet conductor can result in a risk of electric shock for up to 125 VAC and up to 15 A The conductor with insulation having an outer surface that is green with or without yellow 7 This tool is intended for use on a circuit that has Stripes is the equipment grounding conductor If an outlet that looks like the one illustrated a
12. bove in repair or replacement of the electric cord or plug 125 VAC 3 Prong Plug and Outlet The tool has Is necessary do not connect the equipment a grounding plug that looks like the plug illustrated grounding conductor to a live terminal above in 125 VAC 3 Prong Plug and Outlet 4 Check with a qualified electrician or service 8 The outlet must be properly installed and grounded personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded 9 Do not use an adapter to connect this tool to a different outlet in accordance with all codes and ordinances 5 Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Page 4 For technical questions please call 1 888 866 5797 Item 91938 Cut Off Saw Safety Warnings For Your Own Safety Read Instruction Manual Before Operating Cut Off Saw 1 Check Swing Guard 53 for proper closing before each use Do not operate the Saw if the Swing Guard does not move freely and close instantly Never clamp or tie the Swing Guard into the open position If the saw is accidently dropped the Swing Guard may be bent Raise the Swing Guard and make sure it moves freely and does not touch the Cut Off Wheel or another part in all depths of cut 2 The Swing Guard should be retracted manually only for special cuts such as Pocket Cuts and Compound Cuts Raise the
13. erm exposure to vibration may cause the blood supply to the hands and fingers temporary or permanent physical injury increasing the risk of vibration related injury particularly to the hands arms and shoulders To 7m reduce the risk of vibration related injury 3 ee the gt 1 Anyone using vibrating tools regularly or for an m extended period should first be examined by a 4 Use tools with the lowest vibration when there 2 doctor and then have regular medical check is a choice between different processes ups to ensure medical problems are not being Include vibration free periods each day of work caused or worsened from use Pregnant women or people who have impaired blood circulation 6 Grip tool as lightly as possible while still keeping to the hand past hand injuries nervous system safe control of it Let the tool do the work disorders diabetes or Raynaud s Disease should not use this tool If you feel any medical or 7 To reduce vibration maintain the tool as physical symptoms related to vibration such as explained in this manual If any abnormal tingling numbness and white or blue fingers vibration occurs stop use immediately seek medical advice as soon as possible A SAVE THESE INSTRUCTIONS Crilsmaster Page 6 For technical questions please call 1 888 866 5797 Item 91938 Specifications Electrical Input 120VAC 60Hz 15A Motor No Load Speed 3 500 RPM Max Accessory Diameter Recommended Cut Off 1
14. he Trigger and unplug the unit Do not attempt to remove the workpiece until the cut off wheel has stopped moving To prevent accidents turn off the tool disconnect its power supply and lock it down by pushing it down as far as it will go and then pushing the Lock Ball 25 in after use Clean then store the tool indoors out of children s reach Z O H lt oO Lu ou O Crilsmaster Item 91938 For technical questions please call 1 888 866 5797 Page 11 2 Z j m gt Z 2 m Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Release the Trigger unplug the tool from its electrical outlet and allow the wheel to cool completely before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general condition 2 AFTER USE wipe external surfaces of the tool Check for loose hardware misalignment of the tool with clean cloth or binding of moving parts cracked or broken parts damaged electrical wiring and any other 3 AMWARNING If the supply cord of this condition that may affect its safe operation power tool i
15. ower sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints e Crystalline silica from bricks and cement or other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq WARNING The cord of this product contains lead and or di 2 ethylhexyl phthalate DEHP chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Page 5 Vibration Safety This tool vibrates during use Repeated or 2 Do not smoke during use Nicotine reduces long t
16. ranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state Crilsmaster 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797
17. roper diameter for its length and load See Extension Cords in GROUNDING section Follow all safety precautions whenever diagnosing or servicing the tool Disconnect power supply before service MAINTENANCE Item 91938 For technical questions please call 1 888 866 5797 Page 13 Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List Bolt M6x14 Screw Cd Sliding Jaw 35 Part Description 53 Swing Guard il sold separatel 57 58 59 61 62 63 6 6 7 0 1 2 3 6 Part Description Spring i 86 89 Binding Ring 96 98 99 101 Gear 101 Screw Record Product s Serial Number Here 2 Z par m gt Z 2 m Note
18. s damaged it must be replaced only by a qualified service technician Page 12 For technical questions please call 1 888 866 5797 Item 91938 Troubleshooting Possible Causes Likely Solutions Tool will not start 1 Cord not connected 1 Check that cord is plugged in 2 No power at outlet 2 Check power at outlet If outlet is unDowered turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads 3 Tool s thermal reset breaker 3 Turn off tool and allow to cool tripped if equipped Press reset button on tool 4 Internal damage or wear 4 Have technician service tool Carbon brushes or switch example Tool operates slowly Extension cord too ae or Eliminate use of extension cord If an extension A aris cord is needed use shorter heavier gauge cord See Extension Cords in GROUNDING section decreases over time or rattling brushes or bearings for ae Overheating 1 Forcing machine to work too fast 1 Allow machine to work at its own rate 2 Accessory misaligned 2 Check and correct accessory to fence and or table alignment 3 Blocked motor housing vents 3 Wear ANSI approved safety goggles and NIOSH approved dust mask respirator while blowing dust out of motor using compressed air 4 Motor being strained by long or Eliminate use of extension cord small diameter extension cord If an extension cord is needed use one with the p
19. stions please call 1 888 866 5797 Page 9 Work Piece and Work Area Set Up 1 Designate a work area that is clean and well lit b To cut at various angles up to 45 The work area must not allow access by children adjust the Angle Scale 35 by loosening the or pets to prevent distraction and injury two Bolts 41 amp 44 as shown in Figure F Adjust the Angle Scale to the desired setting 2 Route the power cord along a safe route to reach and then tighten the Bolts 41 amp 44 the work area without creating a tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough ann A T extra length to allow free movement while working ZENON 2 Ze 3 Secure loose work pieces using the vise Bolts 41 amp 44 to prevent movement while working a To use the Quick Release 31 put the Quick Release 31 tab in the position shown in Figure E and push the Vise Handle 28 up against the workpiece Then tighten the Vise Handle 28 When releasing loosen the Vise Handle 28 a few turns lift up the Quick c To reposition the Angle Scale 35 Release 31 and pull the Vise Handle 28 open remove both of the Bolts 41 amp 44 and reattach the Angle Scale at the upper two screw holes See Figure E Figure F Angle Scale Place Workpiece Quick Here Release 31 4 There must not be objects such as utility lines nearby that will present a hazard while working
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