Harbor Freight Tools 12Volt Product manual
Contents
1. Remove the Nozzle from the object 13 Verify tire pressure with a tire pressure gauge not included then replace the valve cap where applicable 14 If the tire pressure is low repeat the steps beginning with Step 7 15 When finished remove the Clamps from the power source CAUTION The metal parts of the compressor and hoses will become hot during use Do not touch them 16 Allow the Compressor to cool then wipe down and replace into the included storage bag Return the Nozzles to the small storage bag attached to the Compressor Hose 17 Store in a dry location PITTSBURGH Page 6 For technical questions please call 1 800 444 3353 Item 69285 Maintenance and Servicing AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch OFF and disconnect the Battery Clamps before performing any inspection maintenance or cleaning procedures Procedures not specifically explained in this manual must be performed only by a qualified technician TO PREVENT SERIOUS INJURY FROM COMPRESSOR FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general 7T Lubricate the Shaft and Piston condition of the air compressor Check for Ring after using 20 times loose hardware a Remove the four Screws holding the Front Cover in place and slid2. attach it to the end of the Air Nozzle 4 Turn on the car engine 5 Attach the clamps on the Power Cord onto the 12V automotive battery not included power source a Connect the RED clamp of the Compressor to the positive terminal of the battery b Connect the BLACK terminal of the Compressor to a good ground source on the engine block WARNING Do NOT connect it to the other battery terminal Note Connect to 12VDC power source only 6 Be sure the valve stem is clean and free of dirt 7 Turn the Compressor On Off Switch to the ON position Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product 2 Locate the Compressor on a flat level surface Route the air hose along a safe route to reach the work area without creating a tripping hazard or exposing the air hose to possible damage The air hose must be long enough to reach the work area with enough extra length to allow free movement while working Note Turn the Compressor on before connecting to the tire valve to prevent blowing the fuse 8 Holding the Air Nozzle Grip connect the Nozzle to the valve stem of the item to be inflated 9 Monitor the Pressure Gauge carefully to avoid over inflating the item 10 Continue inflating until the recommended pressure is reached 11 Turn the compressor On Off Switch to the OFF position 12
3. oe Figure B only with fuse of same type and rating Do ribs on titter not replace with any other object housing with the three recessed grooves in the filter cover and push the cover snapping it onto the housing Thread the assembly back into the front cover being careful not to cross thread it MAINTENANCE Item 69285 For technical questions please call 1 800 444 3353 Page 7 AONVNALNIVIN Troubleshooting Decreased output Severe air leakage Slight air leakage is normal especially on older tools A Page 8 Not enough air pressure and or air flow Blocked air inlet Filter 3 Air leaking from loose housing or connections Mechanism contaminated Cross threaded housing components Loose housing Dirty worn or damaged valve Poor clamp connection Power Switch in Off O position Run down battery Blown Fuse Check for loose connections Clean air inlet screen of buildup Make sure housing and connections are properly assembled and tight Have qualified technician clean and where possible lubricate mechanism Check for incorrect alignment and uneven gaps If cross threaded disassemble and replace damaged parts before use Tighten housing assembly If housing cannot be tightened properly internal parts may be misaligned Clean or replace valve assembly Clean clamps and reconnect properly Turn Power Switch to On I po
4. 6 FuseHolder 27 PowrCod 28 ceam 29 Bearing6201z 30 fsan 51 PstonRmg Pressing Ring 1 2 2 2 2 2 2 2 2 2 2 4 5 7 1 1 1 1 1 1 1 1 1 1 2 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 1 2 3 4 5 6 f 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 Accessory List Part Description Function Inflator Nozzle 1 Medium size fill orifice Inflator Nozzle 2 Small size fill orifice Needle Nozzle Inflate balls For technical questions please call 1 800 444 3353 Parts List and Diagram Parts List Part Description Qty 36 37 38 39 40 a1 12 43 TT 45 46 a7 48 49 50 51 52 53 54 60 Quick Connector SiC Fuse not shown 26A 30A Overload Protection Blade type Item 69285 Assembly Diagram 24 62 lt 2122 23 20 1718 19 53 UB gb cem MAINTENANCE Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Item 69285 For technical questions please call 1 800 444 3353 Page 11 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is fre
5. Air Compressor Safety Warnings 1 Risk of fire or explosion do not spray flammable liquid in a confined area or towards a hot surface Spray area must be well ventilated Do not smoke while spraying or spray where spark or flame is present Arcing parts keep compressor at least 20 feet away from explosive vapors such as when spraying with a spray gun Risk of bursting do not adjust regulator higher than marked maximum pressure of attachment Risk of injury do not direct air stream at people or animals Do not use to supply breathing air Do not leave compressor unattended for an extended period while plugged in Unplug compressor after working Keep compressor well ventilated Do not cover compressor during use Do not use cigarette lighter adaptor to power this unit If powered with the battery of a vehicle start and run engine during inflation period Do not remove the valve cover or adjust internal components Compressor head gets hot during operation Do not touch it or allow children nearby during or immediately following operation 10 Do not use the air hose to move the compressor Vibration Precautions This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury Page 4 11 12 13 14 15 16 17 18 19 The use of
6. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference P T TTSB UR G H ITEM 69285 12V 150 PSI High Volume Air Compressor Visit our website at http www harborfreight com Email our technical support at tech harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2012 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included ALAAVS Table of Contents E 2 Maintenance rnerh enero f m 5 Parts List and Diagram 10 iii
7. accessories or attachments not recommended by the manufacturer may result in a risk of injury to persons All air line components including hoses pipe connectors filters etc must be rated for a minimum working pressure of 150 PSI or 150 of the maximum system pressure whichever is greater Industrial applications must follow OSHA guidelines Maintain labels and nameplates on the compressor These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement This product is not a toy Keep it out of reach of children Operate unit on level surface People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure WARNING The brass components of this product contain lead a chemical known to the State of California to cause birth defects or other reproductive harm California Health amp Safety code 25249 5 et seq This Compressor will automatically shut off on overload or under excessive heat Should this occur turn the Power Switch to its OFF position Wait until the Compressor cools Then turn the Power Switch to its ON position to resume work Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not bein
8. breakage of parts and any other condition that may affect the compressor s operation If damaged have the compressor repaired before use Many accidents are caused by a poorly maintained compressor c Do not abuse the cord Never use the cord for unplugging the compressor Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock 3 Personal safety e Use the compressor in accordance with a Stay alert watch what you are doing and these instructions taking into account use common sense when operating this the working conditions and the work to compressor Do not use this compressor be performed Use of the compressor for while you are tired or under the influence operations different from those intended of drugs alcohol or medication A moment could result in a hazardous situation of inattention while operating a compressor s 5 Service may result in serious personal injury a Have your compressor serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the compressor is maintained b Use personal protective equipment Always wear ANSI approved eye protection during setup and use c Prevent unintentional starting Ensure the switch is in the off position before connecting to power source or moving the compressor Item 69285 For technical questions please call 1 800 444 3353 Page 3 ALAAVS
9. d esae tee iuiuo 6 Warranty E notet ent dee Y PITTSBURGH A DANGER AWARNING ACAUTION NOTICE CAUTION Page 2 WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury Addresses practices not related to personal injury For technical questions please call 1 800 444 3353 Item 69285 IMPORTANT SAFETY INFORMATION General Safety Warnings Failure to follow the warnings and instructions may result in electric shock fire and or serious injury WARNING Read all safety warnings and instructions Save all warnings and instructions for future reference The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SAFETY 1 Work area safety 4 Compressor use and care a Keep work area clean and well lit a Do not use the compressor if the
10. e from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specif
11. e the Front Cover off See Assembly Diagram misalignment or binding of parts cracked or broken parts P b Put a drop or two of machine oil on the damaged electrical wiring and Shaft and Piston Ring Note Turn the any other condition that may Compressor upside down to allow the oil affect its safe operation to penetrate onto the piston rings c Slide the Front Cover back on and 2 AFTER USE wipe external surfaces of secure in place with the four screws the compressor with a clean cloth 3 Store the Air Compressor in a clean dry safe location out of reach of children and other unauthorized people 4 AFTER EVERY 500 HOURS OF REGULAR USE replace Compression Ring and Inlet and Outlet Valves Please note This work should only be done by a qualified service technician 5 Rotate Filter counterclockwise and remove from the compressor Gently pry the cover from the threaded end Remove the filter wash in warm water and liquid soap no harsh powder soap rinse thoroughly and let dry REESE i gt AOL Air Filter Figure C 8 If the Fuse needs to be replaced unthread the two screws holding the fuse in place Slide out the Fuse holder replace the old Fuse with a new Fuse included in the inflator nozzle bag and slide the Fuse holder back into its 9 incon Bn slot Fasten back into place with the screws into the filter holder Align the 2 WARNING To prevent fire replace fuse a
12. g caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possible A SAVE THESE INSTRUCTIONS For technical questions please call 1 800 444 3353 Item 69285 Specifications Electrical Rating 12 VDC 150 PSI Air Flow Capacity 1 35 CFM Components and Controls End of Unit Compressor Hose pen pi S V On Off Switch on end of unit a j oe on ma Air Nozzle Grip J Pressure Gauge Nozzles Figure A Item 69285 For technical questions please call 1 800 444 3353 Page 5 NOILVasAdO Operating Instructions A Compressor Area Set Up 1 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent injury General Operation 1 Turn the On Off Switch to the OFF position 2 Connect the coiled Air Hose to the Compressor Hose a Pull back on the collar of the Air Hose s coupler b Firmly insert the Compressor Hose connector into the coupler c Release the collar which will snap the connector into place d Pull lightly on both hoses to ensure a proper connection 3 Select the desired Nozzle accessory and
13. ic legal rights and you may also have other rights which vary from state to state PITTSBURGH 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
14. sition Recharge battery Replace Fuse Follow all safety precautions whenever diagnosing or servicing the tool Disconnect from battery before service For technical questions please call 1 800 444 3353 Item 69285 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO MAINTENANCE PITTSBURGH Item 69285 For technical questions please call 1 800 444 3353 Page 9 AONVNALNIVIN Page 10 Part Description 2 md 4 4 4 4 5 6 BEEN 8 9 E39 LM 12 13 14 15 16 17 Motor Cover Board 18 Temperature Controller 19 SpringWasher 2 20 Screw 5x150 21 Nut 22 Decoratve Rng 28 Rear Cover 24 Scew5xid CS 25 swn 2
15. switch Cluttered or dark areas invite accidents does not turn it on and off Any compressor that cannot be controlled with the switch b Do not operate the Compressor in explosive is dangerous and must be repaired atmospheres such as in the presence of flammable liquids gases or dust b Disconnect the plug from the power source Compressor motors produce sparks before making any adjustments changing which may ignite the dust or fumes accessories or storing the compressor Such preventive safety measures reduce the c Keep children and bystanders awa P 4 7 risk of starting the compressor accidentally from an operating compressor c Store an idle compressor out of the reach 2 Electrical safety of children and do not allow persons a Compressor plugs must match the outlet unfamiliar with the compressor or these Never modify the plug in any way instructions to operate it A compressor is Do not use any adapter plugs with grounded dangerous in the hands of untrained users compressors Standard plugs and matching d Maintain the compressor Keep the outlets will reduce risk of electric shock compressor clean for better and safer b Do not expose compressor to rain or wet performance Follow instructions for conditions Water entering a compressor lubricating and changing accessories will increase the risk of electric shock Keep dry clean and free from oil and grease Check for misalignment or binding of moving parts
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