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Harbor Freight Tools 12 Volt 3/8 in. Lithium_Ion Cordless Variable Speed Drill/Driver Product manual

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Contents

1. Housing 12V 1300mAh Lithium lon Right Housing Gear Box Page 14 For technical questions please call 1 888 866 5797 Item 69360 LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS Item 69360 For technical questions please call 1 888 866 5797 To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifie
2. The cord of this product contains lead and or di 2 ethylhexyl phthalate DEHP chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq WARNING This product contains di 2 ethylhexyl phthalate DEHP a chemical known to the State of California to cause cancer and birth defects or other reproductive harm California Health amp Safety Code 8 25249 5 et seq The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Page 5 Lithium Battery Safety Warnings blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any symptoms related to vibration Such as tingling numbness and white or blue fingers seek medical advice as soon as possible LITHIUM BATTERIES STORE we LARGE AMOUNT OF ENERGY AND 2 Do not smoke during use Nicotine reduces the blood supply to the hands WILL VENT FIRE OR EXPLODE IF and fingers increasing the risk of MISTREATED vibration related injury Keep Battery Pack dry 3 Wear suitable gloves to reduce the DO NOT DO A
3. fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool or battery operated cordless power tool 1 Work area safety a Keep work area clean and well lit Cluttered or dark areas invite accidents b Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while operating a power tool Distractions can cause you to lose control 2 Electrical safety Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock 3 Personal safety a Stay alert watch what you are doing and use common sense when Item 69360 ltem 69360 operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Use personal protective equipment Always wear eye protection Safety equipment such as dust mask non Skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries Prevent unintentional starting Ensure the trigger is in the off position before connecting to power source and or battery pack
4. it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Page 3 5 g a a Page 4 Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation Battery tool use and care Recharge only with the charger specified by the manufacturer A charger that is suitable for
5. picking up or carrying the tool Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents Remove any adjusting key or wrench before turning the power tool on Awrench or a key left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of these devices can reduce dust related hazards Only use safety equipment that has been approved by an appropriate standards agency Unapproved 4 9 For technical questions please call 1 888 866 5797 safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area Power tool use and care Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed Do not use the power tool if the switch does not turn
6. will continue to light and the red light will flash during charging NOTE Normal charging time after use is about 45 minutes 4 When Battery Pack is fully charged both red and green lights will stay lit NOTE If both the green and red lights of the charger are blinking simultaneously the charger or the battery is defective Item 69360 For technical questions please call 1 888 866 5797 Page 9 Tool Set Up TO PREVENT AWARNING SERIOUS INJURY FROM ACCIDENTAL OPERATION Release the Trigger and remove the Battery Pack before adjusting tool or installing accessories BIT INSTALLATION 1 CAUTION Let bit cool before touching changing or adjusting it Bits heat up dramatically while in use and can burn you 2 Slide Direction Selector to its mid position 3 While holding ring behind collar of Chuck with one hand rotate collar counterclockwise to open jaws 4 Insert shank of drill bit or other accessory into chuck 5 Turn collar clockwise to hand tighten CAUTION To prevent injury do not squeeze Trigger to release or tighten chuck Page 10 For technical questions please call 1 888 866 5797 Work Piece and Work Area Set Up Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury Secure loose work pieces using a vise or clamps not included to prevent movement while working There must not be objects su
7. ANT A SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Charging the Battery Pack Gran Charger Red Light The Battery Pack ITEM 68059 needs to Light be charged before first use Recharge NOTE Batteries will not reach full charge the the Battery after every use first time they are charged Allow for 1 Remove the Battery Pack by pressing on several cycles drilling and recharging the striped side tabs and sliding it out before the Tool is fully charged Then set the Pack and Charger on a dry 5 fireproof surface in a room where the temperature ranges from 50 104 F Press Battery Pack s side tabs and pull Pack from the Charger and unplug the Charger from the wall outlet NOTE Allow a recently used Battery Pack to cool completely before charging Also make sure the Battery Pack is undamaged do not charge a cracked or leaking pack Note Do not use a battery pack immediately after charging Allow it to cool first Store the Charger and Battery Packs not in use indoors away from children 2 Connect the cord from the plug to the Charger Insert Charger s plug into a grounded 120VAC outlet Then slide Battery Pack into Charger s battery port making sure Battery Pack s tabs snap into place and Battery Pack is secure before charging 3 The green light will activate once Charger is plugged in The green light
8. NY OF THE vibration effects on the user FOLLOWING TO THE BATTERY PACK 4 Use tools with the lowest vibration when a Open there is a choice b Drop c Short circuit d Incinerate or e Expose to temperatures greater than 6 Grip tool as lightly as possible while still 140 F keeping safe control of it Let the tool do the work 5 Include vibration free periods each day of work Charge Battery Pack only according to oo the instructions indicated in the charger 7 To reduce vibration maintain the tool manual as explained in this manual If any abnormal vibration occurs stop use Inspect Battery Pack before every use immediately do not use or charge if damaged SAVE THESE Vibration Safety INSTRUCTIONS This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired Page 6 For technical questions please call 1 888 866 5797 Item 69360 GROUNDING TO PREVENT AWARNING ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whet
9. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference ann Pode ne BENLE 1114111 4 at ITEM 69360 if 12 VOLT LITHIUM Alu 11111 nih wy U hy 11 CORDLESS Ni 3 8 DRILL DRIVER Visit our website at http www harborfreighticom REV 14i Tuite elel mm t chnicalsupport at productsupport harborfreig t c m When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2010 by Harbor Freight Tools All rights reserved 3 P No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included SAVE THIS MANUAL Keep this manual
10. and battery while charging This product is not a toy Keep it out of reach of children People with pacemakers should consult their physician s before use 14 Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure In addition people with pacemakers should e Avoid operating alone Do not use with trigger locked on Properly maintain and inspect to avoid electrical shock e Any power cord must be properly grounded Ground Fault Circuit Interrupter GFCI should also be implemented it prevents sustained electrical shock WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints e Crystalline silica from bricks and cement or other masonry products Arsenic and chromium from chemically treated lumber 15 For technical questions please call 1 888 866 5797 Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq WARNING
11. ar ANSI approved safety goggles and NIOSH approved dust mask respirator while blowing dust out of motor using compressed air Follow all safety precautions whenever diagnosing or servicing the tool Disconnect battery before service PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYERASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Item 69360 For technical questions please call 1 888 866 5797 Page 13 PARTS LIST AND DIAGRAM Description Qty Part Description Qty 2 6 Trigger Cd Direction Switch Left
12. ch as utility lines nearby that will present a hazard while working Item 69360 General Operating Instructions Change Direction Clutch and Gear settings as desired see page 8 CAUTION To prevent damage do not adjust any setting while drill is in motion Install bit as explained to the left Insert Battery Pack into base of tool until it clicks in place Place tip of bit against desired location Verify that work surface has no hidden utility lines before drilling or driving screws Item 69360 5 For technical questions please call 1 888 866 5797 Place one hand over top of housing for greater tool stability With other hand grip handle and squeeze Trigger to activate motor Do not force bit Excessive force will damage tip and lead to tool failure Drill only as deep as needed To prevent accidents After use turn off the tool and remove the Battery Pack by pressing on the striped side tabs and sliding it out Clean then store the tool indoors out of children s reach Page 11 MAINTENANCE AND SERVICING Procedures not specifically A explained in this manual must be performed only by a qualified technician TO PREVENT AWARNING SERIOUS INJURY FROM ACCIDENTAL OPERATION Release the Trigger and remove the Battery Pack before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or
13. drill torque can cause injury or break bit Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the tool Do not lay the tool down until it has come to acomplete stop Moving parts can grab the surface and pull the tool out of your control When using a handheld power tool maintain a firm grip on the tool with both hands to resist starting torque Do not leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving The battery charger gets hot during use The charger s heat can build up to unsafe levels and create a fire hazard if it does not receive adequate ventilation due to an electrical fault or if it is used in a hot environment Item 69360 Item 69360 Do not place the charger on a flammable surface Do not obstruct any vents on the charger Especially avoid placing the charger on carpets and rugs they are not only flammable but they also obstruct vents under the charger Place the charger on a stable solid nonflammable surface such as a stable metal workbench or concrete floor at least 1 foot away from all flammable objects such as drapes or walls Keep a fire extinguisher and a smoke detector in the area Frequently monitor the charger
14. for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference IMPORTANT SAFETY INFORMATION In this manual on the labeling and all other information provided with this product This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates a A DANGER hazardous situation which if not avoided will result in death or serious injury AWARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION used with ACAUTION the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury Page 2 For technical questions please call 1 888 866 5797 NOTICE is used to NOTICE address practices not related to personal injury CAUTION CAUTION without the safety alert symbol is used to address practices not related to personal injury General Power Tool Safety Warnings WARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock
15. her the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Double Insulated Tools Tools with Two Prong Plugs Outlets for 2 Prong Plug Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code 2 Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration See Outlets for 2 Prong Plug Extension Cords Note Extension cords must not be used with this item s charger Symbology Double Insulated p Canadian Standards Association Underwriters Laboratories Inc Volts Alternating Current No Load Revolutions per Minute Item 69360 For technical questions please call 1 888 866 5797 Page 7 SPECIFICATIONS 0 350 RPM 1st gear Motor Speed 0 1200 REN 2nd gear Batter 12V 1300mAh Lithium lon ITEM 68059 Chuck Capacity 3 8 10mm INSTRUCTIONS FOR PUTTING INTO USE Read the ENTIRE IMPORTANT SAFETY INFORMATION sec
16. one type of battery pack may create a risk of fire when used with another battery pack Use power tools only with specifically designated battery packs Use of any other battery packs may create a risk of injury and fire When battery pack is not in use keep it away from other metal objects like paper clips coins keys nails screws or other small metal objects that can make a connection from one terminal to another Shorting the battery terminals together may cause burns or a fire Under abusive conditions liquid may be ejected from the battery avoid contact If contact accidentally occurs flush with water If liquid contacts eyes additionally seek medical help Liquid ejected from the battery may cause irritation or burns Service Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained For technical questions please call 1 888 866 5797 Drill and Impact Drill Safety Warnings Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will make exposed metal parts of the tool live and shock the operator Let bit cool before touching changing or adjusting it Bits heat up dramatically while in use and can burn you If the drill bit jams release the trigger immediately
17. s the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797 Page 15 PROFESSIONAL SERIES CHICAGO GELECTRIC POWER TOOLS 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797
18. tion at the beginning of this manual including all text under subheadings therein before set up or use of this product A Functions Clutch Gear Switch Chuck Collar Collar do Direction Switch Trigger Battery Pack Page 8 For technical questions please call 1 888 866 5797 Controls TRIGGER This is a variable speed tool Squeeze the Trigger more to increase speed less to reduce speed The light will illuminate when the trigger is pressed DIRECTION SETTING mm towards front of drill Press switch from the right side of the drill to make the drill turn clockwise usually for tightening or driving screws fi away from front of drill Press switch from the left side of the drill to make the drill turn counterclockwise usually for loosening or removing screws CLUTCH COLLAR 1 11 These settings control the amount of torque at the bit to prevent stripping bolts and screws or splitting wood Settings range from 1 lowest torque to 11 highest torque 2 This setting prevents the clutch from slipping It is used when drilling holes GEAR SWITCH 1 low gear higher torque 2 high gear faster speed CAUTION To prevent drill damage do not adjust any setting halfway between options Example Do not use the Drill with the Clutch collar set between settings 11 and Z Item 69360 OPERATING INSTRUCTIONS Read the ENTIRE IMPORT
19. vibration occurs have the problem corrected before further use Page 12 For technical questions please call 1 888 866 5797 Cleaning Maintenance and Lubrication BEFORE EACH USE inspect the general condition of the tool Check for loose hardware misalignment or binding of moving parts cracked or broken parts damaged electrical wiring and any other condition that may affect its safe operation AFTER USE wipe external surfaces of the tool with clean cloth Dispose of Battery Pack properly Do not short incinerate or open Battery Pack Keep Charger and Battery Pack dry Item 69360 Troubleshooting Possible Causes Likely Solutions Tool will not start Battery not installed or properly Check that battery is properly installed and fully charged charged Internal damage or wear Have technician service tool Performance Accessory dull or damaged Keep cutting accessories sharp Replace as decreases over time needed Carbon brushes worn or Have qualified technician replace brushes damaged Excessive noise or Internal damage or wear Have technician service tool rattling Motor bearings for example Overheating 1 Forcing tool to work too fast 1 Allow tool to work at its own rate 2 Accessory misaligned 2 Check and correct accessory to fence and or table alignment 3 Accessory dull or damaged 3 Keep cutting accessories sharp Replace as needed 4 Blocked motor housing vents 4 We

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