Harbor Freight Tools 1102 User's Manual
Contents
1. Follow all safety precautions whenever diagnosing or servicing the tool Disconnect air supply before service SKU 1102 For technical questions please call 1 800 444 3353 Page 8 PARTS LIST AND ASSEMBLY DIAGRAM Part Q ty Part Q ty 6 JetSpray Button _ 1 2 ValveStem _ _ _ _ _ _ 1 3 Sealing Gasket not shown 1 8 Medium Spray Button Black 1 4 Tank tL 9 Fine Spray Button Blue 1 5 JetExtension _ 1 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 1102 For technical questions please call 1 800 444 3353 Page 9 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its2. Work area d Keep the work area clean and well lighted Cluttered benches and dark areas increase the risks of electric shock fire and injury to persons Do not operate the tool in explo sive atmospheres such as in the presence of flammable liquids gases or dust The tool is able to create sparks resulting in the ignition of the dust or fumes Keep bystanders children and a visitors away while operating the tool Distractions are able to result in the loss of control of the tool Personal safety b Stay alert Watch what you are do ing and use common sense when operating the tool Do not use the tool while tired or under the influ ence of drugs alcohol or medica tion A moment of inattention while operating the tool increases the risk of injury to persons Dress properly Do not wear loose clothing or jewelry Contain long hair Keep hair clothing and gloves away from moving parts Loose clothes jewelry or long hair increases the risk of injury to persons as a result of being caught in moving q parts Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the tool in unexpect ed situations For technical questions please call 1 800 444 3353 Use safety equipment A dust mask non skid safety shoes and a hard hat must be used for the applicable conditions Wear heavy duty work gloves during use Always wear eye pr
3. products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not wit
4. 2 For technical questions please call 1 800 444 3353 Page 6 Cleaning Maintenance c Fine Spray Blue Button 8 Use on this viscous liquids such as insecticides water or final coating Note These procedures are in addition to cellulose the regular checks and maintenance explained as part of the regular op d Jet Spray No Color 5 Used eration of the air operated tool Jet Extension 4 for hard to reach spots Attach the Jet Extension to Jet Spray before inserting it into Spray 1 When finished discharge air pres sure by pressing on the stem of the valve core with a narrow screwdriver a tip Twist of the Head Unit 1 and 8 Shake can to mix liquid contents empty contents of Tank 4 in a safe Then hold upright and press on Spray area Button 2 Fill the Spray Can with fifty percent fresh water and reattach the Head USER MAINTENANCE Unit _____ 5__ 3 Pressurize the Spray Can Aim the Procedures not specifically Button into a bucket containing some A explained in this manual water and depress the button to must be performed only by a discharge the Tank contents flushing qualified technician the system TO PREVENT NOTE This step can be omitted if the AWARNING SERIOUS INJURY Spray Can was used with fresh water FROM ACCIDENTAL applications or as an air duster OPERATION Detach the air supply safely discharge any 4 Clean external surface of the tool wi
5. Air Compressor Coupler Regulator with Pressure Gauge Recommended Air Line Components Incorporate an in line shut off valve regulator with pressure gauge and filter for best service as shown in the diagram above An in line shutoff valve is an important safety device because it controls the air supply in the event of an air hose rupture or other emergencies Attach a tire chuck to one end of the air supply hose and the other end of the hose to the air supply neither one is supplied Note Air flow and therefore tool perfor SKU 1102 For technical questions please call 1 800 444 3353 mance can be hindered by under sized air supply components Page 5 3 Close the in line safety valve be tween the compressor and the tool 4 the air compressor according to the manufacturer s directions and allow it to build up pressure until it cycles off 5 Adjust the air compressor s output regulator so that the air output is enough to properly charge the tool but the output will not exceed the tool s maximum air pressure require ment at any time Adjust the pres sure gradually while checking the air output gauge to set the right pressure range 6 Inspect the air connections for leaks Repair any leaks found Note Residual air pressure should not be present after the tool is disconnected from the air supply However it is a good safety measure to attempt to discharge the tool in a sa
6. REUSABLE REFILLABLE AEROSOL SPRAY CAN SET UP AND OPERATING INSTRUCTIONS Distributed exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2008 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For technical questions or replacement parts please call 1 800 444 3353 SAVE THIS MANUAL Keep this manual for the safety warn ings and precautions assembly operat ing inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference Safety Alert Symbol and Signal Words In this manual on the labeling and all other information provid ed with this product This is the safety alert symbol It is used to alert you to potential personal injury h
7. azards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates 4 DANGER a hazardous situation which if not avoided will result in death or serious injury AWARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury SKU 1102 For technical questions please call 1 800 444 3353 NOTICE is used to NOTICE address practices not related to personal injury CAUTION without CAUTION the safety alert symbol is used to address practices not related to personal injury Symbol Definitions Symbol Property or statement WARNING marking concerning Risk of Eye Injury Wear ANSI approved eye protection WARNING marking concerning Risk of Hearing Loss Wear hearing protection WARNING marking concerning Risk of Respiratory Injury Wear NIOSH approved dust mask respirator WARNING marking concerning Risk of Explosion IMPORTANT SAFETY INSTRUCTIONS INSTRUCTIONS PERTAINING TOA RISK OF FIRE ELECTRIC SHOCK OR INJURY TO PERSONS WARNING When using tools basic pre cautions should always be followed including the following General a Toreduce the risks of electric shock fire and injury to persons read all the instructions before us ing the tool Page 2 SKU 1102
8. fe fashion after disconnecting to ensure that the tool is disconnected and unpowered OPERATING INSTRUCTIONS SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Read the ENTIRE IMPORTANT Inspect tool before use looking for damaged loose and missing parts If any problems are found do not use tool until repaired or replaced Tool Set Up TO PREVENT AWARNING SERIOUS INJURY Do not adjust or tamper with any control or component way not specifically explained within this manual Improper adjustment can result in tool failure or other serious hazards General Operating Instructions Twist off the Head Unit 1 from the Tank 4 and inspect the Sealing Gas ket 3 Replace if damaged If used with liquids fill ONLY halfway with the liquid to be sprayed max 8 fluid ounces Replace the Head Unit and twist shut Unscrew and remove Valve Cap 10 place the other end of Cap into valve stem and check that valve core not shown is tight Attach Air Chuck to Valve Stem 2 Pressurize Spray Can to 90 PSI max WARNING Be careful of discharge during fitting Fit selected Spray Button onto top of Head Unit a Coarse Spray Green Button 6 Use on heavy viscous liquids such as oil and wax b Medium Spray Black Button 7 Use on medium viscous liquids such as paints window cleaner SKU 110
9. hin the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts SKU 1102 For technical questions please call 1 800 444 3353 Page 10
10. ind Before storing discharge contents flush with clean water and wash and dry exterior Then store in a safe place out of reach of children SAVE THESE INSTRUCTIONS Page 4 Specifications 90 PSI Air Inlet Schrader Bicycle Valve Capacity 16 fluid ounces Coarse Spray Green Medium Spray Black Fine Spray Blue Jet No color equipped with opening for jet spray extension Spray Buttons 4 INITIAL TOOL SET UP ASSEMBLY Read the ENTIRE IMPORTANT A SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Unpacking When unpacking make sure that the item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at the number shown throughout the manual as soon as pos sible e This air tool may be shipped with a protective plug covering the air inlet Remove this plug before set up 2 AWARNING Air Supply TO PREVENT EXPLOSION Use only clean dry regulated compressed air to power this tool Do not use oxygen carbon dioxide combustible gases or any other bottled gas as a power source for this tool Male Male Connector Connector 02 Z Coupler Nair Hose on Reel
11. justed to the rated air pressure or within the rated air pressure range Never use oxygen carbon dioxide combustible gases or any bottled gas as an air source for the tool Such gases are capable of explosion and serious injury to persons SAVE THESE INSTRUCTIONS Specific Safet The warnings and precautions dis cussed in this manual cannot cover all possible conditions and situations that may occur It must be under stood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Instructions Do not use with bottled gases Always keep Sealing Gasket 3 in place Check all local laws regarding use Do not puncture or incinerate Spray Can N For technical questions please call 1 800 444 3353 Do not use with corrosive products A tire chuck not included must be attached to the air supply hose in order to pressurize Spray Can Do not expose to heat or store at temperature above 120 F Obey the manual for the hand pump and the compressor used to power this tool Flush the system with pressurized clean water after use with liquids other than water Do not overfill the Spray Can It holds 16 fluid ounces max filled liquid should not exceed 8 fluid ounc es Read warnings of fluids and applica tions used with Spray Can Adhere to all safety warnings concerning han dling of applications DO NOT spray up w
12. otec tion Wear ANSI ap proved safety goggles Tool use and care Do not force the tool Use the correct tool for the application The correct tool will do the job better and safer at the rate for which the tool is designed Disconnect the tool from the air source before making any adjust ments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool unintentionally Turn off and detach the air supply safely discharge any residual air pressure and release the throttle and or turn the switch to its off position before leaving the work area Store idle tool out of reach of chil dren and other untrained persons A tool is dangerous in the hands of untrained users Maintain tool with care A properly maintained tool is easier to control Check for misalignment or bind ing of moving parts breakage of parts and any other condition that affects the tool s operation If dam aged replace Spray Can There is a risk of bursting if the tool is damaged Page 3 SKU 1102 Air source Never connect to an air source that is capable of exceeding 90 PSI Over pressurizing the tool may cause bursting abnormal operation breakage of the tool or serious injury to persons Use only clean dry regulated compressed air at the rated pressure or within the rated pressure range as marked on the tool Always verify prior to using the tool that the air source has been ad
13. th residual air pressure in the a clean dry cloth Then store indoors tool before performing any and out of reach of children inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise vibration or leaking air occurs have the problem corrected before further use SKU 1102 For technical questions please call 1 800 444 3353 Page 7 Spray only jets Air bubbles appear in sprayed material Severe air leakage Troubleshooting Possible Causes Likely Solutions 1 Can is overfilled Product is too thin Incorrect air pressure Button has been blocked Broken Spray Button Incorrect air pressure Using incorrect Spray Button Cross threaded Valve Body Damaged valve or housing Dirty worn or damaged Sealing Gasket Loose or bad valve core Make sure can is not filled over 50 percent with liquid Add product with correct thickness Make sure air pressure is between 50 and 90 PSI Clean or replace clogged button Pry out Spray Button and replace with new one Do not insert anything through supply tube attached to the valve body Make sure air pressure is between 50 and 90 PSI Switch Spray Buttons and apply finer coating before coating dries Back off and reattach Replace damaged components Replace Sealing Gasket Tighten replace valve
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