Harbor Freight Tools 1100 lb. Electric Hoist with Remote Control Product manual
Contents
1. All ropes should be visually inspected by the operator or other designated person at the start of each shift These visual observations should be concerned with discovering gross damage such as listed below which may be an immediate hazard a distortion of the rope such as kinking crushing unstranding birdcaging main strand displacement or core protrusion b general corrosion c broken or cut strands d number distribution and type of visible broken wires 1 in running ropes 12 randomly distributed broken wires in one lay or four broken wires in one strand in one lay 2 one outer wire broken at the contact point with the core of the rope which has worked its way out of the rope structure and protrudes or loops out from the rope structure If such damage is discovered either remove the rope from service or arrange for a qualified technician to give it a periodic thorough inspection 6 Check wire rope reeving AAWARNING TO PREVENT SERIOUS INJURY FROM HOIST FAILURE Do not use damaged equipment If any defect or damage is noted have the problem corrected before further use Periodic Thorough Inspection A qualified technician should perform the procedures in this section AT LEAST YEARLY Inspection is needed more often for heavily used hoists Remove or open access covers to allow inspection of components 1 First follow all Frequent Inspection procedures Additionally 2 Check fasteners for evide2. by hand if practical and then under slowest speed Test with increasing speeds up to maximum speed Check that actuating mechanisms are located so that they will trip the switches or limiting devices in sufficient time to stop motion without causing damage to any part of the hoist Page 9 O O Lu n P NOILOAdSNI Parts Lists and Diagrams 60344 60345 amp 60347 Parts List and Diagram Part Description Qty Cap Screw M10 30 Lock Washer Teeth 10 6 Washer 10 4 8 RopeWedge 1 9 RopeDrum 1 1 1 3 Retaining Ring 217 Cap Screw M8 45 25 Bolt M5 17 6 Note Parts may not be interchangeable When ordering replacement parts reference your specific model number Page 10 Part Description Qty Primary Gear Secondary Gear Gasket Gearbox Bearing 6202 2RS co Stator Motor Housing Spring Brake Drum Gear Cover Bolt M5 175 Plain Washer 5 42 Plain Washer 23 Cord Clamp Screw ST3 16 Screw ST3 9 13 55 40 4 A GI OO OO Co LES Co Co Co Co CO P2 c oo 1 Oo O1 Co ho O O pren O 5S gt Cross Head Bolt M4 10 5 For technical questions please call 1 800 444 3353 Stop Switch Cover Stop Switch Items 60344 47 60346 Parts List and Diagram Part Description Qty Part Description Qty Part Description __ 30 8 Cap Screw M8 20 31 2 32 1 Lock Washer T
3. Ib double line 220 Ib single line 440 Ib single line 950 Ib single line 650 Ib single line 33 FPM single 16 5 FPM double Duty Cycle 299 This Hoist has a 20 or 25 duty cycle This means that the Hoist may only be run up to 2 minutes at a time 2 minutes 30 seconds in use for 60346 60347 and then it must be allowed to rest for at least 8 minutes 7 minutes 30 seconds off for 60346 60347 before further use Z l O Installation Instructions E 3 Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this E manual including all text under subheadings therein before set up or use of this product c Note For additional information regarding the parts listed in the following pages 4 refer to Parts Lists and Diagrams on page 10 1 The supporting structure the hoist is mounted to 3 Have an assistant hold the Hoist in place and attach including trolley monorail or crane the Hanging Clamps to the Housing using the Bolts must be designed to withstand the loads and Lock Washers Washers and Nuts supplied forces imposed by the hoist for the rated load 4 Once the Hoist is in position tighten Nuts firmly 2 Place the two Hanging Clamps over the supporting structure where the hoist will be mounted PITTSBURGH EZ Items 60344 47 For technical questions please call 1 800 444 3353 Page 5 O zx gt O Z A AWARNING Operation Instructions Read the ENTIRE IMPO
4. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference P T TTSB UR G H ITEM 60344 47 Remote Controlled Electric Hoist phy duri NS aart LY Ep th ENENS E HERRY E EE SE PIRA GELE rw EES Visit our website at http www harborfreight com REV 13d Email our technical support at tech harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2012 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Dr ENS o gt TI m _ lt Table of C
5. RTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product TO PREVENT SERIOUS INJURY Operation of a vertical hoist involves more than depressing the UP or DOWN control The use of vertical hoists is subject to certain hazards that cannot be met by mechanical means but only by the exercise of intelligence care common sense and Before Operating Hoist 1 Familiarize yourself with all operating controls of the hoist and with the operation s to be performed Instructions include the warnings on the hoist and the safety and operating instructions portion of this manual 2 AWARNING TO PREVENT SERIOUS INJURY FROM HOIST FAILURE Do not use damaged equipment If adjustments or repairs are necessary or any defects are known have the problem corrected before further use 3 Do not operate a hoist with an out of order sign 4 Only a qualified technician should perform maintenance to the hoist Operating Controls End Hook Retract Cable raise hook Stop Bracket m Extend Cable lower hook Pulley Hook Controller experience in anticipating the motions that will occur as a result of operating the controls 5 Do not use the wire rope as a ground for welding Do not touch a welding electrode to the wire rope 6 Designate a work area that is clean and well lit The work area must not allow access by child
6. T IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above lim
7. ase the operating controls and detach the power cord before performing any inspection maintenance or cleaning procedures Frequent Inspection Perform the procedures in this section BEFORE INITIAL USE and AT LEAST MONTHLY Inspection is needed more often for heavily used hoists 1 Check operating mechanisms for proper operation proper adjustment and unusual sounds such as but not limited to binding noise of the wire rope and bearing squeal 2 Check hoist upper limit device without a load on the hook at the beginning of each shift Exercise care Run the load block into its limit device at slow speed 3 Frequent Braking System Inspection a The braking system must automatically stop and hold up to the rated load if the operating controls are released and in the event of complete power failure b Braking systems must limit the speed of load during lowering with or without power to prevent uncontrolled or rapid lowering 4 Frequent Hook Inspection Check hooks for the following problems a distortion such as bending twisting or increased throat opening b wear C cracks nicks or gouges d latch engagement if equipped TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use e damaged or malfunctioning latch if equipped f hook attachment and securing means 5 Frequent Hoist Rope Inspection
8. eeth 28 6 WasherO8 4 9 RopeDrum 1 j Retaining Ring 215 Cap Screw M8 45 25 Bolt M5 14 6 57 Cord Clamp Washer 28 Stop Switch Terminal Sleeve Insulation 23 60 8 Stop Switch Cover Screw M3 25 Cylinder Pin 91 Stud 2 Oo OO Oo OO O0 CO NINININININININ O O O O O11 01 1 q N oA c5 oo 1 O O1 I Go PO QJIN Cc ep O D z lt C2 NO O1 C1 O1 O1 O1 O1 O1 O1 I I S I I 8 BRL I2 I2 J 0o Co Oo O9 Co Co CO O O1 S Co Nb O CO H O O1 2 G M O cO Oo NI O1 I2 Oo NY SA TE K d now bl He ZI Note Parts may not be interchangeable When ordering replacement parts reference your specific model number e ve SES D CGU OR 2 e SS te omoi EA T eee Tae OF E as Ae xe s sd ENSE INSPECTION 4 UA is D fg RENE da ts RETE E a j Items 60344 47 For technical questions please call 1 800 444 3353 Page 11 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUC
9. efly create excess load causing product failure If unreadable or missing contact Harbor Freight Tools for a replacement 3 Do not operate when load is not centered underneath 9 WARNING Handling the cord on this product will expose you to lead a chemical known to the State of 4 Do not operate hoist with twisted kinked or California to cause cancer and birth defects or other damaged wire rope reproductive harm Wash hands after handling Inspect wire rope carefully before every use California Health amp Safety Code 25249 5 et seq 5 Do not operate a damaged or 10 The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Items 60344 47 Installation Specific Safety Information 1 The supporting structure the hoist is mounted Table A RECOMMENDED MINIMUM WIRE GAUGE to including trolley monorail or crane must FOR EXTENSION CORDS be designed to withstand the loads and forces 120 VOLT imposed by the hoist for the rated load EXTENSION CORD NAMEPLATE gt 2 Install in location that allows the operator AMPERES LENGTH i to move and stay clear of the load at full load TE 3 Locate pendant controls at a convenient 3 6 1 10 4 Do not install where the load hoo
10. emaker could cause Do not allow children to play with or near this item pacemaker interference or pacemaker failure In addition people with pacemakers should 3 Useas intended only e Avoid operating alone Do not use to handle molten material Properly maintain and inspect to avoid electrical shock Properly ground power cord Ground Fault Circuit Do not use to link towed vehicles Interrupter GFCI should also be implemented it prevents sustained electrical shock Do not use for aircraft purposes A SAVE THESE INSTRUCTIONS Items 60344 47 For technical questions please call 1 800 444 3353 Page 3 Grounding Instructions AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION READ AND FOLLOW THESE INSTRUCTIONS 1 In the event of a malfunction or breakdown 6 Repair or replace damaged or worn cord immediately grounding provides a path of least resistance for electric current to reduce the risk of electric shock This hoist is equipped with an electric cord having NB l i l i O an equipment grounding conductor and a grounding Ce plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Grounding Pin o gt E m lt 2 Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician 125 V 3 Prong P
11. ents a Replace damaged or worn hooks Do not repair them by welding or reshaping b Replace or repair all critical parts that are cracked broken bent excessively worn or missing c Replace missing or illegible warning labels d Replace pitted or burned electrical contacts as complete sets Testing 1 3 Items 60344 47 Before use test repaired hoists and hoists that have not been used for a year or more Check all functions of the hoist including lifting and lowering with the hoist unloaded first After testing in the unloaded state attach a 200 Ib load and retest to check proper load control and to check brake operation For technical questions please call 1 800 444 3353 A hoist that has been idle for a period of a year or more must be inspected according to the Periodic Inspection requirements and then tested according to the procedure in the Testing section below before being used e Keep controller function labels on pendant control stations and master switches legible Do not repair load sustaining members by welding Replace them as needed Lubricate all moving parts regularly using grease After maintenance work is completed and before restoring the hoist to normal operation a reinstall guards b reactivate safety devices c remove replaced parts and loose material d remove maintenance equipment Test the trip setting of limit devices under no load conditions Test first
12. he load and hoist will clear all on the hookerthe load E obstacles before moving or rotating the load O 11 Avoid swinging the load or load hook 5 Inch hoists slowly into engagement with a load when traveling the hoist but avoid unnecessarily inching and quick reversals of direction 12 On trolley mounted hoists avoid contact between trolleys and between trolleys and stops 6 Do not lift a load more than a few inches until it is well balanced in the sling or lifting device 13 Do not use the upper limit device as ME a normal means of stopping the hoist T Each time a load approaching rated capacity is These are emergency devices only handled check hoist brake action by lifting the load just clear of supports and continuing only after verifying that the brake system is operating properly Parking the Load 1 Do not leave a suspended load unattended 2 Position the load block above head level for unless specific precautions have been storage when the hoist is not in use instituted and are in place 3 Exercise care when removing a sling from under a landed and blocked load Items 60344 47 For technical questions please call 1 800 444 3353 Page 7 Z 5 zi m O O Z Inspection Testing and Maintenance Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Remove any load rele
13. itation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state PITTSBURGH Iz 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
14. k can 10 1 12 be lowered beyond the rated hook travel 12 1 16 Do not use under normal operating conditions level above the operating floor 5 USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table A shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord 6 Inspect the hoist as explained in Frequent Inspection on page 8 after installation but before use Inspection Testing and Maintenance Specific Safety Information 1 Perform a Frequent Inspection 3 More frequent inspections are needed at least monthly see page 8 for hoists that are used heavily 2 Perform a Periodic Thorough Inspection 4 Raise test loads only to the minimum extent needed at least yearly see page 8 and stay well clear of load at all times during testing Operation Specific Safety Information 1 Wear ANSI approved safety goggles 4 Keep hands clear of moving parts ANSI approved hard hat and steel toed work boots during setup and use 9 People with pacemakers should consult their physician s before use Electromagnetic fields in 2 This product is not a toy close proximity to heart pac
15. lug and Outlet 3 Improper connection of the equipment grounding for up to 125 V and up to 15 A conductor can result in a risk of electric shock The conductor with insulation having an outer 7 This hoist is intended for use on a circuit that has surface that is green with or without yellow an outlet that looks like the one illustrated above in stripes is the equipment grounding conductor 125 V 3 Prong Plug and Outlet The hoist has If repair or replacement of the electric cord or a grounding plug that looks like the plug illustrated plug is necessary do not connect the equipment above in 125 V 3 Prong Plug and Outlet grounding conductor to a live terminal 8 The outlet must be properly installed and grounded 4 Check with a qualified electrician or service in accordance with all codes and ordinances personnel if the grounding instructions are not completely understood or if in doubt as 9 Do not use an adapter to connect to whether the hoist is properly grounded this hoist to a different outlet o Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the hoist s plug PITTSBURGH EZ Page 4 For technical questions please call 1 800 444 3353 Items 60344 47 Specifications Model 60346 60347 60345 60344 Electrical Rating 120V 60Hz 4 1A 120V 60Hz 7 1A 120V 60Hz 8 5A 120V 60Hz 10 7A 880 Ib double line 1100 Ib double line 1300
16. nce of loosening Page 8 For technical questions 3 Checkload blocks suspension housings clevises yokes suspension bolts shafts gears bearings pins rollers and locking and clamping devices for evidence of wear corrosion cracks and distortion 4 Check hook retaining nuts or collars and pins welds or rivets used to secure the retaining members for evidence of damage 5 Check load sprockets idler sprockets drums and pulleys for evidence of damage and wear 6 Check the motor brake and load brake for evidence of wear please call 1 800 444 3353 Items 60344 47 11 Check electrical apparatus for evidence of pitting or deterioration of controller contacts Check supporting structure or trolley if used for evidence of damage Check warning label for legibility and replacement Check end connections of wire ropes for evidence of wear corrosion cracks damage and distortion Periodic Thorough Hoist Rope Inspection Check entire length of rope hoist rope as follows Inspect the individual outer wires in the strands of the rope Keep a record of any deterioration resulting in appreciable loss of original strength such as described below and have a qualified technician determine whether further use of the rope would constitute a hazard a Check points listed in Frequent Hoist Rope Inspection on page 8 b Check for reduction of rope diameter below nominal diameter due to loss of core suppo
17. ontents SEE CR 2 lgijer CH OVA sasien a E A 8 Specifications vods ctio FE tus Em RT 5 Parts Lists and Diagrams 10 Installation e n 5 AEE AS POR E 12 Operation ari cescacreg ccc cet gcainetduaresteancdaecannaaacase 6 This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which tf not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE CAUTION Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION A DANGER TO PREVENT SERIOUS INJURY AND DEATH Basic Safety Information 1 To Reduce the Risk of Electric Shock or Injury f Use Indoors Only malfunctioning hoist Inspect hoist carefully and test operation before every use 6 Do not lift people or lift loads over people Falling loads can injure or kill people Page 2 For technical questions please call 1 800 444 3353 Do not operate with rope not centered in its groove 2 Do notlift more than rated load Be aware of 8 Do not remove or cover warning labels and dynamic loading Sudden load movement may or tags These carry important safety information bri
18. ren or pets to prevent distraction and injury 7 Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough extra length to allow free movement while working 8 There must not be objects such as utility lines nearby that will present a hazard while working 9 Inspect the hoist as explained in Frequent Inspection on page 8 after installation but before use 25 Duty Cycle 20 Duty Cycle 2 minutes 30 seconds 2 minutes in use in use followed by followed by at least 7 minutes at least 8 minutes 30 seconds off off Items 60346 60347 Items 60344 60345 This Hoist has a 20 or 25 duty cycle This means that it may only be run up to 2 minutes at a time 2 minutes 30 seconds in use for 60346 60347 and then it must be allowed to rest for at least 8 minutes 7 minutes 30 seconds off for 60346 60347 before further use Page 6 For technical questions please call 1 800 444 3353 Items 60344 47 Applying the Load 1 Do not wrap the hoist wire rope around the load 4 Do not apply the load to the point of the hook shown in Figure A on the right side diagram 2 Attach the load to the load hook securely by properly rated suitable means such as chains 5 Before moving the load make sure wire rope is shackles hooks lifting slings etc Load must be not kinked or twisted or that m
19. rt internal or external corrosion or wear of outside wires c Check for severely corroded or broken wires at end connections d Check for severely corroded cracked bent worn Or improperly applied end connections e Inspect with special care the following sections of rapid deterioration 1 sections in contact with saddles equalizer pulleys or other pulleys where rope travel is limited 2 sections of the rope at or near terminal ends where corroded or broken wires may protrude 3 sections subject to reverse bends 4 sections of rope which are normally hidden during visual inspection such as parts passing over pulleys 12 Check function labels on pendant control s for legibility 13 Check the hoist and hoist mounting for evidence of missing parts AAWARNING TO PREVENT SERIOUS INJURY FROM HOIST FAILURE Do not use damaged equipment If any defect or damage is noted have the problem corrected before further use Storage Inspection 1 A hoist that has been idle for a period of a month or more but less than a year must be inspected before being used according to the Frequent Inspection requirements Maintenance 1 Repair or replacement of hoist components must be performed only by a qualified technician using only identical replacement parts with the same rating Operating mechanisms limit switches control systems and brakes may require adjustment Note the following regarding specific compon
20. ultiple part wire attached to prevent accidental disconnection ropes are not twisted around each other 6 Do not operate the hoist unless wire rope is seated properly on the drum pulleys or sprockets 7 Donot operate the hoist unless the hoist unit is centered over the load 8 Do not pick up a load in excess of the rated load appearing on the hoist or load block except during properly authorized tests Do not use a hoist overload limiting device to measure the maximum load to be lifted Figure A Correct and incorrect load hook attachment 9 Give specific attention to load balancing and hitching or slinging to prevent load slipping 3 Properly seat the sling or other device in the base bowl or saddle of the hook see the left side diagram on Figure A Do not allow the hook hitch to support any part of the load Moving the Load 1 Do not engage in any activity which will divert the 8 Do not lower the load below the point where less operator s attention while operating the hoist than two wraps of rope remain on each anchorage of the hoist drum unless a lower limit device is 2 Respond to signals from a designated person only provided in which case no less than one wrap may However always obey a stop signal remain on each anchorage of the hoist drum no matter who gives it z 9 WARNING Do not carry any O operator and all other personnel are clear of the load t 10 WARNING Do not carry personnel of 4 Make sure t
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