Harbor Freight Tools 10,000 PSI Pneumatic Hydraulic Pressure Pump Product manual
Contents
1. hose Connector 68 directly If you use our SKU 95944 Hydraulic Hose Page 8 SKU 98318 not included with thread on 13 16 20 UMF fitting please first attach the Adapter 85 to the Hose Connec tor 68 which is supplied in the bag containing instruction manual Use this hose to attach to any tool that is to be activated deactivated with this Pump Then press down Pedal 37 to apply pressure Please note There is no high low settings for Pump Once the Pedal is pressed pressure is applied at a constant setting Press on Re lease Bar 43 to release pressure To prevent accidents turn off the tool shut the Air Valve 12 and detach the air supply and safely discharge any residual air pressure in the tool after use Clean external surfaces of the tool with clean dry cloth and apply a thin coat of tool oil Then store the tool indoors out of children s reach USER MAINTENANCE INSTRUCTIONS Procedures not specifically A explained in this manual must be performed only by a qualified technician TO PREVENT AWARNING SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn off the tool detach the air supply safely discharge any residual air pressure in the tool and release the throttle and or turn the switch to its off position before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise vibr2. especially on older tighten properly internal parts may be tools misaligned Damaged valve or housing Replace damaged components Dirty worn or damaged valve Clean or replace valve assembly Follow all safety precautions whenever diagnosing or servicing the tool Disconnect air supply before service SKU 98318 For technical questions please call 1 800 444 3353 Page 11 PARTS LIST Part 13 O Ring ol i AirCylinder 11 Screw 11 lLockWasher Sealing Ring 4 4 24 1 25 1 26 27 1 28 1 1 34 Spring 11 35 Ball _ i y O 36 ValveBase 1 37 FootPedal _ 1 1 1 1 1 1 PARTS LIST Description Release Valve Seat 47 Screw S 44 1 45 1 46 1 Screw 54 55 5 48 1 49 1 50 1 51 1 52 1 53 1 00 D 1 1 1 7 1 Sealing Ring 1 i i 5 59 61 62 63 64 65 2 67 70 71 2 76 78 79 81 82 83 84 8 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT AL
3. force the tool Use correct tool for application The correct tool will do the job better and safer at the rate for which the tool is designed Do not use the tool if the Foot Ped al 37 does not turn the tool on or off Any tool that cannot be controlled is dangerous and must be repaired Disconnect the tool from the air source before making any adjust ments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool unintentionally Turn off and detach the air supply safely discharge any residual air pressure and release the throttle and or turn the switch to its off position before leaving the work area Store the idle tool out of reach of children and other untrained persons A tool is dangerous in the hands of untrained users Maintain the tool with care Keep a cutting tool sharp and clean A prop erly maintained tool with sharp cut ting edges reduces the risk of binding and is easier to control Check for misalignment or bind ing of moving parts breakage of parts and any other condition that affects the tool s operation If dam aged have the tool serviced before using Many accidents are caused by poorly maintained tools There is a risk of bursting if the tool is damaged Use only accessories that are identified by the manufacturer for Page 3 the specific tool model Use of an accessory not intended for use with the specific tool model incre
4. forces generated may break and forcefully launch pieces Never press the end of the hose not included against your skin or the skin of another person or animal It is pos sible to inject fluids into your skin if using this tool inappropriately Attach all accessories properly to the tool before connecting the air sup ply A loose accessory may detach or break during operation Obey the manual for the air compres sor used to power this tool Install in line shutoff valve to allow control over the air supply in an emer gency even if a hose is ruptured Vibration Precautions This tool vibrates during use Re peated or long term exposure to vibra tion may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury For technical questions please call 1 800 444 3353 Anyone using vibrating tools regu larly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries ner vous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any medical or physical symptoms related to vibra tion such as tingling numbness and white or blue fingers seek medical advice as soon as possible Do not
5. Central Hydraulics o 10 000 PSI AIR HYDRAULIC FOOT PUMP 1714198318 SET UP AND OPERATING INSTRUCTIONS Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Distributed exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2008 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 REV 11h SAVE THIS MANUAL Keep this manual for the safety warn ings and precautions assembly operat ing inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference Safety Alert Symbol and Signal Words In this manual on the labeling and all other information provided with this product This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safet
6. Foot Pedal s system during ship ping and or use Before each use bleed air from system for better per formance To do this Open the Fill Plug 77 by turning it counterclockwise Depress the Release Bar 43 to open the Release Valve Seat 46 Depress the Air Valve 12 located on the top of the Air Cylinder 15 to remove air from system Top off with hydraulic oil and close the Fill Plug 77 Page 10 Troubleshooting Possible Causes Likely Solutions Foot Pedal 37 will Reservoir 72 is overfilled with Make sure the Breather Valve 79 is open not depress when oil letting the trapped oil escape if necessary trying to pump Low hydraulic 1 Loose air fittings Tighten all fittings pressure 2 Cracked hose Change any cracked or broken hoses DO NOT FEEL FOR LEAKS WITH HANDS HIGH PRESSURE CAN INJECT FLUID UNDER SKIN DO NOT REPAIR WITH TAPE OR METAL CLAMPS ALWAYS REPLACE THE HOSE Housing heats Incorrect lubrication or not Lubricate using air tool oil and grease during use enough lubrication according to directions Worn parts Have qualified technician inspect internal mechanism and replace parts as needed Severe air Cross threaded housing Check for incorrect alignment and uneven leakage components gaps If cross threaded disassemble and Slight air leakage replace damaged parts before use is normal Loose housing Tighten housing assembly If housing cannot
7. L REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 98318 For technical questions please call 1 800 444 3353 Page 12 ASSEMBLY DIAGRAM 75 SKU 98318 For technical questions please call 1 800 444 3353 Page 13 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal ac tivity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you This warranty is expressly in lieu of all other warranties express or implied including the war
8. NT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Inspect tool before use looking for damaged loose and missing parts If any problems are found do not use tool until repaired Tool Set Up TO PREVENT AWARNING SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn off the tool detach the air supply safely discharge any residual air pressure in the tool and press down on the Release Bar 43 before performing any inspection maintenance or cleaning procedures For technical questions please call 1 800 444 3353 Page 7 TO PREVENT SERIOUS INJURY Do not adjust or tamper with any control or component way not specifically explained within this manual Improper adjustment can result in tool failure or other serious hazards Note This Air Hydraulic Foot Pump is designed to operate pneumatically It is an ideal power source for various body frame and alignment applica tions It can be used with different ram kits shop presses and hydraulic pullers not included that operate up to 10 000 PSI It is equipped with a factory set Safety Valve to prevent sudden hydraulic failure Note Check the oil level and purge air Work Piece and Work Area Set Up 1 SKU 98318 from system before use The Res ervoir 72 should be full but after shipping it may need to be topped off Check the oil in the pump reser
9. ases the n risk of injury to persons Symbol Definitions Symbol Property or statement No load speed Revolutions or reciprocation per PSI Pounds per square inch of pressure Foot pounds of torque SYMBOLS AND SPECIFIC SAFETY INSTRUCTIONS Service a Tool service must be performed only by qualified repair personnel b When servicing a tool use only identical replacement parts Use only authorized parts c Use only the lubricants supplied with the tool or specified by the Blows per minute Cubic Feet per Minute flow at SCFM standard conditions a Never connect to an air National pipe thread tapered source that is capable of exceeding 120 psi Over NPS National pipe thread straight o WARNING marking concerning Risk manufacturer CFM Cubic Feet per Minute flow Air source pressurizing the tool may cause bursting abnormal operation of Eye Injury Wear ANSI approved breakage of the tool or serious injury eye protection to persons Use only clean dry WARNING marking concerning Risk regulated compressed air at the rated of Hearing Loss Wear hearing pressure or within the rated pressure protection range as marked on the tool Always WARNING marking concerning Risk verify prior to using the tool that the of Respiratory Injury Wear NIOSH air source has been adjusted to the approved dust maskrespirator rated air pressure or within the rated WARNING marking concerning Risk air pressur
10. ation or leaking air occurs have the problem corrected before further use TO PREVENT EXPLOSION Lubricate the tool only with specified lubricants Lubricate the air inlet using only pneumatic tool oil Other lubricants may damage the mechanism and may be highly flammable causing an explosion For technical questions please call 1 800 444 3353 Page 9 SKU 98318 Cleaning Maintenance and Lubrication Note These procedures are in addition to the regular checks and maintenance explained as part of the regular op eration of the air operated tool WARNING Make sure the Foot Pump is disconnected from air supply and all hydraulic pressure is released before performing any inspection maintenance or cleaning procedures BEFORE USE inspect the general condition of the Foot Pump Check for loose screws misalignment or binding of moving parts cracked or broken parts cracked welds cracked or broken hoses leaking oil and any other condition that may affect its safe operation as well as abnor mal noise or vibration If any of this should occur have the problem cor rected before further use Do not use damaged equipment AFTER USE wipe off with a clean cloth Be sure to wipe away any spilled hydraulic fluid MONTHLY check and refill hydrau lic fluid See Bleeding Instructions below For technical questions please call 1 800 444 3353 Bleeding Instructions WARNING Air may accumulate in the
11. e range of Explosion b Never use oxygen carbon dioxide combustible gases or any bottled Specific Safety Instructions gas as an air source for the tool Such gases are capable of explosion and serious injury to persons 1 The warnings and precautions dis cussed in this manual cannot cover all possible conditions and situations that may occur It must be under SAVE THESE stood by the operator that common INSTRUCTIONS sense and caution are factors which cannot be built into this product but must be supplied by the operator SKU 98318 For technical questions please call 1 800 444 3353 Page 4 SKU 98318 Do not adjust the factory set Safety Valve This valve should only be set or reset by a qualified technician This air hydraulic Foot Pump must be secured tightly to a stable surface to prevent dynamic pressure from mov ing it around during use Make sure there is no tripping hazard Follow manufacturer s instructions for compressor and attachments used WARNING The brass components of this product contain lead a chemi cal known to the State of California to cause birth defects or other repro ductive harm California Health amp Safety code 25249 5 et seq Hydraulics must be opened and ser viced only by a qualified technician Only use with hose not included and other accessories rated to handle the forces exerted by this tool during operation Other accessories not de signed for the
12. ranties of merchantability and fitness To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the com plaint must accompany the merchandise If our inspection verifies the defect we will ei ther repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return re paired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts REV 11h SKU 98318 For technical questions please call 1 800 444 3353 Page 14
13. rating the tool Do not use the Page 2 SKU 98318 tool while tired or under the influ ence of drugs alcohol or medica tion Amoment of inattention while operating tool increases risk of injury Dress properly Do not wear loose clothing or jewelry Contain long hair Keep hair clothing and gloves away from moving parts Loose clothes jewelry or long hair increases risk of injury to as result of being caught in moving parts Avoid unintentional starting Be sure the switch is off before con necting to the air supply Do not carry the tool with your finger on the switch or connect the tool to the air supply with the switch on Do not overreach Keep proper footing and balance at all times Proper balance enables better control of the tool in unexpected situations Use safety equipment A shoes and a hard hat must be used for the applicable conditions Wear heavy duty work gloves during use Always wear eye protec tion Wear ANSI ap proved safety goggles Always wear hearing the tool Prolonged expo sure to high intensity noise is able to cause hearing loss Tool use and care Use clamps or another practical way to secure and support the workpiece to a stable platform dust mask non skid safety protection when using 9 7 For technical questions please call 1 800 444 3353 Holding the work by hand or against the body is unstable and is able to lead to loss of control Do not
14. smoke during use Nico tine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury Wear suitable gloves to reduce the vibration effects on the user Use tools with the lowest vibration when there is a choice between dif ferent processes Include vibration free periods each day of work Grip tool as lightly as possible while still keeping safe control of it Let the tool do the work To reduce vibration maintain tool as explained in this manual If abnormal vibration occurs stop immediately Page 5 SAVE THESE INSTRUCTIONS Specifications Air Pressure Range 110 120 PSI 120 PSI Maximum Hydraulic 10 000 PSI Pressure Air Inlet 1 4 18 NPT Oil Capacity 23 OZ Air Consumption 7 CFM 110 120 PSI INITIAL TOOL SET UP ASSEMBLY Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product A Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Unpacking When unpacking check to make sure that the item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at the number shown throughout the manual as soon as possible This air tool may be shipped with a protective plug covering the air inlet Remove this pl
15. te 7 CFM 110 120 PSI Note Air flow and therefore tool perfor mance can be hindered by under sized air supply components The air hose must be long enough to reach the work area with enough extra length to allow free movement while working Make sure throttle or switch is in the off position refer to Operation section for description of controls Close the in line safety valve be tween the compressor and the tool Turn on compressor according to the manufacturer s directions and allow it to build up pressure until it cycles off Adjust the air compressor s output regulator so that the air output is enough to properly power the tool but the output will not exceed the tool s maximum air pressure at any time Adjust the pressure gradually while checking the air output gauge to set the right pressure range Inspect the air connections for leaks Repair any leaks found If the tool will not be used at this time turn off and detach the air sup ply safely discharge any residual air pressure and release the throttle and or turn the switch to its off posi tion to prevent accidental operation Note Residual air pressure should not be present after the tool is disconnected from the air supply However it is a good safety measure to attempt to discharge the tool in a safe fashion after disconnecting to ensure that the tool is disconnected and unpowered OPERATING INSTRUCTIONS A Read the ENTIRE IMPORTA
16. ug before set up SKU 98318 For technical questions please call 1 800 444 3353 Air Supply TO PREVENT AWARNING EXPLOSION Use only clean dry regulated compressed air to power this tool Do not use oxygen carbon dioxide combustible gases or any other bottled gas as a power source for this tool Male Adapter Connector mo NA Hose Quick Coupler Coupler Regulator with Pressure Gauge Recommended Air Line Components 1 Incorporate an in line oiler shut off valve hose regulator with pressure gauge and filter for best service as shown in the diagram above An in line shutoff valve is an important safety device because it controls the air supply even if the air hose is ruptured Note If an automatic oiler system is not used add a few drops of Pneumatic Tool Oil to the airline connection be fore operation Add a few more drops after each hour of continual use 2 Attach an air hose not included to the compressor s air outlet Attach Page 6 SKU 98318 the Air Nipple 1 to the air inlet and tighten it AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Do not install a female quick coupler on the tool Such a coupler contains an air valve that allows air tool to retain pressure and operate accidentally after the air supply is disconnected The Foot Pedal is designed to fit a 1 4 NPT air nipple included Also verify air source can dedica
17. voir prior to use Place Pump on flat and horizontal surface Wipe top of cylin der with clean dry rag Remove the Fill Plug 77 and add the fluid being careful not to spill Replace the Fill Plug and wipe up any spilled hydrau lic fluid Periodically check the fluid level FOR BEST OPERATION Before use unscrew the Breather Valve After use shut the Breather Valve Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent injury and distraction 2 Route the air hose along a safe route to reach the work area without creat ing a tripping hazard or exposing the air hose to possible damage The air hose must be long enough to reach the work area with enough extra length to allow free movement while working For technical questions please call 1 800 444 3353 Pneumatic Tool Operation Push down momentarily on Foot Pedal 37 and release it The Air Valve 12 should be raised in order to operate Feel underneath the Foot Pedal to make sure Valve is raised Attach the air hose from your com pressor to the Air Nipple 1 As pressure may be present verify that the system is not pressurized be fore hydraulic hoses are connected or disconnected Verify this by pressing Release Bar 43 with hand to re lease any internal hydraulic pressure Remove the Protective Plug 84 from the Adapter 85 attach your hydrau lic hose with a 1 4 NPT end to the
18. y messages that follow this symbol to avoid possible injury or death DANGER indicates 4 DANGER a hazardous situation which if not avoided will result in death or serious injury AWARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury ACAUTION CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury SKU 98318 For technical questions please call 1 800 444 3353 NOTICE is used to NOTICE address practices not related to personal injury CAUTION without CAUTION the safety alert symbol is used to address practices not related to personal injury IMPORTANT SAFETY INSTRUCTIONS INSTRUCTIONS PERTAINING TO A RISK OF FIRE ELECTRIC SHOCK OR INJURY TO PERSONS WARNING When using tools basic pre cautions should always be followed including the following General a To reduce risks of electric shock fire and injury to persons read instructions before using tool Work area a Keep the work area clean and well lighted Cluttered benches and dark areas increase the risks of electric shock fire and injury to persons b Keep bystanders children and visitors away while operating the tool Distractions are able to result in the loss of control of the tool Personal safety a Stay alert Watch what you are do ing and use common sense when ope
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