Harbor Freight Tools 1000 lb. Capacity Hydraulic Table Cart Product manual
Contents
1. 4 12 ObperatiOh e nex eh 5 o gt Tl m lt WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol Itis used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death fee CAUTION Addresses practices not related to personal injury Page 2 For technical questions please call 1 800 444 3353 Item 60438 IMPORTANT SAFETY INFORMATION Hydraulic Cart Safety Warnings 1 Study understand and follow all instructions before operating this device 2 Donot exceed listed weight capacity Be aware of dynamic loading Sudden load movement may briefly create excess load causing product failure 3 Lock Casters when unattended 4 Be aware of pinch points Keep hands and feet clear of the lifting mechanism during operation The Scissor Arm Assembly can cause serious injury when opening or closing Do not allow anyone near the Scissor Arm Assembly during operation 5 Use only on a flat stable hard surface 6 Do not make any alterations to this product 7 Wear ANSI approved safety goggles and heavy duty work gloves during use 8 Keep clear of load while lifting and lowering 9 Lower load slowly 10 Inspect before every use do not use if parts are loose or damaged 12 13 14 15 16 The brass components of2. that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from cause
3. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference Haulyviaster t _ ttp www harborfreight cot ITEM 60438 ort a tech harborfreight E lE When unpacking make sure that the product is intact and undamaged If any parts are missing or broken A WARNING please call 1 800 444 3353 as soon as possible Copyright 2012 by Harbor Freight Tools All rights reserved No portion of this manual any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents SI 3 Maintenance rece 7 Sp6ecIfICatiOns oct ts Otten edere 4 Parts Lists and Diagrams 8 Setup e eere
4. e Foot Pedal 3 When the table has been raised remove the Filler Bolt Filler Bolt from the Housing Use a rag to catch any fluid leaks Keeping hands and tools clear squeeze the Control Lever while pumping the Foot Pedal several times rapidly to lower the Table 4 Release the Control Lever and pump more slowly to raise the Table to its full height 5 Add good quality hydraulic fluid into the opening in i the Housing where the Filler Bolt has been removed Housing Fill until the Housing will hold no more fluid Figure B 6 Replace the Filler Bolt and its Seal Washer into the Housing tighten but do not overtighten to avoid damaging the Washer 7 Checkthe condition of the Hydraulic Lift Table before use Raise and lower it several times before adding any load Be sure that all controls work properly or pets to prevent distraction and injury Z Workpiece and Work Area Set Up E 1 Designate a work area that is clean and well lit 2 Usethe Table on a flat hard level surface that The work area must not allow access by children is free of debris Sweep area clean if needed Item 60438 For technical questions please call 1 800 444 3353 Page 5 gt 2 m Z gt 2 m General Operating Instructions 1 Unfold the Handle by lifting it up to a vertical position until it locks in place 2 Before placing anything on the cart lock the back two casters The Locking Sw
5. ires Herasionally add where it is protected from moisture dirt grease to the grease fittings on each wheel and corrosive atmosphere Protect it from 8 AFTER USE wipe external surfaces being damaged from other items being moved in and out of its storage area Item 60438 For technical questions please call 1 800 444 3353 of the tool with clean cloth MAINTENANCE Page 7 AONVNALNIVIN Parts Lists and Diagrams Main Parts List and Assembly Diagram Qty D Part Description 8 Retaining Ring 6 9 Pin 1 1 1 Description Qty 1 23 j CoterPin 6 16 2 2 32 Description Qty 2 2 4 44 jBushing Page 8 For technical questions please call 1 800 444 3353 Item 60438 Parts List and Assembly Diagram A Ram Part Description Qty 6a Housing 11 Cylinder 1 9a CopperWasher 1 13a O ring Retainer O ring Item 60438 av 14a 15 16 Part Description Qty 17 1 8a Spring 1 19a Release Valve 1 20a Seal Washer 2 21a Axle Sleeve 1 22a O ring 2 23a Screw 1 24a Nut CotterPin 2 26a Pn 1 27a Washer 2 28 Bot 1 9a Sea Washer 1 30a PumpCylinder 1 31a 0 1 32a For technical questio
6. ivel Casters can be locked by pressing the lever down into the locked position with your foot Test the cart operation using the Foot Pedal and Control Lever Make sure the Table raises and lowers properly before adding weight to the Table 3 Observing safe lifting procedures move the workpiece onto the cart If necessary secure the item onto the cart using tie downs or chocks to keep it stable while moving 4 Release the Locking Swivel Casters by moving the levers to the unlock position Move the workpiece to the desired location Before raising the workpiece lock the Locking Swivel Casters To raise the Table ensure that the Control Lever is in the released position Press repeatedly on the Foot Pedal to raise the table To lower the Table squeeze the Control Lever The Table has a 2 speed valve Squeeze the Lever halfway for slowly lowering a load Squeeze it fully for quickly lowering the Table when empty To prevent accidents when finished using the cart move the cart to a safe location lock the Locking Swivel Casters lower the Table as far as it will go Clean then store the cart indoors out of children s reach Page 6 For technical questions please call 1 800 444 3353 Item 60438 Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY Remove load from Lift Table before service Lowe
7. luding all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to Parts Lists and Diagrams on page 8 Assembly 1 Place the Table Assembly on a flat surface which Note The Handle may be released and is well lighted and safe for assembly operation folded back down by pressing down the Locking Bar 2 Unfold the Handle by pulling it up and back into a 3 Install the Pump Lever Foot Pedal assembly into the vertical position Lock the Handle into position Connecting Rod and secure in place using the Bolt Functions Control Lever Pump Lever Foot Pedal 7 Locking Bar Locking Swivel Caster gt y Figure A Note The Control Lever controls the operation of the Hydraulic Ram unit To lower the Ram and Table squeeze the Control Lever When the Control Lever is released the Ram and Table movement will stop and the table will remain stationary Page 4 For technical questions please call 1 800 444 3353 Item 60438 Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Tool Set Up Bleeding the Hydraulic Ram 1 Remove any load from the Table Note Before using this tool the hydraulic ram 2 Release the Control Lever must be purged of air called bleeding then repeatedly pump th
8. ns please call 1 800 444 3353 Part Description Qty 38a 39a 40a 41a 42a Pumping Valve Seat 43a 44a 45a 46a Spring 47a O ring 48a Adjusting Bolt Page 9 MAINTENANCE PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Page 10 For technical questions please call 1 800 444 3353 Item 60438 Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Item 60438 For technical questions please call 1 800 444 3353 Page 11 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure
9. r table when possible before service TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general condition 5 Occasionally apply light grease to the hinge of the tool Check for loose hardware misalignment points of the Scissor Arm Assembly and or binding of moving parts cracked or broken other pivot points of the assembly Wipe off parts damaged electrical wiring and any other excess grease as this will attract dirt condition that may affect its safe operation 6 Do not overload this cart as that may cause damage 2 For convenient storage the handle can be to the seals If the Table will not raise or slowly folded down To do this press down on the lowers the cause may be damaged seals or low Locking Bar then press down on the Handle hydraulic oil level To fix this condition first try the purging technique discussed on page 5 of this Note The Table must be completely lowered booklet If that doesn t work take the Hydraulic before folding down the Handle Table Cart to a qualified technician for repair 3 For best service keep your Hydraulic 7 Occasionally check the condition of the wheels Cart clean and in good condition They should be kept free of grease and oil which 4 Store your Hydraulic cart in a location may damage thie rubber
10. s not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
11. this product contain lead a chemical known to the State of California to cause cancer birth defects or other reproductive harm California Health amp Safety code 25249 5 et seq SAFETY Before first use check hydraulic fluid level and fill to the top of the fill port as described on page 5 Place the Table Assembly on a flat surface which is well lighted and safe for assembly operation Thoroughly test the Lift Table for proper operation Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement This product is not a toy Keep it out of reach of children Do not use for aircraft purposes The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator A SAVE THESE INSTRUCTIONS Item 60438 For technical questions please call 1 800 444 3353 Page 3 Specifications Lift Capacity 1 000 Ib Minimum 11 Maximum 34 1 2 Table Dimensions 32 L x 20 W 5 D x 2 W 2 swivel with brakes 2 fixed without brakes Setup Before Use Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this Table Height Casters manual inc
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