Harbor Freight Tools 10 gal 2.5 HP 125 PSI Oil Lube Air Compressor Product manual
Contents
1. 100 ye MOje Dulun Sul JO jeuondo ane buysnipy stv H SdBIGIOM HUIDeEWeP WO JOGeA J IPA SIU A 1d jeuondo 134d sued y 9 Ji JO GNOD SeSealOU feuondo soH sepeey 3 se 1 pue uoll9 uuo2 yOINb s piAoid Bnid pue 1 ldnoS 3 uone3uqni O0 JIP 104 leuondo 4ojeSuqn1 d x nBu 2 xr i 8 HI uondiui5s dq S OOL p eS51iiqni uoN S OO Gs payeouqn5 V dn s Ajddnsg u V ajqeyog 3 nB d Item 61490 For technical questions please call 1 888 866 5797 Page 10 L dNLas JOO Je moje Dulun Sul J04 jeuondo aajeA buysnipy sy O soaldyiom Bulbewep wold Joder Ja eM SIlU A 1d jeuondo JaAiq igue lO IV N Ji JO GNOD s se Jou Ieuolldo soH 1J9pe 7 N se 1 pue uol o uuo2o YOIND S piAO1d nid pue J ldno5S q uoneoSuqni oo 11e J04 jeuondo 1o e9 iuqn x poo jenssadiesspy X i o i oer O5 IdHOA JO 00 Duibeuuep woz UO eSUBSPUOD pue HIP S U3A Id ess HA 1 0o oe speu sow H asn Jo Julod o se sung p pu wwoo WNWIUIW Z Sur diy youesg MESS woy amsow epo O O O OO o ee 3 soul youesq o 11e s nqiisid pepuswwooel WNWIUIW P E su Iy urew 3 UONONPS UONCIGIA J04 soH uoejosi dq SOUBUBTUIEU 10 WAISAS Jo sues saos OOOO O neea 2 aed ur 4osseiduoo ye seunoes x Sh8WOuuv 89 uol 9np 1 UOI eIGIA pue sSIOU J02. ACCIDENTAL OPERATION Turn the Power Switch OFF and unplug the Air Compressor from its electrical outlet before assembling or making any adjustments to the compressor Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Functions Oil Sight Glass 33 Item 61490 Tank Pressure Gauge 53 Safety Valve 73 i ae PRESSURE SWITCH 54 Top View Power Switch OFF Power Switch on Pressure Switch 54 I I I I I I am I L Drain Valve 66 Figure A Output Pressure Gauge 77 Quick Coupler 76 Pressure Tank Pressure Gauge 53 SETUP Output Pressure Gauge 77 Quick For technical questions please call 1 888 866 5797 Coupler 76 Pressure Regulator 74 Safety Valve 73 Page 7 Assembly Mounting 1 Handle Attach two Wheels 63 to the Tank 70 using two Bolts 64 and two Nuts 65 See Figure B Slide the Handle 72 into the two slots on the top of the Tank and secure in place with four Bolts 71 A Nut 65 Bolt 64 Wheel 63 Bolt 71 72 at Tank 70 NS Figure B Checking the Oil 1 Check the oil level before operation Fill the Pump Crankcase with premium quality SAE 30 weight non detergent air compressor oil Sold separately IMPORTANT Running the Air Compressor with the incorrect
3. soap solution for air leaks and tighten as needed Do not overtighten Hose or hose connections too narrow Replace with wider hose and or hose connections Crankcase oil too thick Drain oil and refill to proper level with recommended oil High altitude reducing air output Higher altitudes require compressors with greater output Overheating Air filters need cleaning replacing Check inlet and outlet filters Clean and or replace as needed Crankcase oil too thin or incorrect type 2 Drain oil and refill to proper level with recommended oil Crankcase oil level too low Add oil to proper level check for leaks 4 Unusually dusty environment Clean and or replace filters more often or move unit to cleaner environment Extension cord used Eliminate extension cord 6 Unit not on level surface Reposition unit on a level surface Compressor Loose fittings Reduce air pressure then check all fittings with a soap starts and stops solution for air leaks and tighten as needed excessively Do not overtighten Compressor not large enough for job Check if accessory CFM is met by Compressor If Compressor doesn t reach accessory CFM you need a larger Compressor AONVNALNIVIN Follow all safety precautions whenever diagnosing or servicing the compressor Disconnect power supply before service Page 16 For technical questions please call 1 888 866 5797 Item 61490 Troubleshooting cont Proble
4. supply before service MAINTENANCE Item 61490 For technical questions please call 1 888 866 5797 Page 17 gt m gt O m Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List 2 Elbow Ct 3 StartValve Valve Plate 10__ MetalGasket_ 1 Valve _ O BoltM8x30 2 SpringWasherM8_ 3 16__ CylinderGasket_ 17 Jin S Compression Ring 2 Description Qty Cover 1 1 1 1 5 4 1 7 1 12 13 14 15 6 18 ion Ri 19 0 2 1 22 23 5 2 2 28 9 30 31 2 33 35 16 17 18 19 22 23 26 O Ring N O 26 O N N N 0 Page 18 For technical questions please ca
5. 4 sped uoneiqi l v T gn sign L Bh r 3 Ilo payeouiqn agate H y lt 0 dols Lc J dn s Ajddng sry Aieuone s 4 inBij For technical questions please call 1 888 866 5797 Page 11 Item 61490 o m z Operating Instructions A Compressor Area Set Up 1 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent injury 2 Locate the Compressor on a flat level surface to ensure proper pump lubrication and to prevent damage to the unit Keep at least 12 of space around the unit to allow air circulation General Operation 1 IMPORTANT First turn the Power Switch OFF This releases tank pressure and allows the motor to start freely without tripping the Circuit Breaker 2 Close the Drain Valve See Draining Moisture from the Tank on page 15 3 Check for oil leaks and check the oil level See Checking the Oil on page 8 4 Close the in line shutoff valve between the compressor and the air hose 5 Plug the Power Cord into a grounded 120VAC electrical outlet 6 Turn the Power Switch ON 7 Allow the Air Compressor to build up press
6. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference GENTRALPNEUMATIC REV 15a 1OGAL pil lubricated air compressor Visit our website at http www harborfreight com ITEM 61490 Email our technical support at productsupport harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2013 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents E a takin desta assasi e suu Ate atanees rs 2 Maintenance 14 alae tutte m
7. Switch OFF Counterclockwise Clockwise Drain Valve Open Drain Valve Closed 2 Place a collection pan under the Drain Valve Inside of Tank 3 Open the Drain Valve two or three turns ONLY e To open the Drain Valve turn the Drain Valve knob on the bottom of the Tank counterclockwise 4 When all the pressure and moisture is released close the Drain Valve Drain Valve HU Knob s To close the Drain Valve turn the Drain ny Valve knob on the bottom of the Tank clockwise until you feel tension and the Figure G Drain Valve Operation knob is down as far as it can go MAINTENANCE Item 61490 For technical questions please call 1 888 866 5797 Page 15 Troubleshooting Possible Causes Likely Solutions Compressor does Tank already pressurized No problem Compressor will start when needed not start or restart Power cord not plugged in properly Check that cord is plugged in securely Incorrect power supply Check that circuit matches compressor requirements No power at outlet Reset circuit breaker or have outlet serviced by a qualified technician Thermal overload switch tripped Turn off Compressor and wait for it to cool down Press reset button Resume operation Building power supply circuit tripped or 6 Reset circuit or replace fuse Check for low voltage blown fuse conditions It may be necessary to disconnect other electrical appliances from the circuit or mov
8. amount of oil will cause damage to the equipment and void the warranty To prevent damage do not use with overfilled or low oil Slowly fill to full line wait 2 minutes and fill back up to full line Compressor has small passages that will fill slowly 2 Page 8 Crankcase Cover 31 The oil level should be at the center of the full level on the Oil Sight Glass 33 as shown in Figure D Add oil as needed to maintain this level Do not let the oil level go below the center dot on the Sight Glass LOW and do not overfill the oil so that it is above the center dot on the Sight Glass OVERFILL OVERFILL E Figure D Oil Sight Glass Oil Sight Glass 33 3 3 Thread the Air Filter 6 onto the side of the Cylinder Head 7 See Figure C Cylinder Head 7 Air Filter 6 Figure C To add oil a Remove the Oil Breather Plug 37 b Using a funnel to avoid spills pour enough oil into the Pump Crankcase to reach the full level in the Oil Sight Glass c Replace the Oil Breather Plug Note 30W non detergent Air Compressor Oil sold separately is recommended for use with this compressor 4 If uncertain which oil to use for this compressor call Harbor Freight Tools customer service at 1 888 866 5797 for assistance Change the compressor oil after the first hour of use to remove any debris A CAUTION TO PREVENT INJURY FROM BURNS Do not add or change the o
9. aq amaa eta tales 6 Parts List and Diagram 18 Sinustugitancteeua sade tceupestoaceeebsdandtvtundedacceaeed 7 Vyafralllyy uuu E EEE kun 20 Wing valida denon edhe 12 CENTRALPNEUMATIC WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION Addresses practices not related to personal injury Page 2 For technical questions please call 1 888 866 5797 Item 61490 IMPORTANT SAFETY INFORMATION General Safety Warnings Failure to follow the warnings and instructions may result in electric shock fire and or serious injury WARNING Read all safety warnings and instructions Save all warnings and instructions for future reference The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by t
10. ce or moving the compressor Item 61490 Compressor use and care a Do not use the compressor if the switch For technical questions please call 1 888 866 5797 SAFETY does not turn it on and off Any compressor that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source before making any adjustments changing accessories or storing the compressor Such preventive safety measures reduce the risk of starting the compressor accidentally Store an idle compressor out of the reach of children and do not allow persons unfamiliar with the compressor or these instructions to operate it A compressor is dangerous in the hands of untrained users Maintain the compressor Keep the compressor clean for better and safer performance Follow instructions for lubricating and changing accessories Keep dry clean and free from oil and grease Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the compressor s operation If damaged have the compressor repaired before use Many accidents are caused by a poorly maintained compressor Use the compressor in accordance with these instructions taking into account the working conditions and the work to be performed Use of the compressor for operations different from those intended could result in a hazardous situation 5 Service a Have your compres
11. e Check oil level daily and fill to marked level if needed 20 People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure 21 WARNING The brass components of this product contain lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm California Health amp Safety Code 25249 5 et seq 22 WARNING The cord of this product contains lead and or di 2 ethylhexyl phthalate DEHP chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq A SAVE THESE INSTRUCTIONS Page 4 For technical questions please call 1 888 866 5797 Item 61490 AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the compressor Never remove the grounding prong from the plug Do not use the compressor if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician 110 120 VAC Grounded Compressors Compressors with Thr
12. e the compressor to its own circuit Extension cord wire size is Use larger diameter or shorter extension cord or too small or cord is too long to eliminate extension cord See Recommended Wire properly power compressor Gauge for Extension Cords in Safety section Compressor needs service Have unit inspected by a qualified technician Compressor builds Incorrect power supply Check that circuit matches compressor requirements pressure too slowly 2 Crankcase oil overfilled or oil too thick 2 Drain oil and refill to proper level with recommended oil Working environment too cold Move compressor to a warmer location Check that recommended oil is in crankcase Safety valve leaking Listen for air leaking from valve If leaking replace with identical valve with same rating DO NOT SEAL OR TAMPER WITH SAFETY VALVE Loose fittings Reduce air pressure then check all fittings with a soap solution for air leaks and tighten as needed Do not overtighten Compressor not Air filters need cleaning replacing Check inlet and outlet filters building enough Clean and or replace as needed air pressure Check Valve needs service Have technician clean or replace as needed Compressor not large enough for job Check if accessory CFM is met by Compressor If Compressor cannot supply enough air flow CFM you need a larger Compressor Loose fittings Reduce air pressure then check all fittings with a
13. ee Prong Plugs 1 In the event of a malfunction or breakdown 5 grounding provides a path of least resistance for electric current to reduce the risk of electric shock This compressor is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances 2 Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician 3 Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal 4 Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the compressor is properly grounded Symbology Pounds per square inch of pressure SAFETY Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the compressor s plug Repair or replace damaged or worn cord immediately E u Grounding 2 2 Pin 125 VAC 3 Prong Plug and Outlet for up to 125 VAC and
14. he operator 1 Work area safety 4 a Keep work area clean and well lit Cluttered or dark areas invite accidents b Do not operate the Compressor in explosive atmospheres such as in the presence of flammable liquids gases or dust Compressor motors produce sparks which may ignite the dust or fumes c Keep children and bystanders away from an operating compressor 2 Electrical safety a Compressor plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with grounded compressors Standard plugs and matching outlets will reduce risk of electric shock b Do not expose compressor to rain or wet conditions Water entering a compressor will increase the risk of electric shock c Do not abuse the cord Never use the cord for unplugging the compressor Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock 3 Personal safety a Stay alert watch what you are doing and use common sense when operating this compressor Do not use this compressor while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating a compressor may result in serious personal injury b Use personal protective equipment Always wear ANSI approved eye protection during setup and use c Prevent unintentional starting Ensure the switch is in the off position before connecting to power sour
15. il while the compressor is in operation Allow the compressor to cool before replacing oil For technical questions please call 1 888 866 5797 Item 61490 Break In Procedure 1 Turn the Power Switch OFF and unplug the unit 5 Let the unit run for 30 minutes Air will expel freely through the Coupler 2 Insert a male coupler sold separately into the Quick Coupler 76 and fully open all regulators and valves z Turn the Power Switch OFF 3 Plug in the Power Cord 7 Unplug the Power Cord and remove the male coupler 4 Turn the Power Switch ON Note Change the compressor oil after the first hour of use to remove any debris Sample Air Line Setup 1 Connect a regulator valve an inline shut off valve 2 Depending on the tool that will be used and a 1 4 NPT air hose to the Quick Coupler with this compressor incorporate additional all sold separately The air hose must be long components such as an in line oiler a filter enough to reach the work area with enough extra or a dryer all sold separately Consult the air length to allow free movement while working tool s manual for needed accessories Note An in line shutoff ball valve is an important safety device because it controls the air supply even if the air hose is ruptured The shutoff valve should be a ball valve because it can be closed quickly SETUP CENTRALPNEUMATIC Item 61490 For technical questions please call 1 888 866 5797 Page 9
16. ll 1 888 866 5797 Part Description 43 O Se SCS 44 45 46 47 48 49 0 1 a b C 3 Q O D p Bolt S O 5 56 1 59 2 1 1 1 1 2 4 4 4 1 1 1 1 1 1 1 1 1 1 I DI ISIKA KA SA 21 22 ole F Cooling Fin Wheel Bolt M12 x 55 washer bushing assembl 65 Hex Nut M12 67 70 1 6 6 O O Item 61490 Assembly Diagram Record Product s Serial Number Here MAINTENANCE Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Item 61490 For technical questions please call 1 888 866 5797 Page 19 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states d
17. m Possible Causes Likely Solutions Excessive noise 1 Loose fittings Reduce air pressure then check all fittings with a soap solution for air leaks and tighten as needed Do not overtighten Crankcase overfilled with oil or oil Drain oil and refill to proper level with recommended oil is incorrect thickness or type Crankcase oil level too low Add oil to proper level check for leaks Unit not on level surface Reposition unit on a level surface Moisture in Too much moisture in air Install in line air filter dryer and or relocate discharge air to less humid environment Safety Valve pops Safety valve needs service Pull on test ring of safety valve If it still pops replace with identical valve of same rating Air leaks from Loose fittings Reduce air pressure then check all fittings with a soap pump or fittings solution for air leaks and tighten as needed Do not overtighten Air leaks from Tank Defective or rusted tank Have tank replaced by a qualified technician Drain moisture from tank daily to prevent future corrosion Oil in discharge 1 Crankcase oil too thin or 1 Drain oil and refill to proper level with recommended oil air or high oil crankcase overfilled with oil consumption 2 Unit not on level surface 2 Reposition unit on a level surface 3 Crankcase vent clogged 3 Clean Crankcase vent Follow all safety precautions whenever diagnosing or servicing the compressor Disconnect power
18. n the storage tank before moving 13 The use of accessories or attachments not recommended by the manufacturer may result in a risk of injury to persons 14 All air line components including hoses pipe connectors filters etc must be rated for a minimum working pressure of 150 PSI or 150 of the maximum system pressure whichever is greater 15 USE OF AN EXTENSION CORD IS NOT RECOMMENDED If you choose to use an extension cord use the following guidelines TABLE A RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 VOLT EXTENSION CORD LENGTH P25 50 100 Tie 6 4 NAMEPLATE AMPERES at full load Do not use a Make sure your extension cord is in good condition EA dees il b Be sure to use an extension cord which is heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table A shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord 16 Industrial applications must follow OSHA guidelines 17 Maintain labels and nameplates on the compressor These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement 18 This product is not a toy Keep it out of reach of children 19 Operate unit on level surfac
19. o not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state CENTRALPREUMATIC 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797
20. r the tool but the output will not exceed the tool s maximum air pressure at any time Turn the Regulator clockwise to increase the pressure and counter clockwise to decrease pressure Adjust the pressure gradually while checking the Output Pressure Gauge to set the pressure Make sure the air tool s throttle or switch is in the off position Connect the air tool to the air hose Open the in line shutoff valve Use the air tool as required After the job is complete turn the Power Switch OFF Note Turn the switch off before unplugging the compressor 13 14 15 16 17 For technical questions please call 1 888 866 5797 Unplug the Air Compressor Close the in line shutoff valve Bleed air from the tool then disconnect the tool Turn the Drain Valve two turns to release the internal tank pressure and any built up moisture Close the valve after moisture has drained out Do not remove the Drain Valve Clean then store the Air Compressor indoors Item 61490 Cold Weather Operation Start compressor in heated area if outdoor temperatures Do not use multi viscosity oil such as drop below 32 F 10W 30 they leave carbon deposits on pump If this is not practical drain out the old pump oil components and lead to accelerated failure and use SAE 10W Non detergent Air Compressor I iy 4 Oil in the pump crankcase instead whenever the Heavy operation may require heavier viscosity oil compressor s
21. sor serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the compressor is maintained Page 3 wn gt mn m lt Air Compressor Safety Warnings 1 Risk of fire or explosion do not spray flammable liquid in a confined area or towards a hot surface Spray area must be well ventilated Do not smoke while spraying or spray where spark or flame is present Arcing parts keep compressor at least 20 feet away from explosive vapors such as when spraying with a spray gun 2 Risk of bursting do not adjust regulator higher than marked maximum pressure of attachment 3 Risk of injury do not direct air stream at people or animals 4 Do not use to supply breathing air 5 Do not leave compressor unattended for an extended period while plugged in Unplug compressor after working 6 Keep compressor well ventilated Do not cover compressor during use 7 Drain tank daily and after use Internal rust causes tank failure and explosion 8 Add correct amount of compressor oil before first use and every use Operating with low or no oil causes permanent damage and voids warranty 9 Do not remove the valve cover or adjust internal components 10 Compressor head gets hot during operation Do not touch it or allow children nearby during or immediately following operation 11 Do not use the air hose to move the compressor 12 Release the pressure i
22. surface wipe with Use 30W non detergent Air Compressor Oil a damp cloth using a mild detergent or mild solvent sold separately only Page 14 For technical questions please call 1 888 866 5797 Item 61490 Oil Maintenance Check the oil periodically for clarity Replace oil if it appears milky or if debris is present or every 6 months or 100 operation hours whichever comes first Replace the oil more frequently if compressor is used in harsh environments such as high heat or high humidity CAUTION TO PREVENT INJURY FROM BURNS Allow Air Compressor to cool before changing the oil 1 Place a container under the Drain Plug 35 5 Fill the Pump with new 30W non detergent Air Compressor Oil sold separately to the 2 Remove the Oil Breather Plug 37 FULL level on the Oil Sight Glass 5 6 oz to allow air flow into the Pump 6 Replace and tighten the Oil Breather Plug 3 Remove the Oil Drain Plug allowing the oil to drain into the container 7 Discard the old oil according to local state and federal regulations 4 When the oil is completely drained from the Pump replace the Oil Drain Plug Draining Moisture from the Tank The Drain Valve 66 is located under the Tank It must be used daily to release all trapped air and moisture from the Tank Doing this will eliminate condensation and prevent tank corrosion CAUTION Do not open the Drain Valve so that more than four threads are showing 1 Turn the Power
23. temperature will fall below 40 Emergency Depressurization If it is necessary to quickly depressurize the Compressor 1 Move the ON OFF Power Lever to the OFF position 2 Pull on the ring on the Safety Valve 73 to quickly release stored air pressure Automatic Shut off System 1 Ifthe Compressor automatically shuts off 2 Possible causes of repeated automatic before reaching its normal cutoff pressure shut off of the compressor are a Shut off all tools a Using an extension cord that is too b Wait until the Compressor cools down long or too small a gauge about 10 minutes b An air leak or open hose causing the compressor c If the unit does not start up again on its own to cycle too often and build up heat press the Reset Button to start the compressor Correct any issues before further use to avoid damage to the compressor z e lt a m A O d Resume operation Item 61490 For technical questions please call 1 888 866 5797 Page 13 gt par m gt 2 m Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch OFF and unplug the Compressor from its electrical outlet before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM COMPRESSOR FAILURE Do not use damaged eq
24. uipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general 2 AFTER USE wipe external surfaces of condition of the air compressor Check for the compressor with a clean cloth Tee a PE 3 AMWARNING If the supply cord of this e misalignment or binding of moving parts compressor is damaged it must be replaced e cracked or broken parts only by a qualified service technician e damaged electrical wiring and e any other condition that may affect its safe operation Maintenance Schedule Following are general guidelines for maintenance checks of the Air Compressor Note The environment in which the compressor is used and the frequency of use will affect how often you will need to check the Air Compressor components and perform maintenance procedures Daily Weekly a Check oil level a Inspect Air Filter b Check for oil leaks b Inspect Oil Breather Plug c Make sure all nuts and bolts are tight d Drain moisture from air tank Monthly e Check for abnormal noise or vibration Inspect Safety Valve f Check for air leaks Every 6 months or 100 Operation Hours g Inspect belt if provided i h Wipe off any oil or dirt from the compressor Replace pump oil To check for air leaks apply soapy water to joints while the Air Compressor is pressurized Look for air bubbles To clean the compressor
25. up to 15 A This compressor is intended for use on a circuit that has an outlet that looks like the one illustrated above in 125 VAC 3 Prong Plug and Outlet The compressor has a grounding plug that looks like the plug illustrated above in 125 VAC 3 Prong Plug and Outlet The outlet must be properly installed and grounded in accordance with all codes and ordinances Do not use an adapter to connect this compressor to a different outlet Canadian Standards Association Cubic Feet per Minute flow Cubic Feet per Minute flow SCFM at standard conditions Underwriters Laboratories Inc National pipe thread tapered NPS National pipe thread straight Double Insulated o Alternating Current Item 61490 For technical questions please call 1 888 866 5797 Page 5 Specifications I 120VAC 60Hz 14A dedicated Electrical Rating ner circuit recommended wn gt TI m lt 5 3 SCFM 90 PSI Air Flow Capacity 6 2 SCEM 5 40 PSI Sound Level 89dB A 1m Oil Capacity 5 6 oz 30W non detergent Air Compressor Oil Oil Type sold separately us 224876 CENTRALPNEUMATIC Page 6 For technical questions please call 1 888 866 5797 Item 61490 Instructions for putting into use Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product AWARNING TO PREVENT SERIOUS INJURY FROM
26. ure until it cycles off Note At the beginning of the day s first use of the Air Compressor check for air leaks by applying soapy water to connections while the Air Compressor is pumping and after pressure cut out Look for air bubbles If air bubbles are present at connections tighten connections Do not use the Air Compressor unless all connections are air tight the extra air leaking out will cause the compressor to operate too often increasing wear on the compressor Note As long as the Power Switch is ON the operation of the Air Compressor is automatic controlled by an internal pressure switch The Compressor will turn on automatically when the air pressure drops to 95 PSI and will turn off automatically when the air pressure reaches 125 PSI Page 12 Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Route the Power Cord from the compressor to the grounded wall outlet along a safe path without creating a tripping hazard or exposing the power cord to possible damage WARNING TO PREVENT SERIOUS INJURY AND DEATH FROM EXPLOSION Do not adjust the internal pressure switch Any change to the automatic pressure levels may cause excess pressure to accumulate causing a hazardous situation 8 10 11 12 Adjust the Pressure Regulator 74 so that the air output is enough to properly powe
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