Harbor Freight Tools 10 Cubic Ft. Heavy Duty Trailer Cart Product manual
Contents
1. 8 234A8 Latch Spacer 9 234A9 Tongue Latch 10 234A10 Hitch Tongue 11 234A11 Hitch Pin Bracket 12 234A12 Rear Cross Brace 13 234A 13 Rear Corner Bracket 14 234A14 Side Panel 15 234A15 Rear Corner Brace 16 234A16 Front Panel 17 234A17 Front Corner Brace 18 234A18 Tailgate Latch 19 234A19 Tailgate Pin 20 234A20 Tailgate Hardware 21 234B1 M8x16 Truss Head Bolt 22 234B2 M8x20 Truss Head Bolt 23 234B3 8mm Lock Washer 24 234B4 8mm Hex Nut 25 234B5 M8x20 Hex Head Bolt 26 234B6 20mm Flat Washer 27 234B7 3mm Cotter Pin 28 234B8 12 5x 64 Hitch Pin 29 234B9 M6x90 Hex Head Bolt 30 234B10 6mm Nylon Nut 31 234B11 6mm Hex Nut 32 234B12 6 8mm Flat Washer Qty NNNRFPNNNRR RRP NYP NK NK KL NN RR Re WN Re Page 92. Corner Brackets 13 and the Rear Cross Brace 12 by using 4 Bolts 21 4 Washers 23 and 4 Nuts 24 Side Panel 14 Step 10 As seen in Figure 10 assemble the left Side Panel 14 using 2 Bolts 21 2 Washers 23 and 2 Nuts 24 Insert bolts in the holes shown See Step 13 page 7 for instructions on installing 2 other bolts into Side Panel Figure 10 38897 Page 6 REV 02 07 Rear Cross Brace 12 Step 11 See Figure 11 for bolt positions Bolt Rear Cross Brace 12 to Bottom Panels 1 using 6 Bolts 21 6 Washers 23 and 6 Nuts 24 Step 12 Install the right Side Panel 14 to the Bottom Panel 1 as shown in Figure 12 Use 2 Bolts 21 2 Washers 23 and 2 Nuts 24 to attach the Side Panel See Step 13 below for instructions on installing 2 other bolts into side panel Bolt Locations Figure 12 Step 13 Secure each Side Panel 14 by bolting a Rear Corner Brace 15 to the outside of the Side Panel Use 5 Bolts 21 5 Washers 23 and 5 Nuts 24 to secure each Side Panel Figure 13 shows Rear Corner Brace being assembled to ON a left Side Panel Follow same Cr AG oy procedure to assemble Rear Corner oe Brace to right Side Panel ys Rear Corner Brace 15 Figure 13 38897 Page 7 REV 02 07 Step 14 Assemble the Front Panel 16 to the Front Cross Brace 2 and the two Side Panels 14 by using 12 Bolts 21 12 Washers 23 and 12 N
3. HAUL MASTER Trailer Cart 10 Cubic Feet Model 38897 Assembly and Operating Instructions 3491 Mission Oaks Blvd Camarillo CA 93011 Copyright 1998 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions and replacement parts please call 1 800 444 3353 Revised Cover 12 04 Thank you for choosing a Harbor Freight Tools product For future reference please complete the owner s record below Model Purchase Date Save the receipt warranty card and these instructions It is important that you read the entire instruction sheet to become familiar with this product before you begin using it Technical Specifications This heavy duty Trailer Cart has a large 10 cubic foot bed capacity It has a tail gate which is easy to lift out and the the bed tilts with a quick release feature Cart Dimensions 43 x 33 x 12 Inside Bed Dimensions 41 x 30 x 12 16 Wheels with Pneumatic Tires Pin Hitch 5 8 Pin Hole Trailer Cart Capacity 600 Lbs Warning 1 Always wear ANSI approved safety goggles when assembling this product and when working with tools and equipment 2 The Trailer Cart has a safe working capacity of 600 Ibs Never exceed this weight capacity 3 When unloading and loading the cart be careful of the ba
4. d 8 Nuts 24 see Figure 5 Hitch Tongue 10 Wheel Axle 5 A all r Figure 5 Wheel Tire Assembly 6 Figure 6 Step 6 As shown in Figure 6 put the Hitch Tongue in place and insert the Wheel Axle 5 throught the Wheel Axle Support 4 Install the 2 Wheel Tire Assemblies 6 with Washers 26 and Cotter Pins 27 Step 7 As shown in Figure 7 insert the Tongue Latch 9 Lateh Spacer a up through the opening in the Hitch Tongue 10 Using D eA a Latch Spacer 8 on each side of the Tongue Latch bolt i Br the Latch Spacer to the Hitch Tongue using Bolt 29 and a Nut 30 Only hand tighten this bolt for now Latch Spring 7 Attach one end of the Latch Spring 7 to the opening in the Hitch Tongue 10 and the other end to the top hole in the Latch Spacer 8 With the Latch Spring in place tighten the bolt described in the above paragraph Hitch Tongue 10 Tongue Latch 9 I Figure 7 38897 Page 5 REV 02 07 Step 8 As shown in Figure 8 install the Hitch Pin Bracket 11 by using 2 Bolts 25 2 Washers 23 and 2 Nuts 24 in the rear most two holes The Hitch Pin 28 fits in the front hole and is secured in place with a Cotter Pin 27 a ig Hitch Pin Bracket 11 Rear ross Brace 12 Figure 8 Figure 9 Step 9 Turn the Trailer Cart over onto it s wheels To the rear portion of the Bottom Panels 1 attach the Rear
5. e cover of this manual M8BX16 MEGO vee sn Required hardware needed to assemble the Trailer Cart is shown below TRUSS HEAD TRUSS HEAD LOCK WASHER HEX NUT 234B1 234B2 234B3 234B4 H 26 29 Step 1 Lay out the two Bottom Panels 1 as shown in Figure 1 below Attach the Front Cross Brace 2 to the Bottom Panels using 4 Bolts 21 4 Washers 23 and 4 Nuts 24 Bottom Panels 1 X2 20MM 3MM FLAT WASHER HAIR PIN COTTER 234B6 234B7 E 28 32 31 a 12 5X64 6 8MM 6MM HITCH PIN FLAT WASHER HEX NUT 234B8 234B12 234B11 Front Cross Brace 2 f HEEL O 46 39 30 M6X90 6MM HEX HEAD NYLON NUT Figure 1 234B9 234B10 Step 2 Connect the two Bottom Panels shown in Figure 2 using 4 Bolts 21 4 Washers 23 and 4 Nuts 24 38897 Page 3 Bottom Panels 1 Bolt Locations Figure 2 Step 3 Attach the Tongue Support 3 to the Bottom amp Tongue Support Panels using 2 Bolts 22 2 Washers 23 and 2 Nuts 24 see Figure 3 Figure 3 Step 4 As shown in Figure 4 below bolt the 2 Wheel Axle Supports together using 8 Bolts 25 8 Washers 23 and 8 Nuts 24 Note Only hand tighten these 8 Bolts 25 now Bolts should be securely tightened once Wheel Axle is installed see Step 6 Page 5 Wheel Axle Supports 4 Figure 4 38897 Page 4 REV 02 07 Step 5 Bolt the Wheel Axle Supports 4 to the Bottom Panels 1 using 8 Bolts 21 8 Washers 23 an
6. lance of the cart Always engage the tongue latch to the towing vehicle before loading the Trailer Cart The cart will ride best with the load centered over and in front of the axle 4 Never allow children to play in or operate the cart This cart is not designed for carry ing people or animals 5 This Trailer Cart is not designed for use on public highways Always use low speeds under 5 MPH when performing off road hauling 6 Before each use check the tongue latch connection to the towing vehicle to insure safe operation Before each use check the condition of pneumatic tires recommended tire pressure is 30 PSI 38897 Page 2 Assembly of the Trailer Cart The Trailer Cart requires a good deal of assembly but with the right tools and careful reading of this manual assembly should be fairly routine You will need a regular screwdriver pair of pliers two 14 mm open end wrenches and two 13 mm open or box end wrenches similar size ratchet wrenches will speed assembly Part numbers shown below refer to the Part Number Listing on page 9 It is recommended that all the parts be put out on a flat surface before beginning to Hardware assemble the Trailer Cart Check to see that all parts shown in this manual are present refer to parts illustrations and the part number listing on page 9 If any parts are missing Hai or in damaged condition please call Harbor O D Freight Tools at the telephone number shown RI on th
7. uts 24 Bolt lt positions are shown in Figure 14 at right Front Corner Brace 17 Figure 14 Step 15 Assemble the two Front Corner Braces 17 to the corners of the Front Panel and the Side Panels see Figure 15 For each Front Corner Brace use 2 Bolts 21 2 Washers 23 and 2 Nuts 24 Tailgate 20 view of inside Figure 15 Step 16 Attach the two Tailgate Latches 18 to the inside of the Tailgate 20 using 2 Bolts 21 M 5 2 Washers 23 and 2 Nuts 24 for each Tailgate Latch see Figure 16 Insert the two Tailgate Pins 19 through the two holes in lower portion of the Tailgate and secure the Tailgate Pins by adding a Washer 32 and a Nut 31 to the threaded portion Tailgate Latch 18 The Tailgate is now ready to be put in place on the Trailer Figure 16 Cart Position the Tailgate so that the two Tailgate Pins can be dropped into the two holes on the Rear Cross Brace 12 The Tailgate Latches can now be dropped over the open slots in each Side Panel which will lock the Tailgate in place Assembly of the Trailer Cart is complete Before using the cart make sure all hardware connections are tight 38897 Page 8 38897 Part Number Listing Part Reference Description 1 234A1 Bottom Panel 2 234A2 Front Cross Brace 3 234A3 Tongue Support 4 234A4 Wheel Axle Support 5 234A5 Wheel Axle 6 234A6 Wheel Tire Assembly 7 234A7 Latch Spring
Download Pdf Manuals
Related Search