Harbor Freight Tools 1 ton Capacity Telescoping Gantry Crane Product manual
Contents
1. PITTSBURGH Items 41188 69513 For technical questions please call 1 888 866 5797 Page 11 WARNING Follow all safety warnings and instructions for the trolley and hoist you will use with this gantry crane Additional selected operation points follow Applying the Load A DANGER TO PREVENT SERIOUS INJURY AND DEATH Use warning signs and barriers on the floor beneath the gantry crane where overhead maintenance work creates a hazard Wear ANSI approved safety goggles hard hat heavy duty work gloves and steel toed work boots during operation 1 Attach the load to the load hook securely 2 Properly seat the sling or other device by properly rated suitable means in the base bowl or saddle of the hook such as chains shackles hooks see the left side diagram on Figure K lifting slings etc Load must be attached Do not allow the hook hitch to to prevent accidental disconnection support any part of the load 3 Do not apply the load to the point of the hook shown in Figure K on the right side diagram 4 Do not operate the hoist unless the hoist unit is centered over the load 5 Do not pick up a load in excess of the rated load appearing on the hoist or load block except during properly authorized tests Do not use a hoist overload limiting device to measure the maximum load to be lifted Figure K Correct and incorrect i load hook attachment 6 Give specific attention to load balancing and hi2. 1 Using helpers raise Base Plate ends 2 Attach Left Base Assembly to Left N of Post Assemblies onto sawhorses or Post Assembly by inserting Tube into 2 other suitable means of support Sleeve and using four sets of Post Bolts 17 Washers 19 Spring Left Post Right Post Washers 15 and Nuts 16 Assembly Assembly 15 16 3 Tighten connections securely Left Base Assembly Figure F Tube Left Post Assembly Figure G 4 Repeat for Right Base Assembly and Right Post Assembly Items 41188 69513 For technical questions please call 1 888 866 5797 Page 7 NISI ERR Attaching Post Supports Hardware 8 each 14 Support Bolt M12 x 50 Threaded Shaft Size 19 Washer 15 Spring 16 Nut M12 Washer M12 M12 1 Using helpers lift Crane to upright position Spring Washer Washer 2 Attach Post Supports 5 to 19 15 Left Base and Post Assemblies using Post Support Bolts 14 Washers 19 P Spring Washers 15 and Nuts 16 P4 N 3 Tighten connections securely Post Nut 16 Support 4 Repeat for Right Base and Post Assemblies Bolt 14 Post Support 5 Figure H Page 8 For technical questions please call 1 888 866 5797 Items 41188 69513 Attaching Handles 1 Insert Handle 8 into Left Winch Box 6 then tighten Set Screw securely 2 Repeat for Right Winch Box Winch Box 6 Handle 8 Figure I 3 Once assembly is complete confirm
3. A 10 A DANGER AWARNING A CAUTION NOTICE Maintenance ii eot rrr take 14 Parts List and Assembly Diagram 18 Waranty sco ettet Eu dre du dione 20 WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death CAUTION Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION A DANGER TO PREVENT SERIOUS INJURY AND DEATH Basic Safety Information 1 N e m e Page 2 Do not lift more than rated load Be aware of dynamic loading Sudden load movement may briefly create excess load causing product failure Do not operate hoist when load is not centered under hoist Do not operate hoist with twisted kinked or damaged chain or rope Do not operate a damaged or malfunctioning gantry crane Inspect gantry crane carefully and test operation before every use Do not lift people or lift loads over people Falling loads can injure or kill people For technical questions please call 1 888 866 5797 Do not operate with other than
4. Washers 19 Spring Washers 15 and Nuts 16 3 Tighten connections securely 4 Repeat for right Post Assembly Nut 16 MEMO Spring Washer 15 Beam Bolt 29 Left Post Assembly Figure B For technical questions please call 1 888 866 5797 ASSEMBLY Page 5 AIGINASSV Attaching Casters to Bases Hardware 16 each 11 Caster 12 Washer 13 Nut Bolt M10 x 25 M10 M10 Threaded Shaft Size 1 Attach one Swivel Caster 9a to one end of Base 3 using four sets of Caster Bolts 11 Spring Washers 12 and Nuts 13 2 Attach one Locking Swivel Caster 9b to other end of Base using four sets of Caster Bolts 11 Spring Washers 12 and Nuts 13 3 Tighten connections securely Base Sleeve Nut 13 Spring Washer Locking Swivel Caster 9b ea 5 Caster fe Bolt Swivel 11 Caster 9a Figure C Page 6 4 5 For technical questions please call 1 888 866 5797 Repeat for other Base making sure that Sleeves are to the outside and Locking Swivel Casters are on the same end Locking Swivel Casters Sleeve Sleeve Swivel Casters Figure D Apply grease to each Caster bearing Grease Figure E Items 41188 69513 Attaching Base Assemblies to Post Assemblies Hardware 8 each 17 Post Bolt M12 x 110 Threaded Shaft Size 19 Washer 15 Spring 16 Nut M12 Washer M12 M12 a a aie DDR LL US a lt
5. the Handles on both Winch Boxes at the same time a Clockwise to raise Beam b Counterclockwise to lower l Beam CAUTION To reduce the risk of tipping use crane at lowest height possible for the application WARNING Do not adjust the legs to different heights 3 Once the desired height has been reached reinsert Height Pins and secure in place with R Pins Figure J Page 10 For technical questions please call 1 888 866 5797 Items 41188 69513 Before Operating Hoist 1 Familiarize yourself with all operating controls of the hoist and with the operation s to be performed Instructions include the warnings on the hoist and the safety and operating instructions portion of this manual 2 A WARNING TO PREVENT SERIOUS INJURY FROM HOIST FAILURE Do not use damaged equipment If adjustments or repairs are necessary or any defects are known have the problem corrected before further use 3 Do not operate a hoist with an out of order sign Only a qualified technician should perform maintenance to the hoist Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury There must not be objects such as utility lines nearby that will present a hazard while working Inspect the hoist as explained in Frequent Inspection on page 14 after assembly but before use Lock Casters before lifting a load Z 2 Lr 2 W ou i9
6. AWARNING Qc The correct bolts must be used during assembly If any doubts arise regarding proper assembly contact Harbor Freight at the number at the bottom of this page before use TO PREVENT SERIOUS INJURY AND DEATH Wear ANSI approved safety goggles hard hat heavy duty work gloves and steel toed work boots during assembly and operation Note For additional information regarding the parts listed in the following pages refer to Parts List and Assembly Diagram on page 18 Assembly Setup 1 More than one person will be 4 Use saw horses not included to needed for assembly support larger items such as Posts and l Beam during assembly 2 Usea large clean and uncluttered area for assembly 5 The Post Insert 1 and Post Sleeve 2 i are pre assembled 3 Consider vertical clearance when choosing operation area Assemble close to operation area Page 4 For technical questions please call 1 888 866 5797 Items 41188 69513 Assembly Instructions Attaching Posts to l Beam Hardware 8 each 29 Beam Bolt M12 x 35 Threaded Shaft Size 19 Washer 15 Spring M12 Washer M12 16 Nut M12 1 Lay l Beam 4 on the ground Lay left and right Post Assemblies on the ground so Pulleys and cables are facing out DEN NENCE NC NUNC ENS I Beam 4 Left Post Assembly Right Post Assembly Figure A Items 41188 69513 2 Attach Left Post Assembly to l Beam using four Beam Bolts 29
7. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference PITTSBURGH peer 1 Ton Telescoping Gantry Crane Visit our website at http www harborfreight com REV 141 Email our technical support at productsupport harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible AWARN l NG Copyright 1999 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included ALAAVS Table of Contents Safety neee en eer 2 Specifications 4 ASSOITIDIV ooo eim eret Foch ivi 4 Op ratiOne nna n
8. d remove maintenance equipment After testing in the unloaded state attach up to a 2 000 Ib total load including trolley and hoist weight do not exceed trolley or hoist capacity and carefully retest to check proper load control and to check brake operation along the full length of the bridge MAINTENANCE Page 15 ADNVNALNIVIN PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYERASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO PITTSBURGH Page 16 For technical questions please call 1 888 866 5797 Items 41188 69513 Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replaceme
9. justment The following are examples a operating mechanisms b limit switches c control systems d brakes 6 Testing 1 Test repaired cranes and cranes 3 that have not been used for a year or more before being used 2 First with the crane unloaded check all functions of the crane including a lifting and lowering b trolley travel C bridge travel d limit locking and indicating devices if provided Items 41188 69513 For technical questions please call 1 888 866 5797 A gantry crane that has been idle for a period of a year or more must be inspected before being placed in service according to the Periodic Inspection requirements and then tested according to the procedure in the Testing section below Note the following regarding specific components a Replace damaged or worn hooks Do not repair them by welding or reshaping b Replace or repair all critical parts that are cracked broken bent excessively worn or missing Do not repair load sustaining members by welding Replace them as needed Lubrication a Immobilize gantry crane before lubrication by blocking casters b Lubricate all moving parts regularly using grease Lubricate Casters as shown in Attaching Casters to Bases on page 6 After maintenance work is completed and before restoring the crane to normal operation a reinstall guards b reactivate safety devices c remove replaced parts and loose material
10. manual power Do not remove or cover warning labels and or tags These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Items 41188 69513 Assembly Specific Safety Information 1 Assemble completely according to instructions 5 and install Height Pins and R pins before use Improper assembly can create hazards 2 Assemble or adjust height only with assistance 3 Keep assembly area clean and well lit 7 4 Keep bystanders out of the area during assembly Do not assemble when tired or when under the influence of drugs or medication Weight capacity and other product capabilities apply to properly and completely assembled product only SAFETY Inspect the gantry crane as explained in Frequent Inspection on page 14 after assembly but before use Operation Specific Safety Information 1 Use on a hard smooth level surface 5 only The surface the gantry crane rests on must be designed to withstand the loads and forces imposed by the gantry crane for the rated load 2 Use in location that allows the operator to move and stay clear of
11. ment and unusual sounds 4 Check attached hoists according to manufacturer s documentation Periodic Thorough Inspection A qualified technician should perform 3 Check for loose or missing the procedures in this section bolts nuts pins or rivets AT LEAST YEARLY Inspection is needed more often for heavily used cranes 4 Check for other worn cracked or distorted parts such as pins bearings Remove or open access covers to wheels shafts gears rollers locking and allow inspection of components clamping devices bumpers and stops 1 First follow all Frequent Inspection 5 Check attached hoists according to procedures Additionally manufacturer s documentation 2 Check for deformed cracked or corroded members Page 14 For technical questions please call 1 888 866 5797 Items 41188 69513 Storage Inspection 1 Agantry crane that has been idle 2 for a period of a month or more but less than a year must be inspected before being placed in service according to the Frequent Inspection requirements Maintenance A WARNING TO PREVENT SERIOUS P INJURY FROM GANTRY CRANE FAILURE Do not use damaged equipment If any defect or damage is noted have the problem corrected before further use 1 Repair or replacement of gantry crane components must be performed only by a qualified technician 4 using only identical replacement parts with the same rating 5 2 Some components may require ad
12. nt parts PITTSBURGH MAINTENANCE Items 41188 69513 For technical questions please call 1 888 866 5797 Page 17 2 Z m gt Z 2 m Page 18 Parts List Part Description Qty 1 Postinset O 2 2 Postsieve 2 3 Base 1 2 5 eal a 2 2 2 2 5 6 WinchBox 8 Hande cp 9a Swivel Caster Locking Swivel Caster 10 Cabe 2 14 Post Support Bot M12 x50 8 For technical questions please call 1 888 866 5797 Parts List and Assembly Diagram Part Description 17 Post Bolt Mi2x110 8 Support Bolt M6 x 8 Items 41188 69513 ADNVNALNIVIN Assembly Diagram l6 4 15 4 r E w T an 19 4 T 29 8 18 o u IES D un p 90 e amp 9 Q e 0 1t lu lt mM Iuli 16 15 19 Page 19 For technical questions please call 1 888 866 5797 Items 41188 69513 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from
13. ot move the Crane while loaded Position the load block above head level for storage when the hoist is not in use Exercise care when removing a sling from under a landed and blocked load zZ 2 am 2 Lu ou i9 PITTSBURGH Items 41188 69513 For technical questions please call 1 888 866 5797 Page 13 2 zZ m gt Z 2 m Inspection Testing and Maintenance Procedures not specifically explained in this manual must be performed only by a qualified technician 4 DANGER TO PREVENT SERIOUS INJURY AND DEATH Before any inspection testing or maintenance procedure 1 Move the gantry crane to a location where it will cause the least interference with other cranes and operations in the area 2 Park any load that is attached to the gantry crane 3 Use warning signs and barriers on the floor beneath the gantry crane where overhead maintenance work creates a hazard 4 Wear ANSI approved safety goggles hard hat heavy duty work gloves and steel toed work boots during operation Frequent Inspection Perform the procedures in this 2 Check upper limit device s of section BEFORE INITIAL USE and attached cranes if equipped according AT LEAST MONTHLY Inspection is needed to manufacturer s documentation more often for heavily used cranes 3 Check hooks and hook latches if used 1 Check operating mechanisms for according to manufacturer s documentation proper operation proper adjust
14. state PITTSBURGH 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797
15. tching or slinging to prevent load slipping Oo v m S o z PITTSBURGH Page 12 For technical questions please call 1 888 866 5797 Items 41188 69513 Moving the Load 1 Do not engage in any activity which will divert the operator s attention while operating the hoist 2 Respond to signals from a designated person only However always obey a stop signal no matter who gives it 3 Do not lift or lower a load with the hoist until the operator and all other personnel are clear of the load 4 Make sure the load and hoist will clear all obstacles before moving or rotating the load 5 Do not lift a load more than a few inches until itis well balanced in the sling or lifting device Parking the Load 1 Do not leave a suspended load unattended unless specific precautions have been instituted and are in place 10 11 12 Each time a load approaching rated capacity is handled check hoist brake action by lifting the load just clear of supports and continuing only after verifying that the brake system is operating properly WARNING Do not carry any load over any person WARNING Do not carry personnel on the hook or the load Avoid swinging the load or load hook when traveling the hoist Avoid contact between trolleys and between trolleys and stops Do not use the upper or lower if provided limit devices as a normal means of stopping the hoist These are emergency devices only Do n
16. that Gantry Crane is solid and level with all 4 casters on the floor and the I Beam perfectly level As needed loosen one set of connections at a time and make small adjustments with the help of an assistant to make the Gantry Crane completely level Tighten every connection fully before moving on to another connection Locate Gantry Crane on a solid level surface capable of supporting the weight of Gantry Crane and load ASSEMBLY PITTSBURGH Items 41188 69513 For technical questions please call 1 888 866 5797 Page 9 Oo v m S o z A DANGER TO PREVENT SERIOUS INJURY and DEATH The use of gantry cranes is subject to certain hazards that cannot be met by mechanical means but only by the exercise of intelligence care common sense and experience in anticipating the motions that will occur as a result of operating the controls OC The Gantry Crane can be used with a Beam Trolley and a Hoist offered by Harbor Freight Tools Install trolley and hoist both sold separately according to manual instructions before operation Wear ANSI approved safety goggles hard hat heavy duty work gloves and steel toed work boots during operation Do not use without Height Pins in place and secured with R Pins Do not exceed 1 Ton 2000 Ib capacity Adjusting I Beam Height CAUTION Use two people to adjust the I Beam height 1 Remove R Pins 18 from Height Pins 7 then remove Height Pins 2 Turn
17. the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to
18. the load T 3 Use warning signs and barriers on the floor beneath the gantry crane where overhead maintenance work creates a hazard 9 4 Wear ANSI approved safety goggles ANSI approved hard hat and steel toed work boots during setup and use This product is not a toy Do not allow children to play with or near this item Use as intended only Do not use to handle molten material Do not use for aircraft purposes Use crane at lowest height possible for the application Do not adjust height while under load Do not move loaded crane Inspection Testing and Maintenance Specific Safety Information 1 Perform a Frequent Inspection 3 at least monthly see page 14 2 Perform a Periodic Thorough Inspection 4 at least yearly see page 14 More frequent inspections are needed for gantry cranes that are used heavily Raise test loads only to the minimum extent needed and stay well clear of load at all times during testing A SAVE THESE INSTRUCTIONS Items 41188 69513 For technical questions please call 1 888 866 5797 Page 3 NISI ERR Specifications 2 000 Ib 147 1 2 128 94 142 1 2 93 11 16 9 W x 5 H Factor in size of beam trolley and hoist when determining required clearance Assembly Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product
Download Pdf Manuals
Related Search