Harbor Freight Tools 1.7 Amp 1/3 Sheet Heavy Duty Finishing Sander Product manual
Contents
1. 1 Grounded tools require a three wire extension cord 7 Make sure the extension cord is properly wired Double Insulated tools can use either and in good electrical condition Always replace a two or three wire extension cord a damaged extension cord or have it repaired by a qualified electrician before using it 2 As the distance from the supply outlet increases gt you must use a heavier gauge extension cord 8 Protect the extension cords from sharp objects iT Using extension cords with inadequately sized wire excessive heat and damp or wet areas LL causes a serious drop in voltage resulting in loss of lt x power and possible tool damage See Table A TABLE A RECOMMENDED MINIMUM WIRE N GAUGE FOR EXTENSION CORDS 120 240 VOLT 3 The smaller the gauge number of the wire the NAMEPLATE EXTENSION CORD greater the capacity of the cord For example AMPERES LENGTH a 14 gauge cord can carry a higher current than a 16 gauge cord See Table A at full load 25 50 75 100 150 4 When using more than one extension cord to make up the total length make sure each cord contains at least the minimum 35 50 wire size required See Table A 51 70 5 If you are using one extension cord for more 7 1 12 0 18 14 12 10 than one tool add the nameplate amperes 121 160 14 12 10 and use the sum to determine the required a e a ee minimum cord size See Table A 16 1 20 0 42 ee Based on2. create sparks which may ignite the dust or fumes Page 2 For technical questions please call 1 800 444 3353 Item 61309 Electrical safety 1 Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock 2 Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded 3 Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Personal safety 1 Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury 2 Use personal protective equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries 3 Prevent unintentional starting Ensure the Trigger is in the off position before connecting to power source picking up or carrying the tool Carrying power tools with your finger on the Trigger or energizing power tools that have the Trigger on invites accidents Item 61309 Do n
3. length to allow free movement while working General Operating Instructions 1 Make sure that the Trigger is in the off position then plug in the Sander 2 Hold the Sander securely with both hands Turn on the Sander by depressing the Trigger For extended sanding sessions engage the Trigger Lock 3 Always run the Sander for a few seconds before contacting the workpiece 4 Contact the workpiece with minimal pressure If the Sander is not removing enough material try a grittier piece of sandpaper If you want to remove a lot of material fast use a belt sander Item 61309 3 After wrapping the overlapped edges of sandpaper under the Clamp Wire push the Clamp Wire back into its locked position thus trapping the ends of the sandpaper in front and rear of the sander The sandpaper should now be held securely in place 4 Using a Phillips head screwdriver poke holes in the sandpaper where the holes in the Backing Pad are 3 Secure loose workpieces using a vise or clamps not included to prevent movement while working 4 There must not be objects such as utility lines nearby that will present a hazard while working za O H lt x LU a Note All sanders leave sanding marks on re the workpiece To minimize sanding marks always try to sand with the grain of the wood 5 For technical questions please call 1 800 444 3353 Occasionally check the sandpaper for tears wear or fraying Replace if necessar
4. limiting the line voltage drop to five volts at 6 If you are using an extension cord outdoors make 150 of the rated amperes sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use Symbology of Eye Injury Wear ANSI approved safety goggles with side shields Read the manual before concerning Risk of Fire Do not cover ventilation ducts WARNING marking concerning Risk of Electric Shock A Amperes Properly connect power cord to appropriate outlet CHICAGOG ELECTRIC POWER TOOLS Item 61309 For technical questions please call 1 800 444 3353 Page 7 Specifications Electrical Rating 120V 1 6A No Load Speed 12 000 Orbits Per Minute Dust Chute 1 1 4 OD Sanding Pad Dimensions 3 5 8 W x 7 3 8 L Intertek 4007520 Setup Before Use Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Make sure that the Trigger is in the off position and unplug the tool from its electrical outlet before performing any procedure in this section Note For additional information regarding the parts listed in the following pages refer to Parts List and Diagram on page 11 Assembly Attaching the Dust Box 1 Connect the Dust Box to the sander by firmly 2 The Dust Box will only work if the sa
5. Do not use with Trigger locked on e Properly maintain and inspect to avoid electrical shock e Properly ground power cord Ground Fault Circuit Interrupter GFCI should also be implemented it prevents sustained electrical shock WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks and cement or other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq Item 61309 9 WARNING Handling the cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq 10 Take caution as some woods contain preservatives such as copper chromium arsenate CCA which can be toxic When cutting these materials extra care should be taken to
6. MENT PARTS THERETO Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired p
7. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference CHICAGO 1 3 SHEET FINISHING SANDER Visit our website at http www harborfreight com Email our technical support at tech harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2013 by Harbor Freight Tools All rights reserved i No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents E E N 2 Maintenance eesesrireerrrerrrrnsn 10 aana aa aaa Aianei 8 Parts List and Diagram eeeeeeeeeeennn 11 TE TENE E A E 8 Warrant
8. avoid inhalation and minimize skin contact Vibration Safety This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury 1 Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possible 11 12 a Exposure to aluminum oxide a dust generated from material removing processes can result in eye skin and respiratory irritation Always use a NIOSH National Institute for Occupational Safety and Health approved respirator and ANSI approved safety goggles Avoid skin exposure Proper ventilation in the work area is required The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be s
9. down until it has come to a complete stop Moving parts can grab the surface and pull the Sander out of your control When using a handheld power tool maintain a firm grip on the tool with both hands to resist starting torque Do not leave the Sander unattended when it is plugged into an electrical outlet Turn off the Sander and unplug it from its electrical outlet before leaving This product is not a toy Keep it out of reach of children For technical questions please call 1 800 444 3353 Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure In addition people with pacemakers should e Avoid operating alone e
10. ndpaper pushing it into the dust port in the rear of the sander has holes that line up with the 8 dust collection holes in the Backing Pad Components and Controls Trigger Lock Dust Box Clamp Wire Tab Page 8 For technical questions please call 1 800 444 3353 Item 61309 Operating Instructions A Tool Set Up AWARNING Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Make sure that the Trigger is in the off position and unplug the tool from its electrical outlet before performing any procedure in this section Attaching Sandpaper to the Backing Pad 1 Press the Clamp Wire Tab inward on both sides of the unit and swing the clamps on both sides up out and down 2 Cut standard size 9 x 11 sheets of sandpaper into thirds lengthwise to fit the Backing Pad There will be a little extra to overlap and fit under the Clamp Wire Do not use torn or frayed sandpaper Workpiece and Work Area Set Up 1 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury 2 Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough extra
11. on must be NIOSH approved for the specific hazards in the work area For technical questions please call 1 800 444 3353 Page 3 wn gt m m j lt Power tool use and care Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed Do not use the power tool if the Trigger does not turn it on and off Any power tool that cannot be controlled with the Trigger is dangerous and must be repaired Disconnect the plug from the power source before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users Service Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Non Disc Sander Safety Warnings 1 Page 4 Maintain labels and nameplates on the Sander These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the Sander Do not lay the Sander
12. ot abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock SAFETY If operating a power tool in a damp location is unavoidable use a Ground Fault Circuit Interrupter GFCI protected supply Use of a GFCI reduces the risk of electric shock Remove any adjusting key or wrench before turning the power tool on Awrench or a key left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of these devices can reduce dust related hazards Only use safety equipment that has been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protecti
13. rcuit is right capacity for tool and circuit has no other loads Tool s thermal reset breaker tripped if equipped Internal damage or wear Carbon brushes or Trigger for example Turn off tool and allow to cool Press reset button on tool Have technician service tool Tool operates slowly Forcing tool to work too fast Extension cord too long or cord diameter too small Allow tool to work at its own rate Eliminate use of extension cord If an extension cord is needed use one with the proper diameter for its length and load See Extension Cords in Grounding section on page 6 Performance 1 Carbon brushes worn or damaged 1 Have qualified technician replace brushes decreases over time Excessive noise Internal damage or wear Carbon Have technician service tool or rattling brushes or bearings for example Overheating 1 Forcing tool to work too fast 2 Blocked motor housing vents 3 Motor being strained by long or small diameter extension cord 1 Allow tool to work at its own rate 2 Wear ANSI approved safety goggles and NIOSH approved dust mask respirator while blowing dust out of motor using compressed air Eliminate use of extension cord If an extension cord is needed use one with the proper diameter for its length and load See Extension Cords in Grounding section on page 6 Follow all safety precautions whenever diagnosing or servicing the tool Disconnect po
14. rd must be the only wire connected to the tool s grounding system and must never be attached to an electrically live NES terminal See 3 Prong Plug and Outlet The tool must be plugged into an appropriate outlet properly installed and grounded in accordance 3 Prong Plug and Outlet with all codes and ordinances The plug and outlet should look like those in the preceding illustration 1 Tools marked with Grounding Required have See 3 Prong Plug and Outlet a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock See 3 Prong Plug and Outlet Double Insulated Tools Tools with Two Double Insulated Tools Tools with Two Prong Plugs Plugs Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard FA Association and the National Electrical Code Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration Outlets for 2 Prong Plug See Outlets for 2 Prong Plug Page 6 For technical questions please call 1 800 444 3353 Item 61309 Extension Cords
15. roducts at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state CHICAGOG ELECTRIC POWER TOOLS 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
16. upplied by the operator SAFETY Do not smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury Wear suitable gloves to reduce the vibration effects on the user Use tools with the lowest vibration when there is a choice Include vibration free periods each day of work Grip tool as lightly as possible while still keeping safe control of it Let the tool do the work To reduce vibration maintain the tool as explained in this manual If any abnormal vibration occurs stop use immediately A SAVE THESE INSTRUCTIONS Item 61309 For technical questions please call 1 800 444 3353 Page 5 wn gt mA m j lt AWARNING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician i TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING Grounded Tools Tools with Three eee Tools wiih Three Prong Muss _ Plugs The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the co
17. wer supply before service Page 10 For technical questions please call 1 800 444 3353 Item 61309 Parts List and Diagram Part Description Qty 6 Bracket _ d 2 Carbon Brush Assembl 8 Stator _ _ O 1 i Left Housing 9 MotorFan Cid 1 i Washer Spring Dust Fan Screw Bearing Clamp Wire Connector Base Clamp Wire Backing Pad Screw 4 Record Product s Serial Number Here MAINTENANCE Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Item 61309 For technical questions please call 1 800 444 3353 Page 11 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACE
18. y To prevent accidents turn off the Sander and unplug it after use Clean then store the sander indoors out of children s reach Page 9 AONVNALNIVIN Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Make sure that the Trigger is in the off position and unplug the tool from its electrical outlet before performing any procedure in this section TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general condition of the tool Check for 2 AFTER USE wipe external surfaces of the tool with clean cloth gose Nardwarg 3 WARNING Ifthe supply cord of this power tool is damaged it must be replaced only by a qualified service technician misalignment or binding of moving parts damaged cord electrical wiring e cracked or broken parts and any other condition that may affect its safe operation Troubleshooting Problem Possible Causes Likely Solutions Tool will not start 1 Cord not connected 1 Check that cord is plugged in No power at outlet 2 Check power at outlet If outlet is unpowered turn off tool and check circuit breaker If breaker is tripped make sure ci
19. y occ ceeeeeeeteeeeeeeeetetteteettettteeeeeee 12 sso hesitate de ETAT g wn gt mA m j lt CHICAGOGELECTRIC POWER TOOLS WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol Itis used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION General Power Tool Safety Warnings AWARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool Work area safety 1 Keep work area clean and well lit 3 Keep children and bystanders Cluttered or dark areas invite accidents away while operating a power tool Distractions can cause you to lose control 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools
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