Harbor Freight Tools 1.5 Watt Solar Battery Charger Product manual
Contents
1. mmy Ta keo l VES J m amm A m T p Charger Frame 1 Front View Main Cable z 7 gt _ lS a Lighter Plug Wire 4 Charger Frame Back View Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Page 6 For technical questions please call 1 888 866 5797 Item 68692 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above2. a Dry Solar Battery Charger panel and outdoor wiring thoroughly while wearing electrically insulated gloves b Cover all panels with an opaque cover such as a blanket c Disconnect all panels d Disconnect all batteries TO PREVENT SERIOUS INJURY FROM ELECTRIC SHOCK OR CUTS Do not use damaged solar panel If wiring insulation is damaged or weathered glass is cracked or housing is opened have the problem corrected before further use Note It is normal to see up to 20 degradation in amorphous silicon solar panel performance within the first 6 months before the amorphous coating stabilizes Item 68692 For technical questions please call 1 888 866 5797 Cleaning Clean and inspect the Solar Battery Charger system MONTHLY or more frequently to maintain peak efficiency 1 Wear electrically insulated gloves and ANSI approved safety goggles Dry solar panels and outdoor wiring thoroughly 2 Cover all panels with an opaque cover such as a blanket Disconnect all panels and batteries 4 Clean panels one at a time with mild non abrasive cleanser and soft cloth and paper towels Do not clean with brushes or abrasive cleaners 5 Inspect the general condition of the Solar Battery Charger system panels batteries controllers and mounting Check for loose hardware wiring insulation damage or weathering cracked glass open housing cracked or broken parts loose or corroded contacts and any other con
3. limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state Item 68692 For technical questions please call 1 888 866 5797 Page 7 THUNDERBOLT SOLO 3491 Mission Oaks Blvd s PO Box 6009 s Camarillo CA 93011 s 1 888 866 5797
4. of drugs or medication 22 Use in 12 VDC systems only Item 68692 Battery Precautions 1 Wear splash resistant ANSI approved safety goggles and electrically insulated gloves while working near batteries Use an appropriate charge controller whenever connected to battery Charge store and maintain batteries according to supplier s instructions Service Precautions 1 For technical questions please call 1 888 866 5797 Before service maintenance or cleaning a Dry solar panels and outdoor wiring thoroughly while wearing electrically insulated gloves b Cover all solar panels with an opaque cover such as a blanket c Disconnect all solar panels d Disconnect all batteries Do not service during rain fog or any other wet humid weather Do not stand on or otherwise apply pressure to panel Do not allow children to play with or near this item or electrical components Inspect at least monthly do not use if damaged parts are loose water is found inside the housing electrical insulation is cracked or damaged or connections are loose Maintain product labels and nameplates These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement WARNING The cord of this product contains lead and or di 2 ethylhexyl phthalate DEHP chemicals known to the State of California to cause cancer and birth defects or other reproductive harm
5. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference aver THUNDERBOLT SO ar ITEM 68692 solar battery charger Visit our website at http www harborfreight com Email our technical support at productsupport harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2001 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included IMPORTANT SAFETY Installation Precautions INFO RMATION 1 Exercise special caution if working on roof or another high location Keep proper footing and ba
6. Wash hands after handling California Health amp Safety Code 25249 5 et seq SAVE THESE INSTRUCTIONS Page 3 Specifications Rated Output 12 24 VAC 1 5 W 13 3 4 L x 4 3 4 W Note Output will decrease as the panel gets hotter than room temperature 70 F Angle solar intensity cloud cover and other factors will effect output AEEA IMPORTANT Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Location 1 Locate the Charger panel where it will receive full unobstructed sunlight especially during midday Nearby trees or tall plants will drop debris requiring the panel to be cleaned more frequently 2 The installation location for panels charge controller regulator and batteries must be inaccessible to children to prevent electric shock Build a childproof enclosure if needed 3 Install the charge controller regulator and batteries in a weatherproof enclosure with proper ventilation Assembly Mounting 1 Select a mounting location for the Charger Frame 1 The solar panel should face the Sun and not be blocked by shadows The location should allow the panel to be protected from accidental damage The mounting location should be sturdy en
7. dition that may affect its safe operation o Inspect and maintain batteries according to supplier s instructions Adjustment To increase efficiency In the Winter increase the panel s angle by 10 2 Inthe Summer decrease the angle by up to 10 3 Inthe Spring and Fall keep the panel at the angle recommended on the chart on page 4 Page 5 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO PARTS LIST AND ASSEMBLY DIAGRAM Part Description Qty Charger Frame 1 Battery Clamps Wire Mounting Suction Cups Lighter Plug Wire Mounting Suction Cups 2 Battery Clamps Wire 3
8. ea power company 1 Run wires from panels through weatherproof grommets and into enclosure where charge controller regulator is located Use wires of the proper size and rating and use twist connectors not included to connect wires 2 Connect to charge controller regulator according to controller regulator s instructions 3 Secure all connections using terminals or solder all wire splices to ensure good connections 4 Weatherproof all connections and route the wire in a way that it will not be torn loose from the panel 1 Angle towards true north if installed in southern hemisphere Item 68692 Use Voltage Regulator not included between Solar Battery Charger and battery to prevent overcharging battery and consequent damage Solar Panel may also be used to maintain charge on batteries which are powering other items such as a car radio while the car is parked 1 Attach one of the two provided extensions as needed This kit includes Battery Clamps 3 and Car Lighter Plug Wire 4 in addition to the Charger s main cable CAUTION Disconnect the Solar Battery Charger from cigarette lighter or battery terminal before starting engine Surges of electricity from the engine may damage the Solar Panel Procedures not specifically explained in this A manual must be performed by a qualified service technician AWARNING TO PREVENT SERIOUS INJURY FROM ELECTRIC SHOCK Before service maintenance or cleaning
9. l 5 Do not stand on or otherwise indicates a hazardous situation which if not apply pressure to panel avoided could result in minor or moderate injury WARNING indicates a hazardous situation which if not avoided could result in death or serious injury 6 Handle solar panel with care NOTICE edges may be sharp 7 Do not focus light on panel NOTICE is used to address practices not related to personal injury 8 Install components with enough space to allow proper cooling CAUTION 9 This product may occasionally produce more current and or voltage than its rated output Increase output ratings by 25 when determining component required voltage and amperage ratings Refer to Section 690 8 of the National WARNING Read all safety warnings and Electrical Code for an additional multiplying factor of A instructions Failure to follow the warnings and 125 percent 80 percent derating which may apply instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator CAUTION without the safety alert symbol is used to address practices not related to persona
10. l injury Page 2 For technical questions please call 1 888 866 5797 Item 68692 10 Panel must be connected using UL listed outdoor rated wire of the correct thickness gauge for the amperage rating and length see warning number 9 also Follow the guidelines in the chart below Current Maximum Length Minimum Wire Gauge 11 Install an appropriate charge controller regulator to regulate output and prevent damage Do not attach panel to battery or power grid without proper regulator inverter and or charge controller 12 Install and use according to applicable National Electrical Code NEC standards 13 This panel is not rated for use as fire resistant roofing If installing on a roof install only over 8 fire resistant roof covering rated for the application 14 Verify that installation surface has no hidden utility lines before drilling or driving screws 15 Install only according to these instructions Improper installation can create hazards 16 Wear ANSI approved safety goggles and heavy duty work gloves during installation Do not wear jewelry or metal watches when working near solar panels wiring or batteries 17 Handle panel with care Glass may break or a sharp edge may be exposed during movement 18 Keep installation area clean and well lit 19 Install out of reach of children 20 Keep bystanders out of the area during installation 21 Do not install when tired or when under the influence
11. lance at all times Follow ladder supplier s In this manual on the labeling and all other precautions whenever working near or on a ladder information provided with this product 2 Install all sensitive electrical components This is the safety alert symbol It is including wiring connections regulator used to alert you to potential personal and battery inside a weatherproof injury hazards Obey all safety enclosure to prevent electric shock messages that follow this symbol to avoid possible injury or death 3 Do not wire multiple panels in series If you need to connect two or more solar panels together this work must be done by a qualified electrician A DANGER unless they are connected through a regulator This solar panel kit is not designed for tie in to a DANGER indicates a hazardous situation which if grid Only a licensed electrician and a licensed not avoided will result in death or serious injury building contractor can safely design and implement a grid tie in system Any grid tie in system must AWARNING meet all applicable building and electrical codes and must meet standards established by the area power company Improper grid tie in can result in electrocution fire and other serious personal injury and property damage An incorrectly installed grid tie in system can cause feedback voltage resulting ACAUTION in electrocution of electrical utility workers CAUTION used with the safety alert symbo
12. ough to support the weight of the Charger Frame and any additional accessories Before mounting be sure that the main cable to either the Battery Clamp Wire 3 or the Lighter Plug Wire 4 will reach from the Charger Frame to the battery to be charged 2 To mount Charger Frame to dashboard or the inside or outside of car windshield press two Suction Cups into the mounting holes provided on the back of the Charger Frame See Assembly Diagram on page 5 NOTE Two additional Suction Cups are included with the Solar Battery Charger for when the first pair begin to wear and need to be replaced Page 4 For technical questions please call 1 888 866 5797 WARNING Depending on the mounting location and possible weather conditions you may need longer mounting screws not included to securely install the Charger Frame WARNING If using mounting screws do NOT drill through the Charger s aluminum frame You may damage the frame or break the glass 3 Angle face of Charger Frame toward true south according to chart that follows Latitude Solar Panel Angle 04 0 4 10 NOP Seo ee Latitude 5 21 45 _ Latitude 10 46 64 Latitude 15 Wiring Note Only a licensed electrician and a licensed building contractor can safely design and implement a grid tie in system Any grid tie in system must meet all applicable building and electrical codes and must meet standards established by the ar
Download Pdf Manuals
Related Search