Harbor Freight Tools 1/2 in. Drive Speeder Handle Product manual
Contents
1. Tools marked with Grounding Re quired have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock See 3 Prong Plug and Outlet The grounding prong in the plug is connected through the green wire in side the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Outlet The tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in the preceding illustration See 3 Prong Plug and Outlet Double Insulated Tools Tools with Two Prong Plugs Outlets for 2 Prong Plug Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Labora tories Inc the Canadian Standard Association and the National Electri cal Code See Outlets for 2 Prong Plug For technical questions please call 1 800 444 3353 PAGE 6 Double insulated tools may be used in either of the 120 vo2. INSPECTION MAINTENANCE AND CLEANING AWARNING Always shut off the electrical power to the GFCI outlet first Then dis connect the Pump s Power Cord amp Plug from the GFCI outlet prior to performing any inspection maintenance or cleaning procedures Before each use inspect the general condition of the Pump Check for cracked or broken parts damaged electrical wiring clogged Impeller Cover Impeller Dis charge Pipes and any other condition that may affect safe operation If abnormal noise or vibration occurs have the problem corrected before further use Do not use damaged equipment SKU 95591 95592 95593 For technical questions please call 1 800 444 3353 PAGE 10 2 To clean the Impeller Cover and Impeller A clogged or dirty Impeller Cover or Impeller 28 will greatly reduce performance of the Pump To clean the Impel ler Cover 31 spray the Cover with clean water To clean the Impeller remove the nine Screws 32 at the bottom of the Base 25 Then remove the Base to expose the Impeller Cover and Impeller Use a stream of clean water to clean the Impeller and Impeller area inside the Pump Then replace the Base See Assy Diagram 3 When finished store the Pump in a clean dry and safe location out of reach of children In cold weather when the Pump is not in use protect the interior of the Pump from freezing by draining the water and pumping a permanent type automo bile anti freeze containing a rust inhi
3. devices reduce the risk for injury Safety impact eye goggles are available from Harbor Freight Tools 3 Use the right product for the job There are certain applications for which this product was designed Do not use small tools attachments or equipment to do the work of larger industrial tools attachments or equipment 4 Maintain a safe environment Keep the area well lit Make sure there is ad equate surrounding space Always keep the area free of obstructions grease oil trash and other debris Do not use an electrically powered product in areas near flammable chemicals dusts and vapors 5 Risk of electrical shock Always disconnect the Pump from its power source before handling or making any adjustments to the tool Always wear non skid rubber boots when water is on the floor and you must unplug the Pump Make sure the electrical power source is a separate ly fused grounded 3 wire type GFCI Ground Fault Circuit Interrupter outlet Do not remove the ground prong on the Power Cord Plug Do not use an exten sion cord 6 Do not pump hazardous materials Do not pump explosive or flammable ma terials such as fuel oil kerosene gasoline etc Do not pump in close proximity to flammable or explosive materials Do not pump fats oils salt or waste water SKU 95591 95592 95593 For technical questions please call 1 800 444 3353 PAGE 4 This Pump is designed to move clean or dirty water only Do not pump water hotter tha
4. CHICAGO VERTICAL FLOAT SUMP PUMP Kere 195591 75 HP X95592 1 HP Kee 3195593 1 5 HP SET UP AND OPERATING INSTRUCTIONS Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Distributed exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product A Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2006 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 Cover revised 071 SPECIFICATIONS DL 115 V 60Hz 4A 115 V 60Hz 5 5A 115 V 60Hz 6A 3 4 HP 4HP 11 5 HP Selt Priming Yes MexinumDetver Height 2 ee SAVE THIS MANUAL You will need this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures parts list and assembly diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep this manual and invoice in a safe and dry place for future refer ence GENERAL SAFETY RULES WARNING Read all instructions Failure
5. For technical questions please call 1 800 444 3353 PAGE 11 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISKS AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO PARTS LIST 4 Screw 5 Back Shell __ 6 Capacitor __ _ 7 Cable Guide _ _ _ 8 9 10 Part 1 2 4 Cable Compaction Buckle 10 Cable Compaction Board 1 1 1 2 5 7 1 2 3 4 5 15 Spring Washer ___ Description _ _ 3 wllnininininininininin gt N S S O oo N o c SoN eooo Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts SKU 95591 95592 95593 For technical questions please call 1 800 444 3353 PAGE 12 SKU 95591 95592 95593 ASSEMBLY DIAGRAM Power Cord Plug not shown For technical questions plea
6. V Volts Alternating Current cord size See Table A _ No Load Revolutions per Minute No xxxx min RPM 4 When using more than one exten sion cord to make up the total length make sure each cord contains at least the minimum wire size required See Table A 6 Ifyou are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use 7 Make sure the extension cord is prop erly wired and in good electrical con SKU 95591 95592 95593 PAGE 7 For technical questions please call 1 800 444 3353 UNPACKING When unpacking check to make sure all the parts shown on the Parts List on page 12 are included If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible ASSEMBLY AND OPERATING INSTRUCTIONS Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram on page 13 WARNING Always make sure to turn off the electricity powering the Pump s electrical outlet and that the Pump is unplugged from its outlet prior to assembling the unit unclogging the unit or making any adjustments to the unit 1 If necessary have a certified electrician install within 10 feet of where the Pump will be located a 115 volt GFCI electrical outlet that is dedicated only to the Pump Any outlet should be well above the
7. bitor through the system A50 mixture with water is recommended Be sure to flush the system with a neutralizing liquid prior to re use of the Pump Note Always properly dispose of all used anti freeze CAUTION All maintenance service or repairs not mentioned in this manual must only be performed by a qualified service technician TROUBLESHOOTING Pump does not start 1 Make sure the Pump is plugged into a working 115 volt GFCI electrical outlet 2 Adjust the Float Switch to a lower position No flow from the Pump 1 Clean Impeller and Impeller Cover 2 Check Discharge Pipe for freezing or blockage If necessary thaw Pipe and or remove excess debris 3 Discharge Pipe excessively bent Straighten Pipe Pump does not automatically 1 Float Switch cannot sink down Lower Float Switch switch off 2 Check for excessive debris beneath Float Switch 3 Unplug Pump from its electrical outlet Discontinue using Pump until a qualified service technician checks Pump for damage Insufficient flow 1 Clean Impeller and Impeller Cover 2 Check Discharge Pipe for freezing or blockage If necessary thaw Pipe and or remove excess debris Be careful of excessive lift height 3 Have a qualified service technician clean interior of Pump and if necessary replace worn parts Pump switches off too soon 1 Clean Impeller and Impeller Cover 2 Make sure the water temperature does not exceed 95 Fahrenheit SKU 95591 95592 95593
8. harge Pipe See Figure E The Float Switch 2 automatically switches on and off at a water depth of approxi mately 4 inches The ON OFF height can be manually changed by adjusting the Float Switch Lock CAUTION Do not run the Pump dry Doing so will increase wear to the unit and possibly cause seal damage See Figure E NOTE This Pump has a built in thermal protector for the Motor which automati cally shuts it off to avoid overheating After the Motor cools it will cycle back on Wait for the cycle to continue Do not try to turn on the Pump manually after it has automatically shut off Connect additional Discharge Pipe as needed to direct the water discharge to the desired location The discharge should be kept as short as possible with a minimum number of turns IMPORTANT Do not exceed the maximum lift of the Pump Model 95591 20 Feet Model 95592 24 Feet Model 95593 26 Feet Connect the Power Cord amp Plug to its 115 volt GFCI electrical outlet while making sure to form a drip loop in the Power Cord See Drip Loop page 5 When the water level exceeds approximately 4 inches the Pump will automatically turn on and run continuously until the water level falls below 4 inches at which time the Pump will automatically turn off AWARNING When shutting off power to the Pump always shut off the electrical power to the GFCI outlet first Then disconnect the Pump s Power Cord amp Plug from the GFCI outlet
9. ies the defect we will ei ther repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return re paired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 SKU 95591 95592 95593 For technical questions please call 1 800 444 3353 PAGE 14
10. lt outlets shown in the preceding illustration See dition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it Outlets for 2 Prong Plug utlets g Plug 8 Protect the extension cords from sharp objects excessive heat and damp or wet areas RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT EXTENSION CORD LENGTH Extension Cords 1 Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord NAMEPLATE AMPERES at full load 2 As the distance from the supply outlet increases you must use a heavier gauge extension cord Using exten sion cords with inadequately sized 0 2 0 BEE wire Causes a serious drop in voltage 18 resulting in loss of power and pos aon a i PERTEN Crees ae 14 12 10 3 The smaller the gauge number of the 14 12 10 wire the greater the capacity ofthe 161 200 12 10 cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Table A Based on limiting the line voltage drop to five volts at 150 of the rated amperes TABLE A Symbology Double Insulated Canadian Standards Association 5 If you are using one extension cord l i Underwriters Laboratories Inc for more than one tool add the nameplate amperes and use the sum l to determine the required minimum
11. n 95 degrees Fahrenheit Make sure the discharge pipe not included is secured to a solid surface to ensure the stability of the Pump Make sure to position the Pump on a flat level solid surface Arrange a drip loop in the Power Cord connecting the Pump to a 115 volt GFCI electrical outlet A drip loop is that part of the Power Cord below the level of the outlet to prevent water from traveling along the Power Cord and coming in contact with OUTLET the outlet If the Power Plug or electrical outlet does get wet do not unplug the Power Cord Disconnect the fuse or circuit breaker that supplies power to the Pump Then unplug the Power Cord and examine for presence of water in the outlet See Drip Loop right Drip Loop If necessary have a certified electrician install within 10 feet of where the Pump will be located a 115 volt GFCI electrical outlet that is dedicated only to the Pump Any outlet should be above the water line NEVER raise or lower the Pump by its electrical Power Cord In cold weather when the Pump is not in use protect the interior of the Pump from freezing by draining the water and pumping a permanent type automo bile anti freeze containing a rust inhibitor through the system A 50 mixture with water is recommended Be sure to flush the system with a neutralizing liquid prior to re use of the Pump If an extension cord is used for temporary use only connections must not come in contact with wa
12. nditions TOOL USE AND CARE Disconnect the Power Cord Plug from the power source before making any adjustments changing accessories or storing the Sump Pump Such pre ventive safety measures reduce the risk of starting the unit accidentally SKU 95591 95592 95593 For technical questions please call 1 800 444 3353 PAGE 3 2 Store idle equipment out of reach of children and other untrained persons Electrically powered products are dangerous in the hands of untrained users 3 Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect this product s operation If damaged have the Sump Pump serviced before using Many accidents are caused by poorly maintained equipment SERVICE 1 Service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury 2 When servicing this product use only identical replacement parts Follow instructions in the Inspection Maintenance And Cleaning section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury SPECIFIC SAFETY RULES 1 Maintain labels and nameplates on the Pump These carry important informa tion If unreadable or missing contact Harbor Freight Tools for a replacement Wear ANSI approved safety impact eye goggles when assembling the Pump Using personal safety
13. se call 1 800 444 3353 parts are listed and shown for illustration purposes only and are not available individually as replacement parts Internal Motor Parts Are Not Consumer Serviceable Note Some PAGE 13 LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this prod uct is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESS LY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the com plaint must accompany the merchandise If our inspection verif
14. ter or any wet surfaces Prior to use and periodically thereafter check to make sure all connections are tight and secure Industrial applications must follow OSHA requirements Performance of this product may vary depending on variations in local line voltage People with pacemakers should consult their physician s before use Elec tromagnetic fields in close proximity to heart pacemaker could cause pace maker interference or pacemaker failure The warnings and cautions discussed in this manual cannot cover all pos sible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SKU 95591 95592 95593 For technical questions please call 1 800 444 3353 PAGE 5 SKU 95591 95592 95593 GROUNDING TO PREVENT AWARNING ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Grounded Tools Tools with Three Prong Plugs Ne A 3 Prong Plug and Outlet
15. than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insulation o eliminates the need for the three wire grounded power cord and grounded power supply system Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not abuse the Power Cord Never use the Power Cord to carry the Sump Pump or pull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immedi ately Damaged Power Cords increase the risk of electric shock PERSONAL SAFETY Stay alert Watch what you are doing and use common sense when operat ing this product Do not use the Sump Pump while tired or under the influ ence of drugs alcohol or medication A moment of inattention while operating this product may result in serious personal injury Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Use safety equipment Wear ANSI approved safety impact goggles when assembling this product Non skid safety shoes must be used for appropriate co
16. to follow all instructions listed below may result in electric shock fire and or serious injury The term power tool in all of the warnings listed below refers to your line operated corded power tool or battery operated cordless power tool SAVE THESE INSTRUCTIONS WORK AREA 1 Keep your work area clean and well lit Cluttered benches and dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the pres ence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes 3 Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control Children and other unauthorized peo ple should not be allowed in the work area REV 08b SKU 95591 95592 95593 For technical questions please call 1 800 444 3353 PAGE 2 ELECTRICAL SAFETY Grounded tools must be plugged into a GFCI Ground Fault Circuit Interrupt er outlet properly installed and grounded in accordance with all codes and ordinances Never remove the grounding prong or modify the plug in any way Do not use any adapter plugs Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded If the tools should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user Double insulated tools are equipped with a polarized plug one blade is wider
17. water line 2 The discharge has both internal and external NPT threads Use either 1 3 4 NPT Male or 1 1 2 NPT Female PVC pipe for the discharge line Do not use a pipe smaller than 1 1 2 REV 08b SKU 95591 95592 95593 For technical questions please call 1 800 444 3353 PAGE 8 FIGURE E CHECK VALVE a OR UNION NOT INCLUDED TO 115 VOLT GROUNDED GFCI OUTLET lt P ooh Sia 1 1 4 OR 1 1 2 NPT PVC DISCHARGE PIPE NOT INCLUDED 1 8 AIR BLEED HOLE 3 Connect the Discharge Pipe to the Base 25 NOTE Make sure the Discharge Pipe is secured to a solid surface with appropriate hardware not included to ensure the stability of the Pump See Figure E 4 Install an additional union not included or other means of separating the Dis charge Pipe just above the floor to facilitate removal of the Pump if necessary See Figure E 5 A check valve not included is recommended just above or in place of the union to prevent the backflow of water after each pump cycle If a Check Valve is used a 1 8 diameter air bleed hole should be drilled through the Discharge Pipe just above the lower Base 25 to prevent Pump airlock A small spray of water out of this hole is normal while the Pump is running See Figure E SKU 95591 95592 95593 For technical questions please call 1 800 444 3353 PAGE 9 Carefully set the Pump in place Do not lower or raise the Pump by the Power Cord or Disc
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