Harbor Freight Tools 1_1/2 HP Whole House Water Booster Pump 976 GPH Product manual
Contents
1. 4 Ifthe pump housing cannot be cleaned from the outside it must be thoroughly cleaned Unplug the power cord before maintenance Dismantle the bottom part of the pump as follows 2 Rinse the housing off with clean water 3 Clean fibers from inside the pump housing with a pressure washer not included a Remove the Filter from the pump case b Clean the impeller with clean water c To prevent damage do not rest the pump on the impeller or pry against the impeller d Reassemble in reverse order Troubleshooting Possible Causes Possible Solutions Motor will not run 1 Fuse is blown or circuit Disconnect power and replace fuse breaker tripped or reset circuit breaker Power cord not plugged in Plug into grounded outlet Motor runs hot and 1 Voltage is too low Check voltage being supplied to pump overload kicks off 12 Impeller not moving freely Check that impeller moves freely and is not clogged motor does not run and only hum Motor runs but Improper priming Re prime according to instructions No water is being Clogged water filter Stop pump shut off water and change filter cartridge delivered Filter should be installed on discharge side of pump Discharge valve closed Open valve Pipe size too small Re pipe using pipe of the same size as suction and discharge ports on pump Impeller is clogged Clean impeller Pipes are frozen Thaw pipes Pump does not Co2. date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state Pauirion YURUSTAR 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
3. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference ITEM 69303 PACIFIGHYDROSTAR WHOLE HOUSE WATER PRESSURE BOOSTER PUMP WITH STAINLESS STEEL HOUSING 1 172 HORSEPOWER AUTOMATIC BOOSTER PUMP me Visit our website at http www harborfreight com Email our technical support at tech harborfreight com PUMP IS NOT SUBMERSIBLE When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2011 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Before start up note the
4. R INSTALLATION OF REPLACEMENT PARTS THERETO PARTS LIST Part ___ Description _ ___ Qty Hexagon Column Head Screw 6 4 25 Filing Plug 2 O Sealing Ring _ 2 Pump Body _ __ _ _ 1 O Sealing Ring _ _ 1 Venturi Tube _ _ _ 1 Baffle O S 1T Diffuser HexangularNut_ Spring Washer ___ 1 Plain Cushion ___ J 1 Impeller O S 1 Mechanical Seal 1 O Sealing Ring _ _ _ 1 Pump Support Cover 1 Water Proof Ring Pump Support _ _ J 1 Dust Proof Cover Ball Bearing _ _ 2 Hexagon Column Head Screw 2 ShaftKey O S Rotor S 1 Wave Spring J 1 Motor Stator S 1 Record Product s Serial Number Here Note Note Page 6 Part Description Qty 4 9 Plain Cushion ___ _ 4 Hexangular Screw 4 Hande _ _ _ 1 Hexangular Nut Plain Cushion _ __ 2 Fixing Washer Spring Washer _____ J 1 Mechanical Bolt 1 Capacitor _ _ A 1 Terminal Box Tt Sealing Washer For Switch 1 Switch S O 1 Cord Clip _ _ O S 1 Cable Holder _ 1 a Fant FanCover 1 Take Over ____ O 1 O Sealing Ring _ _ 1 Nut Rubble SealingRing TieIn o S 1T If product has no serial number record month and year of purchase instead Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts For technical questions plea
5. aterials must be avoided at all costs grounded Ground Fault Circuit Interrupter GFCI should also be implemented it 6 The pump must be protected from frost prevents sustained electrical shock 7 The pump must be protected from running dry 19 Secure the intake and discharge pipes not included 8 This product is not a toy Keep it out of reach to a solid surface to ensure the stability of the Pump of children Access by children should also 20 When connecting intake and discharge pipes be prevented with appropriate measures to Pump use thread tape not included 9 WARNING Handling the Power Cord BG SecMiely Jae Cin PIPES li DIEee on this product will expose you to lead 21 Mount the Pump on a flat level surface before use a chemical known to the State of California to cause cancer and birth defects or other 22 Prior to use and periodically thereafter check to reproductive harm Wash hands after handling make sure all connections are tight and secure California Health amp Safety Code 25249 5 et seq 10 The warnings precautions and instructions Fluid Type discussed in this instruction manual cannot The Pump is designed for use with water with cover all possible conditions and situations a maximum temperature of 77 F 25 C that may occur It must be understood by the Do not use the pump for other fluids especially not operator that common sense and caution are fuels cleaning fluids or other chemical products facto
6. following CAUTION The pump can be connected to any shock proof plug which has been installed according to regulations The plug must have a supply voltage of 120 V at 60 Hz AWARNING This pump has been evaluated for use with water only IMPORTANT For your own safety before starting to run the pump please have the following items checked by an expert 1 Risk of electric shock This pump is supplied with a grounding conductor and grounding type attachment plug To reduce the risk of electric shock connect only to a properly grounded grounding type receptacle 13 14 15 16 Do not operate Pump on earth clay or sand surfaces Do not allow the Motor to get wet Wear non skid rubber boots when any water is on the floor Inspect insulation regularly do not use if insulation damaged 2 Risk of electric shock This pump has not been MSE EDOSER investigated for use in swimming pool areas 18 People with pacemakers should consult their physician s before use Electromagnetic fields in ernie So meee close proximity to heart pacemaker could cause p l pacemaker interference or pacemaker failure In 4 If there is danger of flooding the electrical addition people with pacemakers should connections must be taken to higher ground e Properly maintain and inspect to avoid electrical shock 5 Circulation of caustic fluids as well as the circulation e Any power cord must be properly of abrasive m
7. he start pressure Once the Pump is running and pumping water the PUMP ON LED will light Automatic Shut off a If no water is coming into the Pump the OVERHEAT LED will light and the Pump will shut off If this happens turn off the Power Switch and wait for the pump to cool down Correct the water supply press the RESET button then turn the Power Switch on to restart the Pump b If the inside temperature of the Pump exceeds 158 F 70 C the OVERHEAT LED will light and the Pump will shut off If this happens turn off the Power Switch and wait for the Pump to cool down Then press the RESET button and turn the Power Switch on to restart the Pump WARNING Do not turn or adjust the Automatic Pressure Controller This is a pre set connection and twisting it will cause the Pump to leak The Pump will stop automatically 10 seconds after the pressure inside the system reaches the stop pressure When finished using the Pump turn the Power Switch off O unplug the unit Item 69303 Maintenance AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Unplug the Pump from its electrical outlet before performing any inspection maintenance or cleaning procedures Quarterly Maintenance The below maintenance must be performed at least once every 3 months under optimal conditions For frequent use or dirty areas more frequent maintenance is required 1 Clean sludge and debris from the bottom of the shaft
8. re starting the pump a Verify that the pump rests on the floor b Verify that the delivery pipe is properly connected c Verify that the electrical connection is 120V 60 Hz d Verify that the electrical socket is in good condition e Verify that water and moisture cannot get near the power supply socket f Verify that the pump is installed so as to prevent running dry g Note the controls on the Pressure Control Box This device will protect against run dry operation overheating improper starting and pressure drops amp Power Pump On e Overheat Restart NONSUBMERSIBLE PUMP aciricHYDROSTAR 1 1 2 HORSEPOWER AUTOMATIC BOOSTER PUMP ACCEPTABLE FOR INDOOR USE ONLY ITEM 69303 120V 10A Figure 1 See the label from the Pressure Control box in Figure 1 above for LED indicators and restart button locations described below Page 4 1P For technical questions please call 1 800 444 3353 Remove the Priming Plug and fill the pump housing with water Turn on the water supply leading to the Pump Open one tap at the outlet for air discharge before starting the Pump Plug in the power cord The POWER LED will light indicating that voltage is present The Pump is ready to operate Turn the Power Switch on l NOTE Once the system pressure raises above the stop pressure the system will automatically shut off It will automatically restart once the pressure drops below t
9. rroded pipes Replace pipes deliver water to Piping size is too small Re pipe using pipe the same size as full capacity suction and discharge ports on pump Pump not being supplied Enlarge inlet pipe check well pump system with enough water Low voltage Make sure outlet is 120 volts Pump vibrates Impeller damaged Replace impeller and or is noisy Worn motor bearings Replace bearings Mounting plate or base not rigid Reinforce mounting Foreign object in pump Disassemble pump and remove object Follow all safety precautions whenever diagnosing or servicing the tool Disconnect power supply before service Item 69303 For technical questions please call 1 800 444 3353 Page 5 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HE
10. rs which cannot be built into this product but must be supplied by the operator 11 Do not use with swimming pools or marine areas 12 Do not use extension cords with this Pump Page 2 For technical questions please call 1 800 444 3353 Item 69303 Specifications Electrical Rating 120V 60Hz 10 A Inlet Outlet Diameter 1 IN NPT WWTERTE Gil Listed Installation Note Do not install the pump by suspending it unsupported from its power cord or discharge hose The pump must be suspended from the handle Remove Shipping Plug before installation Installing 1 Thread the Pressure Control Box onto the water outlet on the top of the Pump 2 Set the Pump horizontally on a level solid and dry foundation 3 Secure the Pump to the mounting surface by installing bolts not included through the mounting holes in the base plate 4 The Pump is supplied with 1 NPT connections to be fitted in the suction and discharge ports See Figure 1 5 Ifthe Pump is installed with long pipes as shown the pipes must be properly supported on either side of the Pump to prevent straining the connections If the Pump is drawing water from a well fit a foot valve not included to the end of the suction pipe WARNING Do not allow the Pump to get wet Note The maximum delivery height of the Pump is 32 feet Item 69303 For technical questions please call 1 800 444 3353 Page 3 Consider the following points befo
11. se call 1 800 444 3353 Item 69303 ASSEMBLY DIAGRAM e 20 el 30 19 20 21 22 q 34 13 14 1 a 7 amp 91011 12 9 4 D 5 16 17 Item 69303 For technical questions please call 1 800 444 3353 Page LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase
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