Hampton Direct U32-LP2 User's Manual
Contents
1. I Y Y Y Y y Y Y y Bottom Nij Louver Un ka SN Bottom ti Louver Hinge 7 y A Note The top and bottom grills and brackets are different U32 2 FPI Direct Vent Gas Insert INSTALLATION OPTIONAL WALL THERMOSTAT A wall thermostat may be installed if desired follow the wiring diagram below FPI offers an optional programmable thermostat but any 250 750 millivolt rated non anticipator type thermo stat that is CSA ULC or UL approved may be used Thermostat Wire Table Recommended Maximum Lead Length Two Wire When Using Wall Thermostat CP 2 System OPTIONAL REMOTE CONTROL Use the FPI Remote Control Kit approved for this unit Use of other systems may void your warranty The remote control kit comes with a hand held transmitter a receiver and a wall mounting plate 1 Choose a convenient location on the wall to install the receiver and the receptacle box protection from extreme heat is very important Run wires from the fireplace to that location Use Thermostat Wire Table 2 Connect the wires as per the wiring dia FINAL CHECK Before leaving this unit with the customer the installer must ensure that the appliance is firing correctly This includes 1 Clocking the appliance to ensure the cor rect firing rate rate noted on label at 15 minutes 2 If required2. lt gt 12 10 8 6 4 2 0 A18 s a amam 16 12 Mantel 3 1 2 14 Mantel A 12 10 C 17 8 6 13 4 Q _ Zo O 0 2 8 3 20 Top of a to floor p Side View Diagram 3 Note A noncombustible mantel may be installed at a lower height if the framing is made of metal studs covered with a noncombustible board GAS CONNECTION GAS CONNECTION WARNING Only persons licensed to work with gas piping may make the necessary gas connections to this appliance 1 If the appliance is to be installed into an existing chimney system thoroughly clean the masonry or factory built fireplace 2 The appliance is provided with an opening on the left hand side of the control compart ment A 3 8 NPT gas supply pipe must be brought near this inlet hole 3 Locate the center point where the vent will pass through the chimney above the appli ance Move the appliance into the exact location where it is to be installed Ensure that the Insert is level VENTING THE APPLIANCE MUST NOT BE CONNECTEDTOA CHIMNEY FLUE SERVING A SEPARATE SOLID FUEL BURNING APPLIANCE This appliance is designed to be attached to two 3 76mm co linear aluminium flex running the full length of the chimney The flue length must be a minimum length of 8 2 44m anda maximum of 35 10 7m See chart below for minimum distances from roof Periodically check that th
3. cccccccceesesssssseeeeeees 21 Optional BP Leese PLN 22 Log Installation EE 9 Faceplate amp TTINY vibeticacntrtiedtnesctiuivedieue coat temrmeeniianen 10 Warranty Standard Flush DOOF rrrerrnnnrrnennonnvrnrnnnnnnnnnnnnrnvennnnnnnnnnnnnnnee 11 Opona Flush TN 11 Wanay EEE 27 Optional Door Fire Screen rrrrvnrrrrrrnnnnnnnnnrovonvennrnnnnnnnnnnnnee 11 Flush LOUVENS oc sies cccaeesestoncunnectbondecncentinanonieersticebviertouasocsinsencs 11 Optional Bay DOOF rrrrrnnnnnnnnnnnrnennnrrrnnnnnnnnnnsnsvnnnnnnnnnnnnnnnnnnee 12 Optional Bay TrM EE 12 Bay LOUVEIS sorse Ea a iasi 12 Hampton Cast Faceplate Installation rrrrnnrrerrnrnnnnnrre 13 Hampton Cast Faceplate Grill rrrrrrrrrnnnnnnnnnrrvrvrnnvrnnnnnnr 14 Optional Wall Thermostat 2vsiuiivserssasesenddssessessidekessdedket 15 Optional Remote Control rrrnsvnnnrrrrnnnnnnnnnnnvonvennrnnrnnnnnnnnnne 15 Final Check rrrrrrnnrrrorrannnoonnnnnnevnnnnnssennnnnnennnnnnnennnnnsssennnn 15 VING Diagrami 2 16 U32 2 FPI Direct Vent Gas Insert 3 SAFETY LABEL This is a copy of the labels that accompany each U32 2 Gas Insert We have printed a copy of the contents here for your review The safety label is located on a plate inside the base of the unit visible when the bottom louver is opened Warnock Hersey SAN C US O O Low Setting Man pressure 1 1 WC Max Manifold pressure WC cs Min supply pressure OOo No Zo q Orifice size Q Minimum i
4. 2 Unplug or disconnect power source to stove 3 Remove glass front see page 11 4 Remove logs and brick panels if used 5 Remove the grate by loosening the two screws and sliding the grate out 6 Remove the burner front log support as sembly by lifting it out removing the 2 screws and Wam 19 Grate screws 7 Remove the 2 screws holding the Air Intake Hood to the rear firebox wall and lift out 8 Remove the 10 screws holding the Access Panel in place 9 Remove the Fan Air Duct by loosening the 3 screws squeeze the sides together to remove 10 Unplug the wires from the fan motor from inside the stove D 11 Lift Fan Assembly off of the 2 pins tip forward and pull through firebox opening 12 Disconnect green wire Minimum Convection Air Temp Switch from power cord Rotary Speed Control Fan Air Fan access panel he Duct Air Intake Front stove Pin Replacing fan Reverse above steps Hint for pushing fan down onto pins rub a bit of dish soap on the grommet so it will slide more easily onto the pin Check to make sure the fan is seated properly on the pins this is very important try to move the fan back and forth there should be no noise if there is check that the grommets haven t come loose Seal fan access panel using high temperature silicone sparingly U32
5. Ensure that the top and sides are aligned 4 Use a measuring tape to ensure that the distance between the left and right side pieces is 28 711mm U32 2 FPI Direct Vent Gas Insert INSTALLATION 5 Connect the ON OFF switch wires by taking the black and red wires with the blue female ends thru the hole provided and connecting them to the ON OFF switch 6 Connect the fan switch wires by taking the black and red wires with the male ends in the grey harness thru the hole provided and connect them with the wire connec tors from the fan speed con trol 7 Insert wires into the strain re lief and install into switch box assembly 8 Place the switch box assembly over the boss on the rear left side piece and secure with one screw Switch Box Assembly Boss on rear left side piece 9 Tuck the wires into the faceplate to keep them away from the insert using the clip provided Attach the clip to the rear of the faceplate to ensure that the wires do not touch the side of the unit 10 The power cord should be run behind the faceplate panel INSTALLATION 11 Mount the cast faceplate panels onto the insert body sliding the side filler brackets into the space between the glass and the firebox Secure using the 4 remaining black screws 2 per side Slide side filler bracket into gap between glass and fire box 12 Install the glass trim by inserting the side hooks on the g
6. REGENCY www regency fire com HAMPTON www hampton fire com Owners amp Installation Manual N MODELS U32 NG2 Natural Gas U32 LP2 Propane WARNING FOR YOUR SAFETY Improper installation adjustment alteration service or main What to do if you smell gas tenance can cause injury or property damage Refer to this amp Do not try to light any appliance manual For assistance or additional information consult an Do not touch any electrical switch authorized installer service agency or the gas supplier do not use any phone in your building FOR YOUR SAFETY e Immediately call your gas supplier Do not store or use gasoline or other flammable vapours and from a neighbour s phone Follow the gas supplier s instructions amp If you cannot reach your gas supplier call the fire department liquids in the vicinity of this or any other appliance Tested by WNTERTE Installer Please complete the details on the back cover v and leave this manual with the homeowner P Bn j Homeowner Please keep these instructions for future reference h Q noc 918 011a FPI FIREPLACE PRODUCTS INTERNATIONAL LTD 6988 Venture St Delta BC Canada V4G 1H4 10 08 03 FPI GAS INSERT TO THE NEW OWNER Congratulations You are the owner of a state of the art Gas Insert by FPI The FPI Gas Insert Series of hand crafted appliances has been designed to provide you with all the warmth and charm
7. 89mm 330mm 508mm 152mm fn DO NOT REMOVE THIS LABEL NE PAS ENLEVER CETTE ETIQUETTE 219 Serial No No de serie GRAVITY DIRECT VENT WALL FURNACE For installation in Solid Fuel Burning Fireplaces This appliance must be installed in accordance with local codes if any If not follow ANSI Z223 1 CAN 1 B149 For Manufactured Home Installation This Direct Vent System Appliance must be installed in accordance with the manufacturer s installation instructions and Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 or the current Standard for Fire Safety Criteria for Manufactured Home Installation Sites and Communities ANSI NFPA 501A and with CAN CSA Z240 MH Mobile Home Standard in Canada Electrical Supply 115 V 56 WATTS 60 Hz Not for use with solid fuel FPI Fireplace Products International Ltd Delta BC CANADA MADE IN CANADA FABRIQUE AU CANADA 918 010a rev 10 03 For the State of Massachusetts installation and repair must be done by a plumber or gasfitter licensed in the Commonwealth of Massachusetts For the State of Massachusetts flexible connectors shall not exceed 36 inches in length For the State of Massachusetts the appliances individual manual shut off must be a t handle type valve U32 2 FPI Direct Vent Gas Insert INSTALLATION IMPORTANT SAVE THESE INSTRUCTIONS The FPI Gas Inse
8. Custom Speed Control Knob c w Spring Clip Valve Access Faceplate with gas shutoff cover plate Valve Access Faceplate Left Assembly Cover Plate Valve Access 199 Complete Faceplate Set Standard Contour with Black Trim Faceplate Side Right Standard Faceplate Top Standard Faceplate Side Left Assy Standard Trims Pkg Standard Black Trim Set Pkg Standard Contour Brass Faceplate Trim Right Standard Faceplate Trim Top Standard Faceplate Trim Left Assy Standard 2 way Gold Contact Switch Fan Speed Control 120 V Fan Speed Control Knob 120 V Complete Faceplate Set Molded Faceplate Side Right Molded Faceplate Top Molded Faceplate Side Left Molded Mounting Bracket Right Filler Bracket Mounting Bracket Left Screw 8 x 3 4 Pan Head Part Description 400 950 Hearth Trim 1 Regular 320 940 Hearth Trim 1 Oversize 400 926 Hearth Trim 2 Regular 320 942 Hearth Trim 2 Oversize 180 400 928 181 320 944 400 959 320 946 Hearth Trim 4 Regular Hearth Trim 4 Oversize Hearth Trim 6 Regular Hearth Trim 6 Oversize 190 191 199 948 220 Screw 8 x 1 2 Black self tapping Screw 8 x 1 2 Brass self tapping Hampton Logo Plate Not available as a replacement part SEE DETAIL A SEE DETAIL A STANDARD SIZE FRONT VIEW OVERSIZE FRONT VIEW y SEE DETAIL A P VALVE ACCESS i FACEPLATE 89 1 DETAIL A v REAR
9. Flush Door Diagram 1b Flush Incorrect D aar Gasket Gasket Glass RS Correct sir ng Door Glass Gasket l Installation Diagram 2 Use the hook to pull the spring out until you can put the hook into the slot on the bottom door bracket Repeat for 2nd spring See diagram 3 Pull hook forward and up into slot on door bracket Diagram 3 To remove the flush door reverse the above steps NOTE The chain must rest on TOP of the gas inlet pipe never under it Gas Inlet Gas Inlet E Pipe Incorrect OPTIONAL FLUSH TRIM Correct Attach 2 round magnets to the back of the top trim piece and the other 2 to the bottom trim piece then attach trim to the top and bottom of Flush door View from Rear Trim OPTIONAL DOUBLE DOOR FIRE SCREEN 1 Pulloutthe top louver 2 Center the screen door and hook over the flush door 3 Open the screen door s and secure the screen door to the flush door front with 2 clips on the bottom left and right side Clip locations W2 PR E Ge Clip installed on right side FLUSH LOUVERS 1 The top louver is held in place by friction fit if the louver needs to be adjusted bend the bracket out as shown in the diagram Top louver bend taps for tightness adjustment louver hinge Note Top and bottom louvers are different 2 The bottom louver has a hinge that is at tached 2 screws per hinge to the lip
10. adjusting the primary air to ensure that the flame does not carbon First allow the unit to burn for 15 min to stabilize 3 Check for proper draft CAUTION Max Length 14 GA 50 Ft 16 GA 32 Ft 18 GA 20 Ft grams below Any alteration to the product that causes sooting or carboning that results in damage to the exterior facia is not the responsibility of the manufacturer CAUTION Do not connect the millivolt 20 GA 12 Fi 22 G remote control wires for to the 120V wires CAUTION Do not connect the millivolt wall thermostat wires to the 120V wires 3 Install 3 AAA alkaline batteries in transmitter and 4 AA alkaline batteries in the receiver Install the receiver and its cover in the wall Switch the remote receiver to remote mode The remote control is now ready for operation U32 2 FPI Direct Vent Gas Insert 15 INSTALLATION WIRING DIAGRAM This heater does not require a 120V A C supply for operation In case of a power failure the burner switch and the optional remote control thermostat will continue to operate However a 120V A C power supply is needed for the fan blower operation Star washer Nut Lockwasher Star washer Live Gas Pilot 120V AC Thermocouple Rotary Speed Control Thermopile Minimum Convection Air Temp Switch Power Fan cord ground ground Pilot Robertshaw Gas Valve CAUTION L
11. 2 FPI Direct Vent Gas Insert MAINTENANCE VALVE REPLACEMENT 1 Shut off the gas supply 2 Remove the louvers and bay door if itis on 3 Open the flush door and remove the door 4 Remove the logs and brick panels 5 Remove the grate by loosening the two screws and sliding the grate out Grate screws 6 Remove the burner assembly by removing the 2 screws and lifting it out 7 Remove the 2 screws holding the Air Intake Hood to the rear firebox wall and lift out 8 Disconnect the inlet gas line 9 Disconnect the TP wire the TH wire andthe TH TP wire from the valve 10 Remove the 11 Phillips head screws secur ing the valve tray in place and then lift the entire assembly out 10 Remove the valve by removing the 3 screws in the base of the valve tray 11 Undo the pilot tube from the valve with a 7 16 wrench 12 Undo the quick drop out thermocouple nut on the valve with a 9mm metric wrench 13 Undo the gas out flare nut with a 13 16 wrench 14 Undo the gas out flare fitting with an 11 16 wrench Hint If you are using black pipe ensure that there is a union by the valve otherwise removal will be almost impossible INSTALLING VALVE 1 Attach the valve to the valve tray with a gasket between the valve and heat shield and a second gasket between the heat shield and the valve tray Fasten these components with the 3 10 screws and washers provided
12. Blower Thermodisc When this thermally activated switch turns ON it will create a small clicking sound This is the switch contacts closing and is normal Pilot Flame While the pilot flame is on it can make a very slight whisper sound Gas Control Valve As the gas control valve turns ON and OFF a dull clicking sound may be audible this is normal operation of a gas regulator or valve Unit Body Firebox Different types and thicknesses of steel will expand and contract at different rates result ing in some cracking and ticking sounds will be heard throughout the cycling process MAINTENANCE INSTRUCTIONS 1 Always turn the gas valve to off before cleaning For relighting refer to lighting instructions Keep the burner and control compartment clean by brushing and vac uuming at least once a year When cleaning the logs use a clean soft paint brush as the logs are fragile and easily damaged 2 Clean never when unit is hot appliance door and louvers with a damp cloth Never use an abrasive cleaner The gold louvers and optional gold door may be scratched if abrasives are used to clean them The heater is finished in a heat resistant paint and should only be refinished with heat resistant paint not with wall paint FPI uses StoveBrite Paint Metallic Black 6309 3 Make a periodic check of burner for proper position and condition Visually check the flame of the burner periodically making sure the fl
13. Log C 02 56 and on top of the cutout on Log INSTALLATION A 02 43 Read the instructions below carefully and refer to the diagrams If logs are broken do not use the unit until they are replaced Broken logs can interfere with the pilot operation The gas log kit contains the following a 02 43 Rear Log 902 227 b 02 45 FrontRightLog 902 229 a c 02 56 Middle Left Log 902 230 Pins on Rear Log Support d 02 46 Left Top Log 902 231 Pin Cutout e 02 47 Center Log 902 232 4 Place Front Right Log B 02 45 on the two f 02 48 Middle RightLog 902 226 pins as shown 7 Place the notch in Center Log E 02 47 over g 02 44 Front Left Log 902 228 Log B 02 45 and across the cutout on Log i Rockwool 902 153 j Vermiculite 902 179 21 Note Install Optional Brick Panels prior to installing logs gt Fea 4 ea 02 43 nine 02 46 F 02 48 5 Place the Middle Left Log C 02 56 on the two pins as shown nt TA e Bea iiy port ve aie ALP reir ae ke ore G 02 44 C 02 56 E 02 47 B 02 45 d The 02 refer numbers i e 02 43 are molded into the rear of each log Logs D 02 46 and E 02 47 in position 8 Position notch in Front Right Log F 02 48 on Log E 02 47 and push the bottom right edge against the bracket on the burner tray and the front edge of the rear burner 1 Carefully remove the logs from the box and unwrap them The logs are fragile handle with care do not force into position 2 S
14. OO of Burner Front Top View of pilot flame If you have an incorrect flame pattern contact your FPI dealer for further instructions GENERAL VENT MAINTENANCE Conduct an inspection of the venting system semi annually Recommended areas to inspect as follows 1 Check the Venting System for corrosion in areas that are exposed to the elements These will appear as rust spots or streaks and in extreme cases holes These compo nents should be replaced immediately 2 Remove the Termination Cap and shine a flashlight down the Vent Remove any bird nests or other foreign material 3 Check for evidences of excessive conden sation such as water droplets forming in the inner liner and subsequently dripping out the joints Continuous condensation can cause corrosion of caps pipe and fittings It may be caused by having exces sive lateral runs too many elbows and exterior portions of the system being ex posed to cold weather 4 Inspect joints to verify that no pipe sections or fittings have been disturbed and conse quently loosened Also check mechanical supports such as Wall Straps or plumbers tape for rigidity LOG REPLACEMENT The unit should never be used with broken logs Turn off the gas valve and allow the unit to cool before opening door to carefully remove the logs The pilot light generates enough heat to burn someone If for any reason a log should need replacement you must use the proper repl
15. PERVISED WHEN THEY AREIN THE SAME ROOM AS THE APPLIANCE CAUTION ANY SAFETY SCREEN OR GUARD REMOVED FOR SERV ICING AN APPLIANGE MUST BE REPLACED PRIOR TO OPERATING THE APPLIANCE CLOTHING OR OTHER FLAMMA BLE MATERIAL SHOULD NOT BE PLACED ONOR NEAR THE APPLI ANCE 6 Each time the appliance is lit it may cause condensation and fog the glass This con densation and fog is normal and will disap pear in a few minutes as the glass heats up Never operate the appliance without the glass properly secured in place or with the door open 7 Do not use this appliance if any part has been under water Immediately call a qual ified service technician to inspect the appli ance and to replace nay part of the control system and any gas control which has been under water U32 2 FPI Direct Vent Gas Insert MAINTENANCE 8 Periodically check the pilot flames Correct flame pattern has three strong blue flames 1 flowing around the thermopile and 1 around the thermocouple and 1 flowing across the rear of the burner it does not have to be touching the burner Rear of Burner ooo oooo0oo0o0o0 bo00000696066600000600600 Ignitor Pilot Thermocouple Thermopile 000000000008 0060000000 000 0000 Front of Burner Top View of pilot flame Incorrect flame pattern will have small proba bly yellow flames not coming into proper con tact with the rear of the burner or thermopile of Burner Rear
16. VIEW MOLDED FACEPLATE FRONT VIEW 14 CUSTOM FACEPLATES FRONT VIEW CUSTOM FACEPLATES REAR VIEW U32 2 FPI Direct Vent Gas Insert 25 PARTS LIST Part 402 971 402 976 187 910 246 188 910 330 189 904 733 207 402 981 402 986 HAMPTON CAST FACEPLATE ASSEMBLY Description Cast Faceplates Set Black Metallic Cast Faceplates Set Black Enamel Burner On Off Switch Fan Speed Control 120 V Knob Black Cast Surround Cast Faceplate Right Cast Faceplate Top Cast Faceplate Left Flush Glass Frame Mounting Flange Cast Grill Set Top amp Bottom Black Metallic Cast Grill Set Top amp Bottom Black Enamel Not available as a replacement part 26 189 SEN 188 194 203 194 207 7 NS U32 2 FPI Direct Vent Gas Insert WARRANTY FPI fireplaces are designed with reliability and simplicity in mind In addition our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our door FPI Fireplace Products International Ltd is pleased to extend this limited lifetime warranty to the original purchaser of a FPI Product The Warranty Lifetime Covered under the agreement are the following components Combustion chamber heat exchanger burner tubes logs embers glass thermal breakage and all gold plating against defective manufacture The above will be covered for parts and labour for the first five years and p
17. by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 45 kPa Disconnect piping from valve at pres sures over 1 2 psig The manifold pressure is controlled by a regu lator built into the gas control and should be checked at the pressure test point Note To properly check gas pressure both inlet and manifold pressures should be checked using the valve pressure ports on the valve 1 Make sure the valve is inthe OFF position 2 Loosen the IN and or OUT pressure tap s turning counterclockwise with a 1 8 wide flat screwdriver OPTIONAL BRICK PANEL 1 Unwrap the brick pattern panels from the protective wrapping 3 Attach manometer to IN and or OUT pressure tap s using a 5 16 ID hose 4 Light the pilot and turn the valve to ON position 2 Remove the glass front if it is already installed see page 11 5 The pressure check should be carried out with the unit burning and the setting should 3 Putthe rear brick panel flat against the back be within the limits specified on the safety of the unit label TE EE VE SE ees 6 When finished reading manometer turn off 23 EG ET Er ed on fre Pat the gas valve disconnect the hose and tighten the screw clockwise with a 1 8 TG Sa TT A i RAG oy AT po ae io ft flat screwdriver Note Screw should be ed ES EA r snug but do not ov
18. female ends and connect them to the ON OFF switch Tuck the wires into the faceplate to keep them away from the insert using the clip provided Attach the clip to the rear of the faceplate to ensure that the wires do not touch the side of the unit Diagram 3 ON OFF switch Fan Speed Switch Rear View wires to ON OFF switch wires to Fan switch connectors connection l Self adhesive wire clip Diagram 3 The power cord should be run behind the faceplate panel Attach the brass trim to the faceplate by drilling a 1 8 hole through into the faceplate using the hole in the trim as a guide Fasten the trim to the faceplate panels using the plated screws Diagram 4 10 Attach the faceplate panels to the insert body using the 4 remaining black screws Diagram 5 10 U32 2 FPI Direct Vent Gas Insert INSTALLATION Diagram 4 Diagram 5 11 Push the Regency logo plate into the two holes in the bottom left corner of the face plate STANDARD FLUSH DOOR The standard flush door comes with a black frame To install the frame simply hook the top door flange onto the top of the unit and swing the door towards the unit diagram 1 Be careful that the glass gasket does not roll up there must be a gap between the gasket and the door lip to ensure that the door sits securely on the unit Diagram 2 Diagram 1a Hook top of door onto top flange
19. ni ET _ vin j SS Wo wt Gasket Gasket Heat Shield 2 Reconnect the gas out flare fitting with an 11 16 wrench 3 Reconnect the gas out flare nut with a 13 16 wrench 4 Reconnect the quick drop out thermocou ple nut with a 9mm wrench 5 Reconnect the pilot tube nut with a 7 16 wrench 6 Scrape off the old gasket from the floor of the firebox and from the valve tray 7 Install a new gasket and reinstall the valve assembly Note Failure to install a new gasket may severely affect the appliance perform ance 8 Reinstall the 11 hold down screws 9 Hookupthe TP TH and TP TH wires tothe appropriate connections on the valve 10 Reinstall the burner assembly Note when installing the burner assembly be sure to slide the aeration adjustment wire through the hole in the base of the burner tray 11 Install the grate 12 Hook up the gas line and check for gas leaks with a soap and water solution or a gas leak detector Do not use open flame for leak testing 13 Fire up the unit temporarily and check the manifold pressure 14 Reinstall the vermiculite embers rockwool logs and brick panels as needed 15 Close the door and replace the louvers 16 Fire up the unit again and check for proper flame appearance and glow on logs U32 2 FPI Direct Vent Gas Insert 21 PARTS LIST MAIN ASSEMBLY Part Description Part Description 1 420 1
20. on bottom of the unit U32 2 FPI Direct Vent Gas Insert 11 INSTALLATION OPTIONAL BAY DOOR The Bay louvers MUST be used with the Bay glass option The optional Bay door is an overlay on the flush front The standard flush door and glass must remain on the unit Hook the top of the bay door over the flush door flange and swing the bottom against the bottom flange of the flush door Press down on the Bay Bottom bracket and push in until it clips behind the bottom of the flush front View from Rear Bay Door Flush Front Bay Bottom Bracket Slide the valve extension knobs onto the valve knobs Match each extension knob with the corresponding valve knob Extension knobs are for Bay Front installations only Bay door flange Bay door Robert Shaw Extension knobs for Bay Front only Removing Bay Door To remove only the Bay Door use a screw driver to unclip the Bay Bottom bracket from the flush door and then swing up and unhook from the top flush door flange To remove the Bay Door amp the Flush Front together pull the hook from the slot in the bottom door bracket under the unit see Stand ard Flush Door instructions above Then pull the Bay Door and Flush door out and lift off of the flange at the top of the unit Note If any maintenance etc must be done in the firebox first remove the Bay louvers and door OPTIONAL BAY TRIM Attach 4 supplied magnet
21. 22 Fan Access Panel 41 420 157 Gasket Transition Box Bottom 2 420 142 Gasket Fan Access Panel 42 420 054 Gasket Transition Box Top 422 518 P Fan Assembly 43 Stove Top 3 910 215 P Fan Motor 120 V 44 420 048 Thermal Insulation 5 910 750 Power Cord 120 V 45 Adaptor Stop 910 752 Wire Harness intermediate 46 Adaptor Holding Brkt Left 46 7 910 142 Thermodisc Fan Auto ON OFF 47 Adaptor Holding Brkt Right 48 8 Fan Switch Cover 48 320 518 Flue Adaptor Assy gg Thermodisc Bracket 50 Insulation Hold Down Brkt 10 420 140 Flue Restrictor 12 Air Hood 51 420 170 Top Fan Air Channel to Levelling Bolt 5 16 x 3 Hex Hd 52 420 171 Upper Fan Air Channel 14 948 045 Jack Chain 53 420 172 Lower Fan Air Channel 15 948 247 Spring Lever Handle 16 948 025 Door Extension Spring Not available as a replacement part 17 Wire Holder Clip 18 Strain Relief 19 Grommet for Power Cord 402 969 Conversion Kit to Propane 948 220 Logo Plate Hampton 918 011a Manual 21 420 920 Flush Louvers Set Black Gold 420 922 Flush Louvers Set Black 420 923 Flush Louvers Set Black Steel 25 420 940 Bay Louvers Set Black Gold 420 938 Bay Louvers Set Black 420 942 Bay Louver Set Black Steel 422 928 Brick Panel Set 33 902 256 Brick Panel Right Side 34 902 257 Brick Panel Left Side 35 902 258 Brick Panel Back 36 400 090 Brick Clip FRONTS amp TRIMS PLEASE REFER K SSN 00000 TET SEPARATE I
22. 842 1042 1212 1412 1642 18412 Roof pitch FLUE LINER INSTALLATION 1 Cut the flex liner as required 2 Mark the end of one liner to indicate Inlet 3 Connect the other end of the above liner to the inlet side of the termination adaptor seal connection with high temperature silicone Secure with gear clamp 4 Connect the 2nd liner to the exhaust side of the adaptor seal connection with high tem perature silicone Secure with gear clamp Exhaust Flue Gear Clamp 5 Install flashing 6 Insert both liners into chimney passing through the damper opening 7 Install termination cap 8 Connect the marked end of the liner to the inlet collar of the vent connector plate marked with an I seal connection with high temperature silicone Secure with gear clamp U32 2 FPI Direct Vent Gas Insert INSTALLATION Dampers Vent Connector 9 Connect the 2nd liner to the exhaust collar marked with an E seal connection with high temperature silicone Secure with gear clamp NOTE 1 Final gas connection should be made after unit is in place to avoid damage to line when pushing the unit into position 2 Mill pac may be used instead of high temperature silicone and screws may be used instead of gear clamps at connections of liner to inlet and vent collars GAS PIPE PRESSURE TESTING The appliance must be isolated from the gas supply piping system
23. LLUSTRATION 7 22 U32 2 FPI Direct Vent Gas Insert PARTS LIST Not available as a replacement part Part 422 574 P 422 576 P 910 040 910 190 904 240 904 390 936 170 910 038 910 039 W840470 402 935 402 572 420 143 402 526 402 519 910 424 910 426 BURNER ASSEMBLY amp LOG SET Description Valve Assembly NG Valve Assembly LP Valve Robertshaw NG Ignitor Piezo and Nut Valve Heat Shield Valve Tray Burner Orifice Nat Gas 37 Burner Orifice LP 52 Orifice Gasket Pilot Assembly 3 Flame NG Pilot Assembly 3 Flame LP Pilot Holder Pilot Assembly Gasket Log Set Ember Package Valve Tray Gasket Grate Diffuser Assy Burner Assembly NG LP Log Tray Mount Bracket Log Tray Rear Pilot ON OFF 2 1 2 RS Extension Knob HI LOW 2 1 2 RS Extension Knob U32 2 FPI Direct Vent Gas Insert 23 PARTS LIST Part Bay Door 420 931 102 103 106 940 315 P 107 936 243 110 902 183 111 112 904 196 910 424 910 426 402 956 402 958 108 940 314 P 113 422 960 Not available as a replacement part Flush Door 422 530 112 904 196 135 137 139 904 691 936 155 xo NA 149 420 932 422 943 171 512 546 173 430 133 904 712 940 307 P BAY amp FLUSH FRONT ASSEMBLY Description Complete Bay Door with Black Trim Glass Retainer Side Top amp Btm Glass R
24. abel all wires prior to Remote Optional disconnection when servicing con Receiver Millivolt trols Wiring errors can cause im ies proper and dangerous operation Remote Transmitter Optional Caution Ensure that the wires do not touch any hot surfaces and are away from sharp edges WARNING Electrical Grounding Instructions This appliance is equipped with a three pronged grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug 16 U32 2 FPI Direct Vent Gas Insert OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS Before operating this appliance proceed through the following check list 1 Read and understand these Instructions before operating this appliance 2 Check to see that all wiring is correct and enclosed to prevent possible shock 3 Check to ensure there are no gas leaks 4 Make sure the glass door is in place Never operate the appliance with the door glass removed 5 Verify that all venting and the cap is unob structed 6 Verify log placement If the pilot cannot be seen when lighting the unit the logs or the embers have been incorrectly positioned 7 The unit should never be turned off and on again without a minimum of a 60 second wait 8 When lighting the appliance the inside of the glass may fog up This will burn off after a f
25. ace 7 Test gas pressure page 8 Check aeration system page 8 8 Installthe optionalbrick panels See page 8 9 Install the log set See page 9 10 Assemble and install the faceplate and trim See page 10 11 Install the glass front flush or bay See pages 10 and 11 12 Install optional glass trim or door fire screens See pages 11 and 12 13 Install both louvers flush or bay See pages 11 and 12 14 Install optional remote control or wall ther mostat pages 15 15 Final check Before leaving this unit with the customer the installer must ensure that the appliance is firing correctly This in cludes a Clocking the appliance to ensure the correct firing rate b Adjusting the primary air if required to ensure that the flame does not carbon See page 8 c Ensuring that the appliance is venting correctly MANUFACTURED MOBILE HOME ADDITIONAL REQUIREMENTS 1 Ensure that structural members are not cut or weakened during installation 2 Ensure proper grounding using the 8 ground lug provided 3 Appliance must be anchored to the floor with the supplied anchoring methods MATERIALS REQUIRED No electrical power supply is required for the gas control to operate A 120 Volt AC power cord is hooked up to the fan Plug the 3 wire cord into a suitable receptacle Do not cut the ground terminal off under any circum stances When connected with 120 volts the appliance must be electrically
26. acement log The position of these logs must be as shown in the diagram under Log Installation NOTE Improper positioning of logs may create carbon build up and will alter the unit s perform ance which is not covered under warranty GLASS GASKET If the glass gasket requires replacement use glass gasket Part 936 265 for the Bay Front and a tadpole gasket for the Flush Front Part 936 155 GOLD PLATED TRIM The 24 carat gold plated finish on the trim requires little maintenance and need only be cleaned with a damp cloth DO NOT use abra sive materials or chemical cleaners as they may harm the finish and void the warranty Clean any fingerprints off before turning the unit on If the top louvers start to discolour check the door gasket seal and replace if necessary DOOR GLASS Your FPI insert is supplied with high tempera ture 5 mm Neoceram ceramic glass that will withstand the highest heat that your unit will produce If your glass requires cleaning we recommend using an approved glass cleaner available at all authorized dealers Do not use abrasive materials Do not clean the glass when hot In the event that you break your glass by impact purchase your replacement from an authorized FPI dealer only and follow our step by step instructions for replacement Warning Do not operate appliance with glass panels removed cracked or broken Replacement ofthe glass should be done by a licensed or qualified
27. ames are steady not lifting or floating If there is a problem calla qualified service person 4 The appliance and venting system must be inspected before use and at least annual ly by a qualified field service person to ensure that the flow of combustion and ventilation air is not obstructed During the annual service call the burners should be removed from the burner tray and cleaned Replace the embers but do not block the pilot 5 Keep the area near the appliance clear and free from combustible materials gasoline and other flammable vapours and liquids 18 COPY OF LIGHTING INSTRUCTION PLATE FOR YOUR SAFETY READ BEFORE LIGHTING This appliance must be installed in accordance with local codes if any if not follow the current CAN1 B149 ANSI Z 223 1 Australia AG601 New Zealand NZS 5261 WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to the owner s information manual provided with this appliance For assistance or additional information consult a qualified installer service agency or gas supplier A This appliance has a pilot which must be lighted following the a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part has b
28. an Safety Standards and ANSI Standards to make you aware of the following General Safety Information 1 The appliance installation must conform with local codes or in the absence of local codes with CAN CGA B149 in Canada or the National Fuel Gas Code ANSI 2223 1 in the U S A This appliance should be in stalled by a qualified gas fitter technician only 2 Installation and repair should be done by a qualified service person 3 The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding material animal hair etc It is imperative that control compart ments burners and circulating air pas sageways of the appliance be kept clean 4 See general construction and assembly instructions This appliance may only be installed in a vented noncombustible fire place 5 This appliance is Listed for bedroom instal lations when used with a Listed Millivolt Thermostat Some areas may have further requirements check local codes before installation 6 Always connect this insert to a vent system venting to the outside of the building enve lope Never vent to another room or inside a building Make sure that the vent is properly sized and is of adequate height to provide the proper draft 7 Inspect the venting system annually for blockage and any signs of deterioration 8 Any glass removed for ser
29. arts only thereafter Electrical components such as blowers fan motor switches wiring thermodiscs remote control thermopiles thermocouples pilot assemblies and gas valves are covered for one year from the date of purchase Conditions All installations must be performed by a qualified gas fitter and installed according to all applicable local and national codes Also all service work must be carried out by a qualified gas service person who is recommended by the selling dealer It is the responsibility of the installer to ensure that the appliance is firing as per rating plate Any part or parts of this unit which in our judgement show evidence of such defect will be repaired or replaced at FPI s option through an accredited distributor or agent provided that the defective part be returned to the distributor or agent Transportation Prepaid if requested Exclusions This limited Lifetime Warranty does not extend to or include paint door or glass gasketing or trim It does not cover installation and operational related problems such as over firing downdrafts or spillage caused by environmental conditions nearby trees buildings hilltops mountains inadequate venting or ventilation excessive offsets negative air pressures caused by insufficient make up air mechanical systems such as furnaces fans clothes dryers etc The warranty does not extend to any part or parts which show evidence of misuse or abuse neglect accident or lack of main
30. e vent is unrestricted Masonry chimneys may take various contours which the flexible liner will accommodate How ever keep the flexible liner as straight as possible avoid unnecessary bending The Air Intake pipe must be attached to the inlet air collar of the termination cap Part Description 948 305 3 Flex 35 ft 946 529 Co linear DV Vertical Termination Cap Co linear DV Vertical Termination Cap 946 529 Check local a i Be codes whether 1 _ a continuous J length is re quired or if D JE certified joiner a ts a kits may 2 lt be used 2 948 305 a Te EE 35 ft i Sz Exhaust p Flue e E y Air Intake Alternate Approved Caps 980 Vertical Termination Cap 991 High Wind Cap 923GK 3 Co linear Adaptor with flashing Recommended for installations up to and in cluding 25 ft 7 6m in length height For installations in excess of 25 ft 7 6m or in areas of consistently high winds we recom mend using the Simpson Dura Vent System 923GK adapter and 991 high wind cap The Air Intake pipe must be attached to the inlet air collar of the termination cap Minimum vertical distance in ft m from roof up to lowest opening in top 8 2 4 PORN g 6 1 8 25 1 5 S 4 1 2 Sao ae RRAS Jr ennuunnnnr H EE ee ee 2A2 442 GA2
31. een under water Immediately call a qualified service techni cian to inspect the appliance and to replace any part of the control system and any gas control which has been under water by hand exactly B BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS This appliance needs fresh air for safe operation and Do not try to light any appliance must be installed so there are provisions for adequate Do not touch any electric switch do not use any combustion and ventilation air plea a CAUTION Hot while in operation Do not touch Immediately call your gas supplier from a z neighbors phone Follow the gas supplier s in Severe Burns may result Due to high surface siructons temperatures keep children clothing and If you cannot reach your gas supplier call the furniture gasoline and other liquids having fire department fammable vapors away Keep burner and control C Use ae Hd to sie i Boal gasicompartment clean See installation and control knob Never use tools If the knob will not inni i el et operating instructions accompanying appliance LIGHTING INSTRUCTIONS STOP Read the safety information above on this label instructions below Release knob and it will pop back up Pilot should remain lit If it goes out repeat steps 3 and 4 1 Push in gas control knob slightly and tur
32. ence of local codes follow the current National Fuel Gas Code ANSI Z223 1 and the current National Electrical Code ANSI NFPA 70 in the U S A and the current CAN CGA B149 Gas Installation Code and the current Canadian Electrical Code CSA C22 1 in Canada This FPI Mobile Manufactured Home Listed appliance comes factory equipped with a means to secure the unit We recommend that our products be installed and serviced by professionals who are certified in the U S by NFI National Fireplace Institute or This FPI Mobile Manufactured Home listed appliance comes equipped with a dedicated 8 ground lug to which an 18 gauge copper wire from the steel chassis ground must be attached Technical Training Technical Training in Canada by WETT Wood Energy fun www nficertified org 2 U32 2 FPI Direct Vent Gas Insert TABLE OF CONTENTS FPI GAS INSERT Unit Dimensions siciaececsmoonenesid coaencsiaentinceroncainecsidoncewmmtaeasanencaut 2 Operating Instructions ALDE ee E S 4 Operating Instructions ccccccccssssssssssseeeeeeecsseesensesseeees 17 Lighting Procedure ccccssssseececccesssececeeceeseeeeeeessenseeeeees 17 Installation Shutdown Procedure ccccccceccceceeceeeeeeseeeeeeeeecseeessseeeeees 17 FETE 0 4 17 For Your Safety EN EE EE 5 Automatic Convection Fan Operation EN 17 Specifications EEE ME EN 5 Normal Operating Sounds of Gas Appliances eer ee 17 Gas Pressure Testing EEE EEE ER 5 Copy
33. er tighten od eat wt DE Rear Brick Panel GAS INSERT AERATION SYSTEM The air shutter can be adjusted by moving the adjusting wire up or down The wire is ac cessed through the bottom louver opening Open the air shutter for a blue flame or close for a yellower flame The burner aeration is factory set but may need adjusting due to either the local gas supply or altitude Before installing the side brick panels loosen the screws for the brick tabs enough so that you can slide the brick tabs on to the screws easily but that the tabs are secure For the location of the side brick tab screws see diagram 1 Brick tab screw Minimum Air Shutter Opening Natural Gas Propane 3 16 1 4 Diagram 1 Aeration ETE Wire 5 Remove the brick tabs and slide the side brick panels into position See diagram 1 PULL Open Install the brick tabs See diagram 2 PUSH Close CAUTION Carbon will be produced if air gal Brick Tab shutter is closed too much Screw Note any damage due to carboning re sulting from improperly setting the aer ation controls is NOT covered under warranty Note Aeration Adjustment should only be performed by an authorized FPI Installer at the time of installation or service Diagram 2 U32 2 FPI Direct Vent Gas Insert INSTALLATION LOG SET 3 Place Rear Log A 02 43 on the two pinson 6 PlacetheLeft Top Log D 02 46 onthe pin on the rear log support
34. etainer Front Top amp Btm Side Glass Gasket Center Glass Bay Brick Panel ane Door Trim 1 Round Magnet Pilot On Off 2 1 2 Extension Knob Flame Hi Low 2 1 2 Extension Knob Gold Trim Bay Front Steel Trim Bay Front OWN Bay Front Screen 107 107 N 103 107 106 107 BAY FRONT 173 SCREEN DOOR Complete Flush Door Assy 1 Round Magnet Flush Glass U Clip Tadpole Glass Gasket FLUSH FRONT Flush Trim Top Btm Set Gold 340 Screen Door Optional Door Latch Assembly Handle U clip for frame 24 U32 2 FPI Direct Vent Gas Insert PARTS LIST Part 402 919 Complete Faceplate Set Contour with Black FACEPLATE ASSEMBLY Description Trim Oversize 51 59 60 65 68 70 97 98 99 71 72 73 74 89 90 91 92 93 94 95 96 402 534 910 246 910 330 904 569 400 917 904 586 400 939 402 918 402 532 402 950 910 246 910 330 904 569 Faceplate Side Right Oversize Faceplate Top Oversize Faceplate Side Left Assy Oversize Trims Pkg Black Oversize Zero Clearance Faceplate Trim Right Oversize Faceplate Trim Top Oversize Faceplate Trim Left Assy Oversize 2 way Gold Contact Switch Fan Speed Control 120 V Fan Speed Control Knob 120 V Complete Custom Faceplate Set Faceplate Side Right Custom Faceplate Top Custom Faceplate Side Left
35. ew minutes of operation DO NOT BURN THE APPLIANCE WITH THE GLASS ASSEMBLY RE MOVED Variable Flame Control LIGHTING PROCEDURE IMPORTANT Gas cock knob cannot be turned from PILOT to OFF unless it is partially depressed 1 Open the bottom louver assembly 2 If the control knob is in the OFF position proceed to Step 5 3 Push in gas control knob slightly and turn clockwise to OFF Knob cannot be turned from PILOT to OFF unless knob is pushed in slightly Do not force 4 Waitfive minutes to allow gas that may have accumulated in the main burner compart ment to escape If you do smell gas follow the instructions on the front of this manual If you don t smell gas continue on to the next step 5 Turn the gas control counter clockwise to PILOT 6 Push in control knob all the way and hold in Continually push and release the black but ton on spark igniter until pilot lights Continue to hold the control knob in for approximately one minute then release the gas control knob The pilot flame should continue to burn If the pilot does not remain lit repeat operation allowing a longer period before releasing gas control knob 7 Turn gas control knob counter clockwise to ON 8 Use the rocker switch to operate main burner 9 Rotate the variable flame control to adjust the flame height higher or lower 10 Close the bottom louver assembly SHUTDOWN PROCEDURE 1 Use the rocker swi
36. following information Dealer Name amp Address Installer Phone Date Installed Serial No FPI Hampton and energy are trademarks of FPI Fireplace Products International Ltd F rage FPI Fireplace Products Interne Ltd 2003
37. grounded in ac cordance with local codes current version of CSA C22 1 in Canada or in the absence of local codes with the National Electrical Code ANSI NFPA 70 1987 NOTE This unit is equipped with a heat sensor thermodisc which will prevent the blower from operat ing until the unit reaches the cor rect temperature MINIMUM FIREPLAGE DIMENSIONS The minimum fireplace clearances amp dimen sions for the FPI gas insert are shown in the following diagrams 26 1 2 Note If you are installing the Molded Faceplate the minimum fireplace dimen sions are as follows Width at front 29 737mm Depth 15 381mm CLEARANCES TO COMBUSTIBLES Minimum Clearances to Combustibles From Unit Sides A 10 255 mm Ceiling B 47 5 1205 mm Mantel C see Dia 2 amp 3 From Standard Surround 26 x 40 Sides D 4 100 mm Ceiling E 41 5 1055 mm Mantel see Dia 2 amp 3 Max Mantle Depth G 12 305 mm see Dia 2 Hearth Height H 0 0 mm Hearth Depth 16 405 mm Hearth Width J 40 1015 mm Min Alcove Width K 48 1220 mm Max Alcove Depth L 36 915 mm Diagram 1 Combustible Mantel Clearances with Bay amp Flush Louvers in Masonry and Factory Built Fireplace Installation Mantle Faceplate Combustible Flooring Hearth Existing Hearth A lt Flush with 16 Min Floor Diagram 2 U32 2 FPI Direct Vent Gas Insert INSTALLATION
38. lass trim into the 4 slots between the faceplate and the glass Push the glass trim down firmly with both hands to lock into place Side Hook Slots 13 To put on the Hampton logo peel the sticker from the back of the logo and place it centered on the bottom left hand corner of the faceplate Hampton Logo Left Hand Side Faceplate HAMPTON CAST FACEPLATE GRILL INSTALLATION 1 Install logs and flush glass before going on to the next step See manual for details 2 Before the grills are inserted onto the firebox the U32 grill stop bracket needs to be inserted in the bottom left corner just under the firebox U32 Grill Stop Bracket 3 The top louver shown in diagram 1 is held in place by friction fit if the louver needs to be adjusted bend the convex bracket out as shown in diagram 2 4 The bottom louver has 2 hinges that are attached 2 screws per hinge to the lip on bottom of the unit Note The top louver should be placed with the curved cut out facing up A A Q0000000000000000000000000000000000000000000 Diagram 1 Dimples Insert Body This convex snaps behind stop for cast grill NOT behind two dimples on body of insert Stop for Cast Grill Convex Snap goes behind Diagram 2 Top louver bend tabs for tightness adjustment
39. n clockwise to OFF Knob cannot be turned from PILOT to OFF unless knob is pushed in slightly Do not force 2 Wait five 5 minutes to clear out any gas If you then smell gas STOP follow B in the safety information above on this label If you don t smell gas go to the next step 3 Turn knob on gas control counterclockwise to PILOT 4 Push in control knob all the way and hold in Immediately push black button on spark igniter until pilot lights Continue to hold the control knob in for about 1 2 minute after the pilot is lit If knob does not pop up when released stop and immediately call your service technician or gas supplier If the pilot will not stay lit after several tries turn the gas control knob to OFF and call your service technician or gas supplier 5 Turn gas control knob counterclockwise to ON 6 Use rocker switch to operate main burner PILOT BURNER VEILLEUSE O THERMOPILE ELEMENT THERMO ELECTRIQUE 1 Push in the gas control knob slightly and turn clockwise to OFF Do not force 2 Turn off all electric power to the appliance if service is to be performed You may shut off the pilot during prolonged non use periods to conserve fuel WARNING CHILDREN AND ADULTSSHOULDBEALERTEDTO THE HAZARDS OF HIGH SURFACE TEMPERATURE AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHINGIGNITION YOUNG CHIL DREN SHOULD BE CAREFULLY SU
40. nput D Maximum input Minimum Clearances to Combustibles from Insert Side wall A 10 255mm s Ceiling B 47 1 2 1205mm Mantel C 22 560mm Mantel width G 12 305mm Alcove Width K 48 1220mm Max Alcove Depth L 36 915mm Non Combustible Hearth Extension Hearth height H 0 Omm Hearth depth 16 405mm Hearth width J 40 1015mm Mantel Clearances with Bay amp Flush Louvers in Masonry Fireplace Installation NOTE FPI units are constantly being im proved Check the label on the unit and if there is a difference the label on the unit is the correct one Listed GRAVITY DIRECT VENT WALL FURNACE Tested to CAN CGA 2 17 M91 ANSI Z21 88 1998 CSA 2 33 M98 Certified for Certifi e pour CANADA AND U S A Report No 476 1497 00 Jul 2000 NATURAL GAS FIREPLACE INSERT MODEL U32 NG2 Factory Equipped For Altitude 0 4500ft 0 1370m i WC 1 25 kpa 0 27 kpa 0 95 kpa DMS Btu h Btu h 4 48 kW 8 79 kW PROPANE GAS FIREPLACE INSERT MODEL U32 LP2 Factory Equipped For Altitude 0 4500ft 0 1370m z 5 Min supply pressure 12 WC 2 99 kpa o Low Setting Man pressure 2 9 WC 0 72 kpa Max Manifold pressure 11 WC 2 74 kpa 3 Orifice size 52 DMS D Minimum input 15 000 Btu h 4 48 kW R Maximum input 30 000 Btu h 8 79 kW Mantel width Mantel height Mantel width Mantel height Floor Side wall 12 17 3 1 2 13 20 6 AOVOZE 305mm 432mm
41. of Lighting Instruction Plate laane nananana nnan 18 Installation into a Solid Fuel Burning Fireplace or Factory Built Fireplace cseiesscccesecectesce nusdeosseccvonsicctecscnassaed 5 Maintenance General Safety Information ccccccccccceeeeeseseeseeseeeeeeeeeees 5 Installation Checklist rrrnnnnrnnnnnnorrrnrnnnnrrvrnrnnnnnnsrennnnnnnnnene 5 Maintenance veccecdecceertecesecteenncheeticwoterrantacndececiamieeesotckeottecde 18 Manufactured Mobile Home Additional Requirements 6 General Vent Maintenance rrnnnrnnnnnnnnnnrnnnnrrnnnnnnnennnnnnnnnne 19 Materials Required gen ece ace estan secctessseasaetevsenencoeeueecsececceuce ve 6 OG FE ANE 19 Minimum Fireplace Clearances cccceeeeeeeeeeeeeneeeeeees Se ME 19 Clearances to Combustibles cccccccceseseseesseeeeeeeeeeees 6 Gold Plated THM eee 19 Gas Connection s sccasscassaxmesiwssnsdanescysaieanatenssiesnsoonesiesanaseneaebye 7 POT E A 19 Eee EEE 7 Flush Glass Replacement rnrrrnrnnnnnnnnnrvnnnnnnnnnnnnen 19 Flue Liner Installation ccccccccsssssseeeeeseessseeeeeeeeees 7 Bay Glass Removal rnnnnrnnnrnnnnnnrvrnnnnnnnnnrvnnnnnnnnnnnnen 19 Gas Pressure Test m mmmmmmmmmmeenerrrrrorvovorrrrsrnnnsnnnnnnnee 8 Fan Maintenance cccccccecccceeeeceeeeeeseseeeeeeeeeesesaaeeeaeeeees 20 Gas Insert Aeration System rrrrrrrrrnnnnnnnnnrnrvnnvrrrrnnnnnnnnnnnnnne 8 Valve Removal amp Replacement
42. of a fireplace at the flick of a switch The models U32 NG2 and U32 LP2 of this series have been approved by Warnock Hersey for both safety and efficiency s it also bears our own mark it promises to provide you with economy comfort and security for many trouble free years to follow Please take a moment now to acquaint yourself with these instructions and the many features of your FPI Fireplace 40 1 4 gt lt 1 3 8 Optional E Bay Door amp Louvers 10 3 4 3 3 4 me 1 T pi o N ae O l Ni N ben Vv yv 28 13 3 4 Note Oversize faceplate is 44 x 28 INFORMATION FOR MOBILE MANUFACTURED HOMES AFTER FIRST SALE This FPI product has been tested and listed by Warnock Hersey as a Direct Vent Wall Furnace to the following standards CAN CGA 2 17 M91 and ANSI Z21 88 1998 CSA 2 33 M98 This Direct Vent System Appliance must be installed in accordance with the manufacturer s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 or the current Standard of Fire Safety Criteria for Manufactured Home Installations Sites and Communities ANSI NFPA 501A and with CAN CSA Z240 MH Mobile Home Standard in Canada See page 6 for additional requirements This appliance installation must comply with the manufacturer s installation instructions and local codes if any In the abs
43. omatically turn the knob on the side of the faceplate to adjust to the desired speed The fan will turn on as the stove comes up to operating temperature After the unit has been turned off and the unit cooled to below a useful heat output range the fan will shut off automatically NORMAL OPERATING SOUNDS OF GAS APPLIANCES It is possible that you will hear some sounds from your gas appliance This is perfectly normal due to the fact that there are various gauges and types of steel used within your appliance Listed below are some examples All are normal operating sounds and should not be considered as defects in your appliance Blower FPI gas appliances use high tech blowers to push heated air farther into the room It is not unusual for the fan to make a whirring sound when ON This sound will increase or de crease in volume depending on the speed setting of your fan speed control Burner Tray The burner tray is positioned directly under the burner tube s and logs and is made of a different gauge material from the rest of the firebox and body Therefore the varying thick nesses of steel will expand and contract at slightly different rates which can cause tick ing and cracking sounds You should also be aware that as there are temperature chang es within the unit these sounds will likely re occur Again this is normal for steel fireboxes U32 2 FPI Direct Vent Gas Insert 17 OPERATING INSTRUCTIONS
44. prinkle the vermiculite around the firebox base Take some of the embers approx 1 3 of the bag and sprinkle over the ver miculite Logs A 02 43 C 02 56 and B 02 45 in position Notch Bracket Vermiculite and embers Vermiculite and embers Vermiculite and embers U32 2 FPI Direct Vent Gas Insert 9 INSTALLATION 1 Side View 2 Front edge of rear burner The bottom right edge of Log F 02 48 must sit snugly against the bracket and the front edge of the rear burner Bracket 9 Place Front Left Log G 02 44 onto the 2 front pins as shown 10 Place the embers and Rockwool on the exposed front burner tray oS 7 kiler ros EAE NANSEN Rockwool Embers Rockwool 11 Test fire to ensure proper light off make sure flame flows smoothly from one end of burner to the other If there is any flame hesitation check that area for any block age of the burner port 12 Install flush glass and optional bay glass as per instructions in this manual C 02 56 B 02 45 ge r Tl x Au 7 s T k EL EEA it ert T on as F z Ea ER ae ia RS en ee j 1 T 3 ae al i hr A TEF r gj r a apa os i z Em ie 1 Fer P sem p LEi eeg oe See Ete ih du FACEPLATE amp TRIM INSTALLATION Lay the faceplate panels flat face down on something soft so they don t scratch Take the top faceplate and align the holes in it wi
45. rt must be installed in accord ance with these instructions Carefully read all the instructions in this manual first Consult the building authority having jurisdiction to deter mine the need for a permit prior to starting the installation NOTE Failure to follow the instructions could cause a malfunction of the heater which could result in death serious bodily injury and or property damage Failure to follow these in structions may also void your fire insurance and or warranty FOR YOUR SAFETY This appliance requires air for proper combus tion Always provide adequate combustion and ventilation air Follow instructions and information in CAN CGA B149 in Canada or the National Fuel Gas Code ANSI 2223 1 inthe USA regarding requirements for combustion and ventilation air SPECIFICATIONS At pressures over 1 2 psig the pipe to the unit must be disconnected Gas Input Capacity Natural Gas 30 000 Btu h Propane 30 000 Btu h Min Input Natural Gas 15 300 Btu h Propane 15 000 Btu h Fuels Approved for use with both natural gas and propane Approved as is for use at 0 to 4 500 0 1370m Electrical 120V A C system Circulation Fan Variable speed 110 CFM Log Set Ceramic fibre 7 per set Vent System 3 co linear aluminum flex The efficiency rating of the appliance is a product thermal efficiency rating determined under continuous operating conditions and was determined independent of any installed s
46. s each to the back of the top and bottom trim pieces and attach trim to the top and bottom of Bay door Magnets Trim BAY LOUVERS 1 Install top louver by sliding the two bracket clips into the brackets located on top of the bay door See below The fitted louver leaves a small gap between faceplate bot tom and louver top Top Louver Louver 7 Bracket Bottom Louver Bracket 2 Install bottom louver by sliding the two bracket clips into the brackets located un derneath the bay door Secure with 1 screw into each Bottom Louver Mounting Bracket as per diagram below Use the bottom hole in the bracket 3 Slide the Robert Shaw valve extension knobs onto the valve knobs Match the correct ext knob with the valve knob 12 U32 2 FPI Direct Vent Gas Insert HAMPTON CAST FACEPLATE INSTALLATION NOTE Do not install Cast Faceplate when unit is installed into a Zero Clearance Unit 1 Lay the faceplate panels flat face down on something soft so they don t scratch 2 Attach the side filler brackets to the left and right sides using 3 screws and washer per side NOTE There are filler brackets specifically for each side The way to differentiate this is that on the side of the brackets there are 2 mounting holes The side where there is a 7 16 gap from the top of the bracket to the mounting hole must face the top 3 Attach the right and left cast sides to the top using 2 screws per side
47. service person Caution Wear gloves when removing damaged or broken glass Flush Glass Replacement Remove the flush door front as per instruc tions on page 11 Remove the 4 glass clips from each corner Slide in the new replacement glass Push the 4 glass clips back onto the frame I y Clip Flush Door _ Frame U32 2 FPI Direct Vent Gas Insert 19 MAINTENANCE Bay Glass Removal 1 Remove the door from the unit and place on a soft surface to prevent scratching 2 Remove the nuts holding the glass retainers in place 3 Remove the glass retainers sides top and bottom 4 Replace the glass The glass must have gasketing around it 5 Reverse the previous steps replace the retainers and fasten with the nuts but do not over tighten as this can break the glass 6 Replace door on the stove and check the seal Shot Glas A 4 Retainer Long Glass Retainer 7 FAN MAINTENANCE If your fan requires maintenance or replace ment access to the fan is through the plate on the rear wall of the firebox NOTE the unit MUST NOT be operated without the fan access panel securely in place Caution Label all wires prior to disconnecting when servicing con trols Wiring errors can cause im proper and dangerous operation Verify proper operation after servic ing To remove fan 1 Turn the unit off and allow it to cool to room temperature
48. tch to turn off the main burner 2 Open the bottom louver assembly 3 Pushinthe gas control knob slightly and turn clockwise to OFF Do not force 4 Disconnect all electric power and gas to the appliance if service is to be performed FIRST FIRE The first fire in your stove is part of the paint curing process To ensure that the paint is properly cured it is recommended that you burn your fireplace for at least four 4 hours the first time you use it with the fan on When first operated the unit will release an odour caused by the curing of the paint the burning off of any oils remaining from manufacturing Smoke de tectors in the house may go off at this time Open a few windows to ventilate the room for a couple of hours The glass panel may require cleaning after the unit has cooled down DO NOT ATTEMPT TO CLEAN THE GLASS WHILE IT IS HOT Note When the glass is cold and the appliance is lit it may cause con densation and fog the glass This condensation is normal and will disappear in a few minutes as the glass heats up DO NOT BURN THE APPLIANCE WITHOUT THE GLASS FRONT IN PLACE During the first few fires a white film may develop on the glass front as part of the curing process The glass should be cleaned or the film will bake on and become very difficult to remove Use a non abrasive cleaner and NEVER clean the glass while it is hot AUTOMATIC CONVECTION FAN OPERATION The fan operates aut
49. tenance Products made by other manufacturers and used in conjunction with the operation of this appliance without authorization from FPI may nullify your warranty on this product FPI Fireplace Products International Ltd shall in no event be liable for any special indirect consequential damages of any nature whatsoever which are in excess of the original purchase price of the product Any alteration to the unit which causes sooting or carboning that results in damage to the exterior facia is not the responsibility of FPI Fireplace Products International Ltd Note Warranty is not transferable Vent Components The venting components are under warranty from Simpson Dura Vent Inc General It is essential that all submitted claims provide all of the necessary information including purchase date serial type of unit and part or parts requested U32 2 FPI Direct Vent Gas Insert 27 FPI fireplaces are designed with reliability and simplicity in mind In addition our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our door FPI Fireplace Products International Ltd is pleased to extend this Limited Lifetime Warranty to the original purchaser of a FPI Product See the inside back cover for details Register your Regency online at http www regency fire com Register your Hampton online at http www hampton fire com FE F Gi Installer Please complete the
50. th the holes in the side panels Using the screws provided attach from the top of the panel the holes in the top panel are slightly larger than the holes in the side panel to facilitate easier installation Dia gram 1 Hearth Trim Optional Use this hole to attach to the faceplate Rear View Faceplate Assembly Diagram 1 Hint Don t tighten the screws down com pletely at this point continue on with steps 3 and 4 and do a trial fit to the unit Make any necessary adjustments and when it fits properly then tighten down the screws Hearth Trim Option Hearth Trim is an option that can be used to finish off the installation when the bottom of the fireplace is higher than the hearth or to raise the fireplace Attach the Hearth Trim to the bottom of the faceplate side panels with the screws provided See Diagram 1 Using the connectors provided join the left side trim with the ON OFF switch to the top trim Diagram 2 Connect the right side trim to the top trim Place the trim on the assembled faceplate panels aligning the wire connections from the switches with the notch on the left side panel 5 6 8 9 Rear View Trim Assembly Diagram 2 Connect the fan switch wires by taking the black and red wires with the male ends in the grey harness and connect them with the wire connectors from the fan speed control Connect the ON OFF switch wires by tak ing the black and red wires with the
51. vicing must be replaced prior to operating the appliance 9 Toprevent injury do not allow anyone who is unfamiliar with the operation to use the fireplace 10 Due to high temperatures the appliance should be located out of high traffic areas and away from furniture and draperies Children and adults should be alerted to the hazards of high surface temperatures especially the fireplace glass and goldtrims and should stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same room as the appliance Clothing or other flammable material should notbe placed on or near the appliance Emissions from burning wood or gas could contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm INSTALLATION CHECKLIST Before installing vent system ensure that the damper plate is open and secure to prevent the damper plate from falling down and crushing the liner The FPI Gas Insert is installed as listed below U32 2 FPI Direct Vent Gas Insert INSTALLATION 1 Check all clearances to combustibles page 6 2 Make the gas connection See page 7 3 Install the 3 flue liner to the sliding connec tor plate See page 7 4 Slide the unit half way into the fireplace 5 Pull the vent connector plate through the tapered brackets and fasten to the front plate See page 7 6 Slide the unit fully into the firepl
52. ys tem GAS PRESSURE TESTING The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 45 kPa INSTALLATION INTO A SOLID FUEL BURNING FIREPLACE OR FACTORY BUILT FIREPLACE The U32 2 Gas Inserts have been tested and approved to be vented into any masonry fire place or approved solid fuel burning factory built fireplace that will allow the insert to phys ically fit into the firebox Refer to page 6 for minimum fireplace clearances If the factory built fireplace height is too low for your Insert you may remove the smoke baffle plate damper refractory firebricks glass doors screen rails screen mesh and log grates from the factory built fireplace as long as these items are saved and are reinstalled in the event that the Insert is removed Smoke shelves shields and baffles may be removed if attached by mechanical fasteners If any part is removed it must not weaken the structural integrity of the factory built fireplace NOTE Any alterations made to the listed solid fuel burning factory built fireplace may void the listing of the fireplace Check with your local inspector before com mencing with this installation BEFORE YOU START Safe installation and operation of this appliance requires common sense however we are required by the Canadi
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