Haier KC18AGH User's Manual
Contents
1. Mm RLE CSI p Dry GE 110 Fan g E Heat A LY Ta 7 9 Wall Pipe 10 Bind Tape 13 12 12 Drainage Pipe 13 4 OPERATION OF WIRELESS REMOTE CONTROL UNIT 4 1 Remote Control Unit Display Displayed when setting temperature Displayed the clock 00 0700 HOUR Displayed when setting Cott ONOFF timer Symbols 1 Operation mode 4 Timer AUTO hosts N PARDOUN TIMEN ase OT on 24hour OFF Timer TT NE u l H HE OFF DRY EE de 5 Sleep m m rssroenernnnnnnennn FAN on A 6 Confirmation of AN Y transmission OPER HEAT cescscesscsssesesceeeseee iy ClO OR micati Heat Pump model Only 2 Fan speed 8 Sweep indication SJ Automatic operation AUTO LOW vooon a 11 Turbo oooi 3 Set temperature 3 le Er 12 TEMP osoin When set to 23 C 4 m E ao 09 Look a 4 OPERATION OF WIRELESS REMOTE CONTROL UNIT 4 2 Remote Control Unit Functions Signal USING AN FAN ES oft T ge Display Tg FU HOUR ID ULE ONOFF ON OFF operation button MODE operation button TEMP setting button a ar TEMP button FAN SPEED Selector button SWING button CLOCK button clock tmeron TIMER ON button BLOW button t siow TEMP rer or2. Connect the refrigerant tubing to the outdoor unit After performing a leak test on the connecting part insulate it with the tubing insulation Fig 21 Also refer to Pg 29 connecting tubing between indoor and outdoor unit Nell For stable operation of the air conditioner do not install wall mounted type indoor units less than 2 5m from the floor level Fig 23 CAUTION Do not supply power to AN Risk of Electric Shock unit or operate it until all tubing and wiring to the outside unit are completed 27 Tailing 2 Tailing 1 Fig 20 External connection electric wire Gas side piping Liquid side piping Gas side piping 7 Liquid side piping insulation Finally wrap insulation it with tape Water drainage pipe f Left Right N ight Left rear Right rear Fig 21 Fixing hook Mounting board Mounting board Fig 22 Wall Indoor unit gt Minimum height from floor level 2 5m S FS Floor level Fig 23 10 INSTALL OUTDOOR UNIT 10 1 Wiring Instructions for the Outdoor Unit Regulations on wire size differ from locality For field wiring requirements please refer to your local electrical codes Make sure that the installation fully complies with all local and national regulations ends Cooling Only Model 1 Disassemble the handle on the outdoor ji PI ig unit right side plate Screw x 1pc
3. button wireless remote controller TIMER ON button The air conditioner starts at the set time TIMER OFF button The air conditioner stops at the set time 4 OPERATION OF WIRELESS REMOTE CONTROL UNIT 4 2 Remote Control Unit Functions Continued FAN SPEED selector AUTO The air conditioner automatically decides the fan speeds button Low fan speed aa Medium fan speed aM High fan speed ae Ha TEMP button Press to see set temperature or indoor temperature which show on the indicator lamp according to customer requirement Q Display the presetting temperature 4 Display the indoor ambient temperature 5 seconds Non a It will display the ambient temperature for 5 seconds After 5s later then will back to display the presetting temperature Q Current displaying status will not be changed No Icon Default to display the pesetting temperature BLOW button Press to begin or stop indoor fan from blowing indoor components to dry This function applicable to COOL amp DRY mode only In AUTO FAN as well as HEAT mode BLOW function can not be set up and there is no BLOW displaying LIGHT button Press this button will turn ON OFF the display of indicator light TURBO button Press to quickly cool or heat the room with intense cool or hot air SLEEP button For details see SLEEP MODE P g 12 When you press this button in th
4. ING 2 3 at ATT 2 Take off wire clamp connect and fix fii A g a O Hi power connect cord to terminal of line gum Bue iy bank Connect the inter unit wiring and UN Pak om engen power line according to the drawing on the handle Power aoa Wire clamp Connection 3 Fix the power connection cable with wire Wire clamp Fig 24 25 p Fig C L J Aoi Use the wire clamp to fix the signal control wire then Fig 24 connect to the corresponding connector 4 Be sure to size each wire allowing approx 10 cm longer than the required length for wiring Store excess wiring inside the Handle Heat Pump Model cabinet a P i s 5 When connections are completed check NO 21314 5 cH that all connections are correct as shown enl fell enl el lg ZS S in the wiring system diagram on the O B g handle Hed Brot Vof Prange N l 6 Be sure to ground the unit according to 2 1 2 your local codes Wire clamp 7 Install back the handle Screw x 1pc Power Signal Connection Wire Wire J Fig 25 28 Installation Service 10 INSTALL OUTDOOR UNIT 10 2 Refrigerant Tubing 10 2 1 Use of The Flaring Method Many of the con
5. all wiring for the test run has been completed Noted that both narrow and wide tube service valves on the outdoor unit are kept closed at this stage 2 Using a adjustable wrench or box wrench remove the valve caps from the service on both narrow and wide tubes 3 Connect a vacuum pump and a manifold valve with pressure gauges to the service port on the wide tube service valve Fig 35 0 pun Be sure to use a manifold valve for air purging If it is not available use a stop valve for this pupose The Hi knob of the manifold valve must always be kept closed 4 With the Lo knob of the manifold valve open run the vacuum pump The operation time for the vacuum pump varies with tubing length and the capacity of the pump The following table shows the amount of time for evacuation Table 3 Required time for evacuation when capacity of 100 liter n vacuum pump is used If tubing length is more than 7m If tubing length is less than 7m 10 min or more 15 min or more 31 Indoor unit 2 Outdoor unit Manifold valve P AE ressure ad Vacuum pump Fig 35 The require time in the table 3 is calculated based on the assumption that the ideal or target vacuum condition is around 10 mmHg abs 10 Installation Service INSTA
6. allowed to touch Et Eee ad a an refrigerant tubing the compressor or N Blue N any moving part Black 2 Brown 3 4 Violet Ce 4 Orange WARNING Terminal Terminal A To avoid the risk of electric shock each rL a L oe Power Supply air conditioner unit must be grounded Single Phase N N 220 240VAC 50HZ Np ae O w Grounding Line Fig 19 Heat Pump Model 26 Installation Service 9 INSTALL INDOOR UNIT 9 5 How to Install the Indoor Unit For tubing choose either the left side or right side direction 1 When routing the piping and wiring from the left or right side of indoor unit cut off the tailing from the chassis in necessary As shown in Fig 20 e Cut off the tailings 1 when routing the wiring only e Cut of the tailings 1 and tailings 2 when routing both the wiring and piping Take out the piping from body case wrap the piping electric wire water pipe with tape and push them through the piping hole As show in Fig 21 Hang the mounting slots of the indoor unit on the upper tabs of the rear panel and check if it is securely seated on the rear panel As show in Fig 22 Carefully bend the tubing if necesasry to run along the wall in the direction of outdoor unit and then tape as far as the fittings Refer 9 3 on Pg 24 The drain hose should come staright down the wall to a point where water runoff won t stain the wall
7. high side e Condensing water over flowed e The indoor unit drainage pipe connection loosed If water leakage in outdoor unit e When the unit is running in COOL mode the connection of pipe and pipe joint will be condensed due to the water cooled down e When it is in HEAT or Defrotsting the ice thawed and flowed out e When it is in HEAT the water adhered on heat exchanger dripped off Noise from indoor unit emitted e Fan or compressor relay switching On OFF sound e When it is defrosting or stop running will sound That is due to the refrigerant flowing direction is opposite 19 6 TROUBLESHOOTING Indoor unit can t deliver air e In HEAT XZ mode when indoor heat exchanger s temperature is very low to stop below the cool wind within 3 mins e In HEAT XX mode when outdoor temp is very low or high humidity there are much frost on the outdoor heat exchanger unit will automatically defrost Indoor unit stop blowing fan 3 12 minutes During the de frosting there is water flowing out vapor be produced e In dehumidifying se mode indoor fan sometimes will stop in order to avoid condensing water be vaporized again temperature raising Moisture on air outlet vent e If unit is running under the high humidity for a long time the moisture will be condensed on the air outlet grill and drip off 20 7 NOTICES FOR INSTALLATION a 1 The unit installation work must be done b
8. insulation to prevent short circuit or electricity shock Power Supply Wire 1 8m Power connetion wire to outdoor unit 5m Fig 15a Cooling Only Model 9 4 1 Wiring Instructions General precautions on wirings eer 1 Before wiring confirm the rated voltage of the unit outdoor unit Corti as shown in nameplate then carry out the wiring closely follow the wiring diagram Power co netioni wire 2 Provide a power outlet to be used exclusively for to outdoor unit 5m each unit with a power supply disconnect and Fig 15b Heat Pump Model circuit breaker for overcurrent protection provided in the exclusive line 3 To prevent possible hazard due to insulation failure the unit must be grounded 4 Each wiring connection must be done tightly and in accordance with the wiring system diagram Wrong wiring may cause the unit to misoperate or become damaged 5 Do not allowed wiring to touch the refrigerant tubing compressor or any moving parts of the fan 6 Unauthorised changes in the internal wiring can be very dangerous The manufacturer will accept no responsibility for any damage or misoperation that occurs as a result of such unauthorised changes Yellow Green 25 9 INSTALL INDOOR UNIT 9 4 2 Wire Length and Diameter Regulations on wiring diameter differ from locality For field wiring requirements please refer to local electrical codes Carefully observe these regulations when carrrying out
9. mark will disappear Operation and Maintenance 4 OPERATION OF WIRELESS REMOTE CONTROL UNIT 4 6 Using of the SPECIAL Features amp Remarks Continued SI SWING Operation How it works GG F 37 GG C 37 Operation How it works Power Failure During Operation How it works H1 DEFROSTING Operation How it works Heat Pump Model About swing up and down 1 Press swing up and down button continuously more than 2s the main unit will swing back and forth from up to down and then loosen the button the unit will stop swinging and present position of guide louver will be kept immediately 2 Under swing up and down mode when the status is switched from off to 31 if press this button again 2s later SI status will switch to off status directly if press this button again within 2s the change of swing status will depend on the circulation sequence stated below N N 1 1 1 gt 1 1 A OFF lt 3J gt l About switch between Fahrenheit and Centigrade Under status of unit off press MODE and buttons simultaneously and release both button immediately will switch in C and F In the event of power failure the unit will stop When the power is resumed the unit will restart automatically after three minutes When the unit is under defrost status it will show H1 on the display indicator board Even if turn off the unit by remote controller the unit will not
10. stop defrosting until it is finished If change any setting mode by remote controller the new functions which is set last time won t be carried out until defrosting process is finished 14 4 OPERATION OF WIRELESS REMOTE CONTROL UNIT 4 7 How to Install Batteries 1 Slightly to press the place with along the arrowhead direction to push the back cover of wireless remote control Fig 1 2 Take out the old batteries Fig 1 3 Insert two new AAA1 5V dry batteries and pay attention to the polarity Fig 2 4 Attach the back cover Fig 2 procedure 4 e The batteries last about six months depending on how much you use the remote control unit Replace the batteries when the remote control unit s display fails to light or when the remote control cannot be used to change the air conditioner s settings e When changing the batteries do not use the old or different batteries Use two fresh leak proof type AAA alkaline batteries otherwise it can cause the malfunction of the wireless remote control Sketch map for changing batteries e If the wireless remote control will not be used for Fig 2 more than one month please take them out and don t let the leakage liquid damage the wireless remote control It should be placed at where is 1m away from the Indoor unit TV set or stereo sound sets If the wireless remote Air conditioner control can not operate normally please take them out after 30s later and r
11. the top of tubing where it enters the wall As you wrap the tubing overlap half of each previous tape turn Fig 33 e Clamp tubing bundle to wall using 1 clamp approx every 120cm Do not wind the armoring tape too tightly since this will decrease the heat insulation effect Also be sure the condensation drain hose splits away from the bundle and drips clear of the unit and the tubing 10 2 7 Finish the Installation After finishing insulating and taping over the tubing use sealing putty to seal off the hole in the wall to prevent rain and draft from entering Fig 34 shows refrigerant tubing taped separately from the drain hose Torque wrench Ny Indoor unit DEE Insulation Fig 31 Insulation A Thickness Min min 8 mm 8 mm Apply putty here Tubing Fig 34 30 Installation Service 10 INSTALL OUTDOOR UNIT 10 3 Air Purging Air and moisture remaining in the refrigerant system have undersirable effects as indicated below Therefore they must be purged completely e Pressure in the system rises e Operating current rises e Cooling or heating efficiency drops e Moisture in the air may freeze and block capillary tubing e Water may lead to corrosion of parts in the refrigerant system AIR PURGING WITH A VACUUM PUMP FOR TEST RUN 1 Check that each tube both narrow and wide tubes between the indoor and outdoor units have been properly connected and
12. 0 Be sure to confirm that the wide tube service valve is fully open 3 Press the ON OFF button and start cooling operation 4 When the low pressure gauge reading falls from 1 to 0 5 kg cm fully close the wide Manifold valve tube valve stem Fig 41 Then quickly stop the unit Pressure gauge 5 Disconnect all gauges and hoses and replace the valve caps as they were before Narrow tube Narrow tube Hex wrench Hex wrench Wide tube Wide tube Valve Cap Valve Cap Vacuum hose to manifold valve Vacuum hose to manifold valve Fig 41 Fig 40 7 Installation Service 12 CHECK AFTER INSTALLATION AND TEST RUN 12 1 Check After Installation Check the items listed in below table after installation of air conditioner Items to be checked Possible malfunction e Has it been fixed firmly e The unit may drop shake or emit noise Have you done the refrigerant leakage It may cause insufficient of cooling test heating capacity e Is heat insulation sufficient e It may cause condensation and dripping e Is water drainage well It may cause condensation and dripping Is the voltage in accordance with the rated It may cause electric malfunction or voltage marked on the nameplate damage the part Is the electric wiring and piping connection l l e It may cause electrical leakage installed correctly and securely e Has the unit been connected to a
13. INSTRUCTION MANUAL FIRST MADE FOR SAP KC18AM KC18AGH MATERIAL OR MODEL PAPER JO DIMENSION OR MAKER WOODFREE 80gm COLOR BLACK Print A4 SIZE Z O 4 m APPROVALS N Yamazaki 2009 Nov 26 CHECK Tai C S 2009 Nov 25 DESIGN Tai CS 2009 Sep 08 NE P g 33 additional Flare Nut REVISIONS 858 6 4181 002 00 EXPLANATORY BOOKLET a S O I 7 gt gt 2 5 4 q 3 z fe m mi SAMS ONLY INSTRUCTION MANUAL Split System Air Conditioner INDOOOR UNIT COOL DRY MODEL SAP K18AM AMS HEAT PUMP MODEL SAP K18AGH RY RS W Save These Instructions Pub 01 85264181002000 SANYO 2010 OUTDOOR UNIT SAP C18AM AMS SAP C18AGH SANYO Electric Co Ltd Instruction Manual Contents Page Operation and Maintenance 1 Notices for operation sivscoinncseseccessncscsesnsnsnnnicanscancuansveaxnecies 2 2 NOCES POr USET eraa re e E 4 3 Names and functions of each part rrrrrnnrnnrrrnnnnnnevnnnnnnn 6 4 Operation of wireless remote control unit eee 7 5 Clean and care Bee ene ene eae ee ene en 16 6 Troubleshooting EE 18 Installation Service 7 Notices f r iMsStalati n sssini 21 8 Installation dimension diagram eessen 23 9 install indoor UNN Luske spaarenetjase sunne hans 24 10 Install outdoor UNIT s ren or 28 11 PUMP AOW acaccrstecedexcaients anes oaseecge asean aans 34 12 Check after installation and Test operation 006 35 Product Inform
14. LL OUTDOOR UNIT 10 3 Air Purging Continued 5 10 11 12 13 14 With the vacuum pump still running close the Low knob of the manifold valve Then stop the vacuum pump With the accessory hex wrench turn the valve stem on the narrow tube service valve counter clockwise by 90 degrees 1 4 turn for 10 seconds and then turn the stem clockwise to close it again Fig 36 0 cum Be sure completely insert the hex wrench before attempting to turn the valve Leak test all joints at tubing both indoor and outdoor with liquid soap Bubbles indicate a leak Be sure to wipe off the soap with a clean cloth With the hex wrench turn the wide tube service valve stem counter clockwise to fully open the valve Turn the narrow tube service valve stem counter clockwise to fully open the valve Loosen the vacuum hose connected to the wide tube service port slightly to release the pressure Then remove the hose 0 cum This may cause the refrigerant gas to leak In order to avoid this take off the hose quickly Fasten the valve cap on the wide tube service port securely with an adjustable wrench or box wrench Next mount the valve cap on the service valve and tightened it to 200 kg cm with a torque wrench This process is very important to prevent gas leaking from the system Test run the air conditioner See page 34 While the air conditioner is running apply liquid soap to che
15. New Press the setting buttons as described below and change the settings as desired STEP 1 To start the air conditioner press the ON OFF operation button STEP 2 Press the MODE selector button and select the desired mode For DRY operation gt 6 For COOLING operation gt 3 For FAN only operation gt For AUTO operation gt For HEATING operation gt xx Only for Heat Pump Model STEP 3 Press the TEMP setting buttons to change the temperature setting to the desired temperature Adjustable temperature range 30 C 86 F max 16 C 61 F min Under AUTO operation the temperature can not be adjust Under HEAT operation the initial value is 28 C 82 F Under other operation the initial value is 25 C 77 F STEP 4 Set the FAN SPEED selector button to the setting you want AUTO Auto fan speed Low fan speed aa Middle fan speed aM High fan speed Nilens Under Dry mode the fan speed is automatically set to LOW STEP 5 Press the 3I button and set the air blow direction as desired or automatically To STOP the air conditioner press the ON OFF operation button again 10 Operation and Maintenance 4 OPERATION OF WIRELESS REMOTE CONTROL UNIT 4 4 Using the 24 Hour ON or OFF Timer 4 4 1 TIMER ON mode After the length of time set for TIMER ON elapses the unit Example begins operating The display depicted at
16. TIMER OFF button TURBO button uro SLEEP LIGHT LIGHT button SLEEP button _ FAN Transmitter When you press the buttons on the remote control unit the OPER mark appears in the display to transmit the setting changes to the receiver in the air conditioner Display Information on the operating conditions is displayed while the remote control unit is switched on If the unit is turned off only CLOCK and TEMP was displayed ON OFF operation This button is for turning the air conditioner ON and OFF MODE selector button To select AUTO COOL DRY FAN or HEAT mode AUTO AO When choosed this setting the air conditioner calculates thedifference between the thermostat setting and the room temperature and automatically switches to the COOL or HEAT mode as appropriate COOL The air conditioner makes the room cooler DRY s The air conditioner reduces the humidity in the room FAN The air conditioner run the indoor fan only HEAT xx The air conditioner makes the room warmer setting 5 Press the button to increase set temperature continue buttons press 2 seconds for fast increasing set temperature C Press the button to reduce set temperature continue press 2 seconds for fast reducing set temperature LOCK UNLOCK m Press the CJ button at the same time to lock or unlock
17. a dry soft cloth or a cloth slightly moistened with water or cleanser 5 1 Clean the Front Panel Make sure to take It off before cleaning Take off the front panel Push in both ends of grooves to the shown position beside at the same time by the arrow direction Fig 4a 4b 2 Washing Clean with a soft brush water and neutral detergent and then to dry it with a clean soft cloth Fig 5 Noid Do not use hot water which temperature above 45 C to prevent fade or deformation N a oh 3 Put on front panel Insert the supports on both ends of panel into groove and put the mid rotating shaft in groove cover the panel cover according to arrow direction and cover well Fig 6a 6b 5 2 Cleaning the Air Filters Recommended once every 3 months 1 There are microcomputer components and circuit diagram on the LCD of front panel 2 After taking off the filter some metal edges and the fins are sharp and may cause injury if handled improperly be especially careful when you clean these parts 3 If dust is much more around the air conditioner the air filters should be cleaned more often 4 The internal coil and other components of the outdoor unit must be cleaned every year Consult your dealer or service center 16 5 CLEAN AND CARE 5 2 Cleaning the Air Filters Continued 1 Take Down the Air Filters Pull out the panel to an angle at bottto
18. ation If you have problems or questions concerning your Air Conditioner you will need the following information Model and serial numbers are on the nameplate on the bottom of the cabinet Model No Serial No Date of purchase Dealer s addres Phone number Thank you for choosing SANYO air conditioner please read this instruction manual carefully before operating the unit and keep it carefully for consultation Alert Symbols The following symbols used in this manual alert you to potentially dangerous conditions to users service personnel or the appliance Q This symbol stands for the items should be forbidden Onis symbol stands for the items should be followed Operation and Maintenance 1 NOTICES FOR OPERATION Each unit must be properly grounded with a ground or earth wire or through the supply wiring If not please ask the qualified personnel to install Furthermore do not connect each wire to the gas pipe water pipe drainage pipe or any other improper places Don t attempt to repair the air conditioner by yourself The wrong repair will lead to an electric shock or fire so you should contact the SANYO service center for repair Select the most appropriate temperature Keep room cooler than outside about 5 C It can help to preclude the electricity wasted Dont leave windows and doors open for a long time while operating the air co
19. ck for any gas leaks around the service valves or caps If there is no leakage stop the air conditioner 90 1 4 turn Narrow tube fe Hex wrench a tube Oe yer Valve Cap wp Vacuum hose to manifold valve Fig 36 15 Wipe off the soap on the tubing This completes air purging with a vacuum pump and the air conditioner is ready for actual operation 32 Installation Service 10 INSTALL OUTDOOR UNIT 10 4 Tubing Length Install unit within the maximum elevation INDOOR Tubing length L different H above or below the outdoor UNIT unit and within a tatal tubing length L from the outdoor unit as detailed showed in Table 4 and Fig 37 Elevation OUTDOOR H UNIT Fig 37 Table 4 Max Allowable Tubing Limit of Tubing Limit of Elevation Required Amount of Model Length at Shipment Length L Different H Additional Refrigerant m m m g m C18AM 7 5 25 7 30 C18AGH 5 0 25 7 30 1 Standard tubing length is 5m for C18AGH amp 7 5m for C18AM 2 If total tubing length becomes 5m 7 5m to 25m charge additional refrigerant R22 acording to table above No additional charge of compressor oil is necessary 10 5 Outdoor Condensation Drainage Heat Pump model only When the unit is heating and cooling type the condensing water and defrosting water can be drained out reliably through the drainage
20. e DRY or COOL mode the amp mark appears in the display and the remote control unit will automatically adjust the set temperature to save energy CLOCK Button Use this button to set the clock How it Works Press clock button signal blink and display Within 5 seconds the value can be adjusted by pressing or button if press this button continuously for 2 seconds and above in every 0 5 seconds the value on ten place of Minute will be increased 1 During blinking repress the Clock button signal will be constantly displayed and it denotes the setting succeeded After powered on 12 00 is defaulted to display and signal will be displayed If there is signal be displayed that denotes the current time value is Clock value otherwise it is a Timer value SWING Button To set the air swing direction which circurlarly change as gt i A OFF SE Sp zi NOTE When the guide louver start to swing up and down if turn off the Swing the air guide louver will stop at the current position refer P g 14 for more detail Operation and Maintenance 4 OPERATION OF WIRELESS REMOTE CONTROL UNIT 4 3 Using the General Operation FAN oma OR IS yr F C dc N nor RET STEP sre 2 STEP 3 a Eee FAN st STEP 5 CLOCK TIMER ON STEP 4 BLOW TEMP TMEROFF TURBO SLEEP LIGHT i
21. e air conditioner is started stopped or when the compressor started or stopped running the sound is due to refrigerant flowing They are not malfunctions When indoor temp and humidity are higher sometimes this phenomenon will happen This is caused by the room air is swiftly cooled down After run for a while indoor temp and humidity will fall down the mist will die away This is caused by the deformation of plastic due to the change of temperature 18 6 TROUBLESHOOTING Has the power been shut down e Is the power plug loosed e Is voltage too high or too low tested by professional e Has the TIMER ON function been well Breaking o operated e Is temperature setting suitable e Does inlet or outlet vents obstructed e Is filter dirty Are the windows and doors closed e Did fan speed set at low speed e Is there any heat sources in the room Remote control is not available e The unit is interfered by abnormal interference or changing function too frequently wireless remote control can not control occationally Plug out power plug and re insert well could resume normal operation e Is the control in the receiving area Or is there obstruction e Check if the voltage batteries in the control is enough if not change batteries If water leakage in indoor unit e The air humidity is on the
22. eat Pump 2 If outdoor temperature got lower please operate with Model Only other heating ventilating equipments Defrosting 1 When outdoor temperature is low but high humidity after a long while running frost will form on outdoor unit that will effect the heating effect At this time the auto defrosting function will act and the heat running will stop for 8 10 minutes 2 During the auto defrosting function both the fan motors of indoor unit and outdoor unit will stop operate 3 During the defrosting function the indoor indicator flashes and the outdoor unit may emit vapor This is due to the defrosting it is not malfunction 4 After defrosting finished the heating will recover automatically Cold Draft Prevention In HEAT mode the indoor blower will no act at the following 3 status while the heat exchanger haven t achieve the certain temperature This is to prevent cool air blowing Within 2 minutes 1 Heating starts 2 After auto defrosting finished 3 Heating under low ambient temperature Gentle Breeze In the following situation the indoor unit may blow gentle breeze and the guide louver rotate to a certain position 1 In Heat mode the unit turned on the compressor does not arrive the starting condition 2 In Heat mode the temperature arrive at the setting value and the compressor stop running about 1min Operation and Maintenance 2 NOTICES FOR USER 2 3 Working Temperature Ran
23. einsert if they can t normally run please change them e The remote control signal can be received at a distance of up to about 4meter IN Receiver SJ I 4 8 Using the Remote Control Unit Fig 3 5 amp Transmitter head When using the remote control unit always point the unit s transmitter head directly at the air conditioner s Remote control unit receiver Fig 3 4 9 Emergency Operation Fig 4 If the wireless remote control is lost or broken please use the manual switch button At this time the unit will run at the AUTO mode but the temperature and fan speed cannot be changed To open the panel the manual switch is located on the displayer box The operation was shown as below e Turn ON the Unit At unit turned off press the button the unit will run at Auto mode immediately Manual switch The microcomputer will accord to the indoor temperature to select Cooling Heating or Fan and Fig 4 obtain the comfortable effect e Turn OFF the Unit At unit turned on press the button the unit will stop working 15 5 CLEAN AND CARE num For safety be sure to turn the air conditioner off and also disconnect the power before cleaning Or it may cause electric shock Never sprinkle water on the indoor unit and the outdoor unit for cleaning because it can cause an electric shock Volatile liquid e g thinner or gasoline will damage the air conditioner So wipe the units with
24. er Adjusting the airflow direction correctly can cause electric shock or malfunction a Horizontal The horizontal airflow can be adjusted by moving the louver with your hand to the left Louver of left or right right direction b Vertical Do not apply the cold wind to the body The vetical air for a long time It can cause the health flow can be problems adjusted by moving the flap with the remote control unit Use the SWING button to set either the auto sweep or set to the recommended position Flap of upward downward position 2 NOTICES FOR USER 2 1 Working Principle Principle and Special Air conditioner absorbs heat in the room and transmit to outdoor and discharged so that indoor ambient temperature decreased It s cooling capacity will decrease by the increase Cooling of outdoor ambient temperature Functions for Anti freezing Function If the units is running in COOL mode and in low temperature there will be frost formed on the heat exchanger when indoor heat exchanger temperature decreased below 0 C the indoor unit micro computer will stop compressor running and protect the unit 2 2 Working Principle Principle and Special 1 Air conditioner absorbs heat from the outdoor and transmit Functions for to indoor and evaporated SO that indoor temperature increased Its heating capacity will decrease by the Heating decrease of outdoor ambient temperature H
25. er then screw in the flare nut lightly at first to obtain a smooth match Fig 29 29 Deburring F Fig 25 Copper tubing Reamer Flare nut 1x je D Ra Copper S M tng Flare tool Fig 27 Apply refrigerant lubricant here and here Fig 28 Union Flare nut Fig 29 Installation Service 10 INSTALL OUTDOOR UNIT 10 2 4 Connecting Tubing between Indoor and Outdoor Units e Tightly connect the indoor side refrigerant tubing extended from the wall with the outdoor side tubing Fig 30 e To fasten the flare nuts apply specified torque as Table 2 Tube Dia Tightening Torque 6 35 mm Approx 15 20 N m 1 5 2 0 kg m 9 52 mm Approx 35 40 N m 3 5 4 0 kg m 12 7mm Approx 50 55 N m 5 0 5 5 kg m 10 2 5 Insulation of Refrigerant Tubing IMPORTANT To prevent heat loss and wet floors due to dripping of condensation both tubes must be well insulated with a proper insulation material The thickness of the insulation should be a min 8 mm Fig 31 32 0 eum After a tube has been insulated never try to bend it into a narrow curve as this may cause to break or crack 10 2 6 Taping the Tubes e At this time the 2 refrigerant tubes and electrical wire if codes permit should be taped together with armoring tape The drain hose may also be taped together as 1 bundle with the tubing e Wrap the armoring tape from the bottom of the outdoor to
26. g Mode D When the SLEEP mode is selected the air conditioner automatically lowers the temperature setting 1 C when 60 minutes have passed after the selection was made and then another 1 C after another 60 minutes have passed regardless of the indoor temperature when SLEEP was selected Afterwards the unit will remain this temperature This enables you to save energy without sacrificing comfort This function is convenient when gentle heating is needed Setting temperature 1 C 1 C 45 Press the 60 min 60 min Time SLEEP button 12 Operation and Maintenance 4 OPERATION OF WIRELESS REMOTE CONTROL UNIT 4 6 Using of the SPECIAL Features amp Remarks 13 AA DRY Operation How it works N AUTO Operation How it works a 66 B LOW Operation How it works TURBO Operation How it works W LIGHT Operation How it works r LOCK Operation How it works e During DRY operation the fan speed is automatically set to LOW e If the room temp is 2 C higher than the Set Temperature the unit will run in COOL mode e Once the room temp reaches 2 C of the level that was set the unit repeats the cycle of compressor turning ON 6 mins and turning OFF 4 mins automatically e When AUTO mode is selected the default temperature will be displayed on the LCD the unit will be in accordance with the room temperature a
27. ge Temperature Indoor air temperature Outdoor air temperature Max 32 C DB 23 C DB 43 C DB 26 C DB COOLING Min 21 C DB 15 C DB 21 C DB Max 27 C DB 24 C DB 18 C DB HEATING Min 20 C DB 5 C DB 6 C DB The operating temperature range outdoor temperature for cooling unit is 21 C 43 C for cooling and heating unit is 5 C 43 C 2 4 The Conditions of Unit Can t Operate Normally In the following temp range the protection device may act this may cause unit stop running Outdoor temperature Outdoor temperature Indoor temperature above below above HEAT running 24 C 7 C 27 C COOL running 43 C 21 C DRY running 18 C Under the relative humidity is above 80 doors and windows are opened when cooling or dehumidifying for a long time there may have dew drip off near the air vent Operation and Maintenance 3 NAMES AND FUCTIONS OF EACH PART Indoor Unit 1 Air intake Back side of part 4 Air outlet 7 8 The pattern in displayer Wireless Cool remote control 00 sa Dry Fan Heat Run Set temp ae Gr TERT BE UK Silver lon Filter Only for SAP K18AMS 7 Indicator Cool le Outdoor Unit Air inlet g Ga R GA
28. l wiring or conduits are located sleeve pipe 3 Insert the piping hole sleeve into the hole Fig 13 to prevent the connection piping and wiring from being damaged when passing through the hole 9 3 Install the Water Drainage Pipe Wienched 1 Drainage hose must be placed at downward slant downward slant for smooth drainage Do not wrench bend or heave the drainage hose or flood its end by water Fig 14 The prolonged drainage hose should be covered by heat insulation material when through indoor 2 3 DZ Flooded 24 9 INSTALL INDOOR UNIT 9 4 Connect Indoor and Outdoor Electric Wire 1 The power wire and power connection wire are supplied in factory in a fixed length Fig 15a 15b Do consult your local dealer if additional wire length is required 2 Open the surface panel and remove the wiring cover Fig 15a 15b 3 Route the power connection cordand signal control wire for cooling and heating unit only from the back of the indoor unit and pull it toward the front through the wiring hole for connection 4 Connect the interconnection cord to the terminal block and then fix the cord with cord anchorge 5 Reassemble the clampand wiring cover 6 Recover thesurface panel o mm Since one end of power connector wire has been Power Supply Wire connected in the unit when testing unit with 1 8m electrified the other end of the power connect wire may carry electricity Please note to prepare well
29. left indicates that the air conditioner will begin operating in 10 hours Sed Setting procedure r STEP 1 Press the ON OFF button and press MODE C I button to set the desired operation mode See io Operation with the Remote Control Unit Pg10 Again press the ON OFF button to OFF the unit Press the TIMER ON button Press the T ON button which advances the clock a Ea 4 displayed to set the time at which you want operation to begin Cran 3 The time can be set for 1 min intervals for 24 hrs om oo p Hold pressing button it quickly change the time value BLOW TEMP mero Press the T ON button again to confirm the set time is 10 A M e The display changes immediately to CLOCK but the indication remains e To check the status of the timer while it is counting down press the TIMER ON button Cancellation Procedure Press the TIMER ON button again to cancel 4 4 2 TIMER OFF mode After the length of time set for TIMER OFF elapses the unit Example stops operating The display depicted at left indicates that the air conditioner will stop operating in 10 A M P e N m Setting procedure OPER ar STEP 1 Press the TIMER OFF button Cd STEP 2 Press the T OFF button which advances the clock UTD ore displayed to set the time at which you want operati
30. ll not increase the noise 5 Be sure to leave enough space to allow access for routine maintenance The height of installed location should be 200cm or more from the floor 6 Select a place about 1m or more away from TVset or any other electric appliances 7 Select a place where the filter can be easily taken out 8 Make sure that the indoor unit installation should accord with installation dimension diagram requirements Pg 24 7 3 Outdoor Unit 1 Select a location from which noise and outflow air emitted Installation by unit will not inconvenience neighbours animals plants s 2 Select a location with sufficient ventilation Position Selection 3 Select a location where there should be no obstructions cover the inlet and outlet vent 4 The location should be able to withstand the full weight and vibration of the outdoor unit and permit safe installation 5 Select a dry place but do not expose under the direct sunlight or strong wind 21 7 NOTICES FOR INSTALLATION 7 3 Outdoor Unit 6 Make sure that the outdoor unit installation dimension Installation Position should accord with installation dimension diagram Selection convenient for maintenance repair See Pg 23 N The height difference of connecting the tubing within 5m Continued the length of connecting the tubing within 10m Select a place where it is not reachable for the children Select a place where will not block the passage and do not influence the cit
31. m grooves on panel And pull the air filter upward then downward to take it off Fig 7 2 Cleaning To clean the dust adhering to the filters you can either use a vacuum cleaner or wash them with warm water the water with the neutral detergent should below 45 C when the filters are very dirty such asoil stain and dry it in the shade Fig 8a Don t use hot water which temperature is above 45 C to prevent fade or deformation Don t dry it on fire for filter it would catch a fire or deformation 3 Put On Silver lon Filters SAP K18AMS only Put on silver lon filters make the side of filter with net facing you then cover the surface panel well Fig 9 1 In general the silver lon filters should be replaced once every three months 2 Dirty silver lon filters can not be washed and reused Purchase a replacement filter at your local dealer Fig 8b 5 3 Check Before You Use 1 Be sure that nothing obstructs the air outlet and intake vents Fig 10 2 Check that whether ground wire is properly connected or not 3 Check that whether the batteries of air conditioner are changed or not 4 Check that whether installation stand of the outdoor unit is damaged or not If damaged please contact the dealer 5 4 Maintain After Use 1 Turn main power off 2 Clean the filter indoor and outdoor units bodies 3 Clear dust and obstructions from the outdoor unit 4 Repaint the rubiginous place on the ou
32. m unreliable N The connection method of unit and power cable as well as the interconnection method of each isolated component should refer to the circuit diagram stick on the unit The model of the blown fuse and rated value should refer to the silk screen on the controller or fuse sleeve 3 The outside static pressure is OMPa when the unit is testing 7 6 Others Nh 22 8 INSTALLATION DIENSION DIAGRAM oo Space to the collins 15cm I Jae N eee T Above ee Space to the wall Space to the wall 300cm Above cm _ bov Air outlet side Space to the floor e The dimensions of the space necessary for correct installation of the appliance including the minimum permissible distances to adjacent structures Q Space to the obstruction Air inlet side lt 50cm Above SS a Ko F SL gt x 3 300m Above Space to the wall On TT GN a PO NY A A A A A A L L A LA A LA L L 5 L L A L he L A LA LA L J A L A LA L L U Space to the wall p Sg lt 500m Above gt AK Air outlet side The Outdoor Unit Installation Dimension Models SAP C18AM SAP C18AGH 23 Installation Service 9 INSTALL INDOOR UNIT 9 1 Install the Real Panel 1 Always moun
33. nditioner e It can decrease the air conditioning capacity La Dont block the air intake or outlet vents of both the outdoor and indoor units It can decrease the air conditioning capacity or cause a malfunction Never use or store gasoline or other flammable vapor or liquid near the air conditioner It is very dangerous and it may cause a fire or explosion Please make sure whether the installed stand is firm enough or not If it is damaged it may lead to the fall of the unit and cause the injury Do not step on the top of the outdoor unit or place things on it DN As falling off the outdoor unit can be dangerous If abnormal phenomenon like burning odor etc occur turn off power supply and contact SANYO service center Cut Off 900 Power If abnormal phenomenon Icontinues the unit may be damaged and cause electric shock or fire 1 NOTICES FOR OPERATION Do not use the air conditioner for other Do not place a space heater near the air purposes such as drying clothes conditioner CO toxicosis may occur as preserving foods etc a result of imcomplete burning Do not insert your hands or stick into Do not blow the wind to animals and the air intake or outlet vents plants directly It can cause a bad influence to them Splashing water on the air condition
34. on to stop The time can be set for 1 min intervals for 24 hrs Hold pressing button it quickly change the time value Press the T OFF button again to confirm the off time is 10 A M a B The display changes immediately to CLOCK but the GLOCK TERN indication remains BLow TEMP rweRor lt 4 e To check the status of the timer while it is counting down press the T OFF button Cancellation Procedure Press the TIMER OFF button once again TT 4 OPERATION OF WIRELESS REMOTE CONTROL UNIT 4 5 Using the SLEEP Operation SLEEP Mode is used for saving energy 25 Press the SLEEP button while operation oon The amp mark appears in the display FAN oma OPER To release the SLEEP function press the SLEEP button Ed again SANYO 4 5 1 In Cooling and DRY i i E Mode and amp When the SLEEP mode is selected the air conditioner automatically rases the temperature setting 1 C when 60 minutes have passed after the selection was made and then another 1 C after another 60 minutes have passed regardless of the indoor temperature when SLEEP was selected Afterwards the unit will remain this temperature This enables you to save energy without sacrificing comfort This function is convenient when gentle cooling is needed Setting temperature Li Press the 60 min 60 min Time SLEEP button 4 5 2 In Heatin
35. pipe How to install Install the outdoor drain nozzle in 25 hole on the base plate and joint the drain pipe to the drain nozzle so that the waste E A Chasis i water formed in the outdoor unit can be Drain Nozzle drained out to a proper place Fig 38 Fig 38 10 6 Accessories Table 5 listed the accessories supplied with the unit Table 5 Parts Figure Qty Parts Figure Qty Parts Figure Qty Silver lon AAA alkaline Tapping filter 2 battery 2 screw ia 10 Remote control Aaa i 1 holder 1 Ins tube 1 lode Optional Part a Signal m i ene MEN 1 Drain nozzle 1 Putty 1 Power connection 1 Drain cap 3 3 Flare Nut Ha 1 wire Packed in the outdoor unit Heat pump model only 33 Installation Service 11 PUMP DOWN 11 1 What is Pump Down Pump down means collecting all refrigerant gas in system back into the outdoor unit without losing any of gas Pump down is used when the unit is to be moved or before serving the Indoor unit refrigerant circuit 11 2 Pump Down Procedure Noia Be sure to carry out pump down with the unit in cooling mode 2 1 Connect the Lo side charging hose of the manifold valve to the service port on the wide tube service valve Fig 39 Outdoor unit 2 Using a hex wrench turn the narrow tube service valve clockwise all the way to close the service valve Fig 4
36. secure It may cause electric malfunction or earth connection damage the part e Is the power cord specified e It may cause electric malfunction or damage the part e Is the inlet and outlet been covered e It may cause of insufficient cooling heating capacity e Has the length of connection pipes and e The refrigerant capacity is not accurate refrigerant capacity been recorded 12 2 Test Operation 12 2 1 Before Test Operation e Do not switch on power before installation is finished completely e Electric wiring must be connected correctly and securely e Cut off valves of the connection pipes should be opened All the impurities such as scraps and thrums must be cleared from the unit 12 2 3 Test Operation Method e Switch on power press ON OFF button on the wireless remote controller to start the operation e Press MODE button to select the COOL HEAT For Heat Pump Model only FAN to check whether the operation is normal or not 35
37. t the rear panel Wall Mark on the Giadienter wall horizontally Due to the water tray middle of it g L of indoor unit has been adopted the Space Space to the AR 352 b Ito the both way drainage design the wall wal outlet of water tray should be 150mm bee adjusted slightly down when imd installing that is taking the outlet of N the water tray as the center of a Left Right circle the included angle between 55mm 955mm the evaporator and level should be 0 or more that is good for Rear piping hole Rear piping hole condensing water drainage Fig 11 2 Fix the rear panel on the wall with screws Where is pre covered with plastic granula Right rear 3 Be sure that the rear panel has Left gt tubing been fixed firmly enough to support tubing eX recommended the weight of an adult of 60kg one further more the weight should be 1 Ata evenly shared by each screw ig Right tubing 9 2 Install the Piping Hole Fig 12 1 Determine which side of the unit you should make the hole for tubing and wiring Fig 12 2 Make the piping hole 55 in the wall ata slight downward slant to the outdoor side Fig 13 Indoor Outdoor Next Before making the hole check Wall pipe NOTE carefully that no studs or pipes j Vy Fa pag are directly run behind the spot ni to be cut g 55 Also avoid areas where STA DD er electrica
38. tdoor unit to prevent it from spreading 17 Operation and Maintenance air filter Back side air filter Qi I Silver lon filter Fig 8b 6 TROUBLESHOOTING Q Operation and Maintenance Don t attempt to repair the air conditioner by yourself it can cause an electric shock or fire Please check the following items before asking for repair it can save your time and money Dot not operate immediately when the air conditioner is restarted AEN Waiting mr al m e L There s unusual smell blowing from the outlet after operation is started Sound of water flow can be heard during operation Creaking noise can be heard when start or stop the unit F m Once the air conditioner be restarted immediately after turned off overload protect switch would make it will run after a 3 delay of minutes The unit has no peculiar smell by itself If happened this is the smell accumulated in the ambient Solution Clean the air filters see Pg 16 If the problem still has the unit required servicing Hence please contact with SANYO authorized maintenance center Sometimes there is swoosh or gurgle while th
39. the installation Table 1 lists the recommended and max allowable wire lengths and diameters for the power supply system Please refer to the wiring system diagram Fig 18 amp 19 for the meaning of A B and C in Table 1 Table 1 Cross sectional Recommended Max allowed EEE area mm A B YO A B C breaker capacity Model 2 5x 3 2 5x 4 0 75 x 2 2 5 0 75 1 0 KC18AM 1 8m 5 0m N A 32m 20m N A 20A KC18AGH 1 8m 5 0m 5 0m 32m 20m 32m 20A A Power supply wiring length m B Power line length m C Control line length m WIRING SYSTEM DIAGRAM OUTDOOR INDOOR UNIT B UNIT Terminal Terminal i Blue m CAUTION D Biak E 2 2 Brown e Be sure to connect the power supply line fo Yellow Green to the indoor unit as shown in the wiring FT ana E diagram The outdoor unit draws its power p from the indoor unit L L Power Supply Single Phase N v N 220 240VAC 50HZL PCB WARNING Grounding Line Be sure to comply with local codes on Fig 18 Cooling Model running the wire from the indoor unit to the outdoor unit size of wire and wiring method etc i OUTDOOR INDOOR e Each wire must be firmly connected UNIT B UNIT Yellow Green e No wire should be
40. utomatically to select the suitable running method and to adjust ambient comfortable This function indicates that moisture on evaporator of indoor unit will be blowed after the unit is stopped to avoid mould Once blow function is on while the unit is off by pressing the ON OFF button the indoor fan will continue running for about 10 min at low speed In this period press BLOW button again can stop indoor fan directly During COOL or HEAT mode if start this function the unit will run at super high fan speed to cool or heat quickly so that the ambient temp approachs the preset temp as soon as possible It s a special selective button for the users who are not accustomed to the light at sleeping Setting ON the displayer indicator light When setting the light function the mark P will display on the remote controller screen by pressing this button In which case the displayer indicator light will be on if the AC receives this signal Setting OFF the displayer indicator light To cancel the light function the mark Y will disapper on the remote controller screen In which case the displayer indicator light will be off if the unit receives this signal Press and buttons simultaneously to Lock Unlock the keyboard If the remote controller is locked the m will be displayed on it inwhich case press any button the mark will flicker for three times If the keyboard is unlocked the
41. ventional split system air conditioners employ the flaring method to connect refrigerant tubes which run between indoor and outdoor units In this method the copper tubes are flared at each end and connected with flares nuts 10 2 2 Flaring Procedure With A Flare Tool e Cut the copper tube to the required length with a tube cutter It is recommended to cut approx 30 50 cm longer than the tubing length you estimate Remove burrs at the end of the copper tube with a reamer or file This procedure is important and should be done carefully to make a good flare Fig 25 When reaming hold the tube end downward and be sure that no copper scraps fall into the tube Fig 26 e Remove the flare nut from the unit and be sure to mount it on the copper tube e Make a flare at the end of copper tube with a flare tool Fig 27 Use GRID or equivalent A good flare should have the following charactcteristics inside surface is glossy and smooth edge is smooth tapered sides are of uniform length 10 2 3 Caution Before Connecting Tubes Tightly Be sure to apply a sealing cap or water proof tape to prevent dust or water from getting into the tubes before they are used Be sure to apply refrigerant lubricant to the matching surfaces of the flare and union before connecting them together This is effective for reducing gas leaks Fig 28 For proper connection align the union tube and flare tube straight with each oth
42. y appearance OD 7 4 Safety Requirements The power supply should be used the rated voltage and for Electric AC exclusive circuit the power cable diameter should be satisfied 2 Voltage applying range the normal running range is rated voltage 198V 253V 3 Don t drag the power cable emphatically 4 It should be reliable eearthd and it should be connected to the special earth device the installation work should be operated by the professional e The creepage protect switch and air switch with enough capacity must be installed in the fixing circuit Air switch thermal magnetic breaker can protect the short circuit and overload The min distance from the unit and combustive surface is 1 5m e The power supply position should be correctly connected and that should be reliably connected no internal short circuit Wrong connection may cause fire Appliances OT 7 5 Earthing Air conditioner is type 1 electric appliance thus please do Requirements conduct reliable earthing measure The yellow green two color wire in air conditioner is earthing wire and cannot be used for other purpose It cannot be cut off and be fix it by screw otherwise it would cause electric shock 3 The user power must offer the reliable earthing terminal DO NOT connect the earthing wire with the bellow places Gas pipe Tap water pipe Contamination pipe Other places that the professional personnel consider the
43. y qualified personnel according to the local rules and this manual 2 Before install please contact with local authorized maintenance center If the unit is not installed by the authorized maintenance center the malfunction may not solved due to discommodious contacts 3 When removing the unit to the other place please firstly contact with the authorized SANYO Maintenance Center in the local area 7 1 Basic Requirements Install in the following place may cause malfunction If it for Installation is unavoidable contact with service center please Position 1 Place where strong heat sources vapors flammable gas or volatile object are emitted 2 Place where high frequency waves are generated by radio equipment welders and medical equipment 3 Place where a lot of salinities such as coast exists 4 Place where a sulfured gas such as the hot spring zones is generate 5 Place where the oil machine oil is contained in the air 6 Other place with special circumstance 7 2 Indoor Unit 1 The air inlet and outlet vent should be far from the Installation Position obstruction make sure that the air can be blown through Selection the whole room 2 Select a position where the condensing water can be easily drained out and the places easily connected for outdoor unit 3 Select a location where the children can not reach 4 Can select the place where is strong enough to withstand the full weight and vibration of the unit And wi
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