GSI Outdoors PNEG-1521 User's Manual
Contents
1. FIG 2 A CENTER CUT C Place the Centerwell into position with the vertical shaft between the two halves of the gearbox at the center of the bin Place suitable supports under the Centerwell to hold it in position PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger 13 INSTALLATION 3 INTERMEDIATE WELL INSTALLATION A Cut openings in the bin floor for the Intermediate wells See figure below The number of wells depends on bin size The distance between Intermediate wells and the Centerwell should be equal INTERMEDIATE WELL LOCATION AND CUT OUT C FIG 3 A INT WELLS DISTANCE DISTANCE BETWEEN DISTANCE DISTANCE DISTANCE FROM CENTER CENTERWELL AND BETWEEN FROM CENTER FROM BIN NUMBER OF BIN SIZE INTERMEDIATE OF BINTO FIRST INTERMEDIATE WELLS C OF BIN TO WALL TO WELES WALL A WELL B ANGLE RING D ANGLE RING s oe 360 75 6 sse eov eem2. LT FIG 3 B SIDE VIEW DISTANCE 14 PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger INSTALLATION 4 UNLOAD TUBE ASSEMBLY INSTALLATION A Cutan opening in the bin wall for the unloading tube to pass through The hole should be approximately 13 1 2 in diameter 6 below the level of the floor and inline with the Centerwell tube B From inside the bin insert the angle ring end of the Unload Tube Assembly through the hole in the Centerwell bin sidewall md C On bins gt 60 in diameter place the angle ring end of the outer Unload Tube Assembly through the hole in the bin sidewall and then place the inner Unload Tube Assembly into place Before installing the Unload Tube Assembly remove the NOTE Unload Flight from inside of the tube On 36 and 42 diameter bins the Clutch Control Rod is shipped inside the Unload Flight D Place the 12 Connecting Band onto the end of the Unload Tube Assembly closest to the Centerwell PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger 15 INSTALLATION 4 UNLOAD TUBE ASSEMBLY INSTALLATION Cont E F Position the Unload Tube flush against the Centerwell tube Slide the Connecting Band until it is equally positioned over both the Unload Tube and
3. Centerwell Square Shaft G Onan initial install with an empty bin the installer should open the Centerwell Gate and enter the bin to check and see that the Flight is seated Once they have seen that it has seated they will know the proper position the Flight is in on the Discharge End when seated properly 26 PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger INSTALLATION 11 INSTALLING THE SWEEP FLIGHTING A Attach the U Joint to the Centerwell Gearbox Shaft using a x 1 74 Square Key and a 3 8 x 3 Hex i bolt and Stover nut 1 4 x 1 1 4 Key Centerwell Gearbox Shaft 3 8 Stover 3 8 x 3 Hex Bolt FIG 11 A B Attach the U Joint Flight Shaft to the U Joint using a 3 8 x 1 77 Square Key and a x 3 4 Hex bolt and Stover nut Tighten both setscrews after 1 2 x 3 1 4 installation of keys U Joint Hex Bolt U Joint Flight Shaft NOTE Use the Table below to determine the quantity and lengths of the Sweep Flights and Back Shields for the given Bin Diameter Sweep Flights and Back Shields Quantity Length 1 6 10 5 4 6 10 8 10 1 2 3 8 x 1 1 2 Key 1 2 Stover Nut FIG 11 B 8 4 4 1521 Commercial Direct Gear Dr
4. Shield to the Bearing Stand Assembly together Carrier Wheel with the Carrier Wheel Assembly Use two 2 Assembly 3 8 x 3 12 Hex bolts four 4 flat washers and 3 8 x 1 Height two 2 Nylock nuts Li Adjustment Bolt Second Back Shield Sweep Arms with three 3 or oo more Flight and Shield sections Flat a Carrier Wheel Assembly is Washer used The Carrier Arm should ML be installed after the first two FT 2 sections of Flight and Shield Hex Bolt Third Beari Flat Washer Back Shield ear ng Assembly Stand Assembly 3 8 Nylock Nut FIG 11 L O Bolt the Shield Splice Plate to complete the connection of the two Back Shields Use four 4 5 16 Serrated Flange Nut 5 16 x 34 Hex bolts flat washers and Serrated Flange nuts P The Carrier Wheel Assembly height can be adjusted by using the 3 8 x 1 bolts on the Sweep Carrier Body Q Repeat Steps L amp M until all Shield sections are assembled 5A 6 x 3 4 Hex Bolt FIG 11 M S B PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger 31 INSTALLATION 12 SWEEP WHEEL INSTALLATION A Join the Sweep Wheel Housing Bracket and the Mounting Bracket with Anchor Loop together with two 2 3 8 x 1 7 Grade 8 bolts four 4 flat washers and two 2 Nylock nuts Sweep Wheel Housing Bracket Mounting Bracket with Anchor Loop B Attach the assembly to
5. Part Description GK5163 Sweep Carrier Body GK2085 Sweep Wheel Disc GK5165 Sweep Carrier Wheel Leg S 7383 3 8 Nylock Nut Zinc Grade 5 PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger 61 PARTS LIST ENCLOSED CHAIN DRIVE PARTS N EN Enclosed Chain Drive Assembly for Sweep Wheel GK4243 Enclosed Drive Sweep Wheel Housing 9 0 2353 1 5 5 8 Idler Shaft 5 3 8 Hex Nut Zinc Grade 5 3 8 16 x 3 8 Set Screw 62 PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger WARRANTY THE GSI GROUP INC WARRANTY THE GSI GROUP INC GSI WARRANTS ALL PRODUCTS WHICH IT MANUFACTURES TO BE FREE OF DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL USAGE AND CONDITIONS FOR A PERIOD OF 12 MONTHS AFTER RETAIL SALE TO THE ORIGINAL END USER THE PURCHASER S SOLE REMEDY AND GSI S ONLY OBLIGATION SHALL BE TO REPAIR OR REPLACE AT GSI S OPTION AND EXPENSE PRODUCTS THAT 6515 SOLE JUDGMENT CONTAIN A MATERIAL DEFECT DUE TO MATERIALS OR WORKMANSHIP ALL DELIVERY AND SHIPMENT CHARGES TO AND FROM GSI S FACTORY WILL BE PURCHASER S RESPONSIBILITY EXPENSES INCURRED BY OR ON BEHALF OF THE PURCHASER WITHOUT PRIOR WRITTEN AUTHORIZATION FROM AN AUTHORIZED EMPLOYEE OF GSI SHALL BE THE SOLE RESPONSIBILITY OF THE PURCHASER EXCEPT FOR THE LIMITED WARRANTY EXPRESSED ABOVE GSI MAKES NO FURTHER WARRANTY OF ANY KIND EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILI
6. Unload Tube To Centerwell Connection Parts GK1726 Control Gate Clamp 1 2 S 1937 5 16 Flat Washer Zinc Grade 2 5 2741 5 16 18 x 1 1 2 HHCS Zinc Grade 5 9 S 7149 5 16 18 x 1 3 4 HHTB Grade 5 PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger 51 PARTS LIST INTERMEDIATE INSIDE WELL PARTS 52 PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger INTERMEDIATE OUTSIDE WELL PARTS PNEG 1521 PARTS LIST Intermediate Well Parts Ref Part Description GC11557 Outside Intermediate Well 9 5 4275 5 16 18 x 3 4 Zinc Grade5 Commercial Direct Gear Drive Bin Sweep Auger 53 PARTS LIST DOUBLE TUBE AND FLIGHT PARTS Connection Hardware Part Description GK1883 110 x 30 X 12 Gauge Connecting Band GC05323 1 2 Control Pipe Internal Connector 3 8 NPT x 1 S 7515 3 8 16 x 1 1 2 Hex Bolt Stainless Steel S 8314 1 2 13 x 3 1 2 HHCS Zinc Grade 8 9 SEE TABLE Unload Tube Tube amp Flight Tube 9 Flight 10 Bin Dia N A 60 GK7597 376 75 240 00 54 PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger PARTS LIST Well Gate Controls er GK6966 36 Bin Rack amp Pinion Housing Assembly Rack amp Pinion Crank Shaft
7. 2 61 eieipeuuelul episul 19 episino sad d 57 Commercial Direct Gear Drive Bin Sweep Auger PNEG 1521 PARTS LIST ASSEMBLED SWEEP ARM PARTS 58 PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger PARTS LIST ASSEMBLED SWEEP ARM PARTS PARTS LIST ASSEMBLED SWEEP ARM PARTS Assembled Sweep Arm Components Flight amp Shield Bundle Components Ret Part Description Bundle Part Description Flight amp Shield Bundle 5 3 1 2 GK2280 9 x 5 3 1 2 x 1 4 Flight Weldment Shield Pivot Bracket GK5376 U Joint Flight Shaft ee 5 3 1 2 Shield Assembly 9 15 5 2086 3 S 7249 3 8 16 x 3 HHCS Zinc Grade 5 5 8251 3 8 16 Stover Nut Zinc Grade C Carrier Wheel Assembly Flight amp Shield Bundle 8 3 1 2 GK2299 9 x 8 3 1 2 x 1 4 Flight Weldment GK5379 GK2298 8 3 1 2 Shield Assembly Mounting Bracket With Anchor Loop 5 8 11 x 4 HHCS Zinc Grade 8 Flight amp Shield Bundle 9 3 1 2 GK2296 9 x 9 3 1 2 x 1 4 Flight Weldment GK5381 GK2295 9 3 1 2 Shield Assembly 8 16 x 1 1 2 HHCS Zinc Grade 8 60 PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger PARTS LIST SWEEP CARRIER PARTS Sweep Carrier Assembly
8. Commercial Direct Gear Drive Bin Sweep Auger Assembly amp Operation Manual PNEG 1521 Date 10 25 2007 GSI GROUP PNEG 1521 This manual is valid for the sweep catalog numbers in the table below Bin Dia 10 Commercial DGD Sweep 36 CPS10360 48 CPS10480 60 CPS10600 75 CPS10750 PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger TABLE OF CONTENTS TABLE OF CONTENTS Introduction 4 SIE G lidelieS ns 5 CMOS ua ee 6 8 Operator Qualifications S C 9 10 11 Installation Section Power Sweeps in Bins with Concrete Floors 12 Power Sweeps in Bins with Raised Metal Floors 13 Intermediate Well Installation 22 2 2 ann 14 Unload Tube Assembly Installation 15 16 Outer Unload Tube Assembly Installation 17 18 Centerwell Control Gate 19 Bin Flange installation Nee 20 Rack amp PinionInsi lalen seen een 21 22 Clutch Control installation see el 23 24 Assembling and Installing the Unload Flight esses 25 26 Installing the
9. 9 GK7011 36 Bin Rack Bar Assembly S 4377 5 16 x 2 Grooved Roll Pin S 248 3 8 Flat Washer Zinc Grade 2 PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger 55 PARTS LIST BIN FLANGE PARTS AND CONTROL PIPES 56 PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger PARTS LIST 04JUOD episu 6 l eip uu lu episino 31871 395 OUZ INN 8 6 90 5 SI epeJo OUZ SOHH 2 1 81 91 6 192 5 G OPED p e X 81 91 9 6 26 LL 2 JeuseM 1814 91 S 461 5 6 MUZ SOHH x 91 8 2 1407S Z 2 1 a9 92139 S 4907 uonisog edig yN 61970 n jueujpje M eBue J dol 82 27 225749 uonduoseq sjuauodwon 52062 891109 EET Lavere mungen i SZ v0L 9891 109 o0zsz ozro 9 872 2591129 FEEDER u SO E vyn 09 8t2 1891109 idly 62212794290 vn ____ 52 16 ued ueq 1 sued 1 1 sued ueq pug pu3 obeyosiq pu3 exeiul efieuosiq pu3 21 91 yano 81
10. Attach the Gearbox Pivot Bracket onto the Flat Washers Gearbox with four 4 1 2 x 1 4 Flange bolts and Gearbox Pivot flat washers Bracket 1 2 x 1 1 4 Flange Bolts J Attach the Shield Pivot Bracket to the Gearbox Pivot Bracket using a 5 8 x 1 7 Hex bolt and Nylock nut 5 8 x 1 1 2 Hex Bolt 5 8 Nylock Nut Shield Pivot Bracket FIG 11 H PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger INSTALLATION 11 INSTALLING THE SWEEP FLIGHTING Cont K Bolt the first section of Back Shield to the Shield Pivot Bracket with two 2 3 8 x 1 12 Grade 8 bolts four 4 flat washers and two 2 Nylock Flat Washers nuts 3 8 Nylock Nuts 3 8 x 1 1 2 Hex Bolt FIG 11 L Attach the second section of Back Shield to the Bearing Stand Assembly and the first section of 3 8 Nylock Nut Back Shield with two 2 3 8 x 3 Carriage bolts Flat Washer flat washers and Nylock nuts 3 8 x 3 Carriage Bolt FIG 11 J M Bolt the Shield Splice Plate to complete the connection of the two Back Shields Use four 4 5 16 x 34 Hex bolts flat washers and Serrated Flange nuts Shield Splice 5 16 Serrated Flange e AN Flat Washers 5 16 3 4 NO Hex Bolts FIG 11 K 30 PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger INSTALLATION 11 INSTALLING THE SWEEP FLIGHTING Cont N Attach the second and third sections of Back
11. This will cause the auger to plug or D Always close the Centerwell Control Gate and allow the Unload Auger to clean out before stopping the Unload Auger E When the grain flow stops from the Centerwell close the Centerwell Gate Insert the Inside Intermediate Well Bolt and Nut through the Inside Intermediate Well Control Rod and the Centerwell Control Rod The remaining grain should look like Figure 16 B F Gradually open the Centerwell and Inside Intermediate Wells until the desired flow has been established You should not have to open the gate more than 2 to 4 DO NOT open the Gates more than 2 to 4 as the flow of grain into the Inside Intermediate Wells and occasional grain flow into the Centerwell will be at a higher rate than what the unload system can remove This will cause the auger to plug or jam G Always close the Well Gates and allow the Unload Auger to clean out before stopping the Unload Auger NEVER Unload the Bin from the Outside Intermediate Wells before A WARNING unloading the grain from the Centerwell and Inside Intermediate Wells FIRST This situation could result in structural damage to the Grain Bin H When the grain flow stops from the Centerwell and Inside Intermediate Wells insert the Outside Intermediate Well Bolt and Nut through the Outside Intermediate Well Control Rod and the Outside Intermediate Well Adapter The remaining grain should look like Figure 16 C Gradually open the O
12. Gear Drive Bin Sweep Auger 47 PARTS LIST CENTERWELL PARTS 48 PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger PNEG 1521 CENTERWELL PARTS Centerwell Parts Ref Part it 1 GK7552 Centerwell Weldment 13 15 GK4941 Idler Sprocket 60 11T 5 8 Bore GC03064 1 2 O D x 5 8 Polyurethane Roller 17 GK7573 Gearbox Mounting Bracket 19 GK7614 U Joint 1 1 4 Bore amp 1 1 2 Bore 21 GK7630 Shield Pivot Bracket 23 GK7574 Centerwell Gate 25 27 S 9067 3 8 16 x 3 4 Flange Bolt Zinc Grade 5 S 3611 5 16 18 Serrated Flange Nut Zinc Grade 2 29 S 8382 1 4 x 1 1 4 Square Key 31 33 35 37 39 5 1937 5 6606 5 6494 5 8260 5 4108 5 8 11 x 2 3 4 5 Zinc Grade 8 41 5 7935 1 2 13 x 1 HHCS Zinc Grade 5 43 45 S 7241 11 8 1 1 4 Cotter Pin Zinc Grade 2 S 8618 60 Roller Chain Connecting Link S 8251 3 8 16 Stover Nut Zinc Grade 5 8806 5 8 11 Nylock Nut Zinc Grade 5 S 8397 5 16 x 1 3 4 Spring Pin Commercial Direct Gear Drive Bin Sweep Auger PARTS LIST 49 PARTS LIST CENTERWELL SHAFT ASSEMBLY PARTS Centerwell Shaft Assembly Description GK7582 Centerwell Square Shaft GK1343 1 1 2 4 Hole Flange Bearing w Lock Collar 89179 36 134 Square Key 50 PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger PARTS LIST UNLOAD TUBE CONNECTION PARTS
13. PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger 23 INSTALLATION 24 9 CLUTCH CONTROL INSTALLATION Cont Attach the 12 Control Rod Clamp to the Control 5 16 Serrated Flange Nut Rod by inserting the 5 16 x 1 34 long roll pin Clutch Handle through the Clamp and Control Rod Flat Washer M Fasten the Clutch Handle to the Clamp using two Clutch Control Rod 2 5 16 x 34 Carriage bolts flat washers and Serrated Flange Nuts Install the nuts so that they secure the roll pin in place 5 16 x 1 3 4 Roll Pin Check the operation of the Clutch Rod by pulling the handle to engage the clutch and then pushing the handle to disengage it The Clutch Control Pipe should slide freely Lock the Control Pipe into the disengaged position by tightening the bolt on the Clutch Control Pipe Position Lock that is attached to the Bin Flange Clutch Control Rod Clutch Control Pipe Guides Clutch Control Pipe Position Lock Bolt To Disengage PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger INSTALLATION 10 ASSEMBLING AND INSTALLING THE UNLOAD FLIGHT A Begin by removing the Unload Tube Assembly End Cap if you have not done so already NOTE On 36 and 42 diameter bins the Unload Flight is one piece Skip Steps B D Locate the Inner Unload Flight One end of this Flight should have a Square bushing the other end has a Round bushing with two 2 cross drilled holes Attach th
14. batch drying or any intermittent type of operation When augers are stopped and restarted under full load damage to the auger may result Starting the auger at a reduced grain load will be better than starting it at full load Startup will be easier and convey more efficiently if the auger is kept from absolute filling The auger capacity can fluctuate greatly under a variety of different conditions Moisture content different commodities the amount of foreign matter and auger speeds affect the performance of the auger and its efficiency Moisture content of 25 can reduce auger capacity by as much as 40 under some conditions A main power disconnect switch capable of being locked only in the off Neid position should be used The Switch should be locked out whenever work is being done on the Direct Gear Drive Bin Sweep ADANGER 5 Electric motors and the controls should be installed by a qualified electrician and must meet the standards set by the National Electric Code and all state and local codes A main power disconnect switch capable of being locked only in the OFF position shall be provided This disconnect shall be locked whenever work is being done on the auger A magnetic starter should be used to protect your motor when starting and stopping the Unload system The magnetic starter should stop the motor in case of a power interruption conductor fault low voltage circuit interruption or a motor overload The motor must
15. sliding 5 16 x 1 37 roll pin through the Clamp and the Rod D Fasten the Control Rod Clamp to the bottom side Flat Washers ofthe Centerwell Control Gate by using two 2 5 16 x 3 2 Carriage bolts flat washers and Serrated Flange nuts Install the nuts so that they secure the roll pin in place 5 16 Serrated Flange Nuts 1 2 Control Rod Clamp E Adjust the Centerwell Control Rod and the Intermediate Control Rods so that the second hole Holes are Aligned on the Centerwell Control Rod and the hole on the Inside Intermediate and Horizontal Intermediate Control Rod are aligned and that Well Control Rod they are both horizontal Centerwell This alignment is important for NOTE proper gate control with the Rack amp Pinion F Make sure all connections are tight Outside Intermediate Well Control Rod PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger 19 INSTALLATION 7 BIN FLANGE INSTALLATION A Attach the upper and lower Bin Flanges to the P Unload Tube Assembly using two 2 5 16 x 4 2 2 16 Serrated Upper Bin Hex bolts and Serrated Flange nuts 5 16 x 1 1 2 Hex Bolt Lower Bin Flange FIG 7 A B Install the Clutch Control Pipe Position Lock to the lower Bin Flange using two 2 5 16 x 34 Carriage bolts and Serrated Flange nuts Install the Carriage bolt heads on the backside of the lower Bin Flange so they will be next to the Bin Wa
16. the drive belt to the proper tightness It may be necessary to remove the flighting for inspection Make sure the intake has not bridged over restricting flow The flighting at the intake should be covered with grain for maximum capacity Check the auger speed Low capacity will result from speeds slower than recommended Decrease the amount of grain the auger is gathering If the motor is a newer light weight aluminum type the next larger size may be desirable If wet grain or other hard to move material is being augered usea larger size motor than recommended for normal use Remove any foreign material in the auger Unplug any plugs at the discharge end of the auger 45 TROUBLESHOOTING Problem Possible Cause Solution 4 The sweep flight and A Too much drag A1 Check the clearance between the shield and the shield are no longer bin floor Make sure there is moving room for the auger to move Adjusting the shield may be necessary B Worn sweep wheel The sweep wheel wears down over time Replace the wheel C Unconditioned grain Moisture and or insects can cause the grain to harden or cake up Disconnect and lockout the power to the auger before going into the bin to correct this problem or to address any other problem 46 PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger PARTS LIST PARTS SECTION PNEG 1521 Commercial Direct
17. then be restarted manually Some motors have built in thermal overload protection If this type of a motor is being used use only those motors with a manual reset The motor starting controls must be located outside of the bin Locate the motor starting controls outside of the bin but near the bin door so the operator has full view of the operation inside the bin Disconnect the power before resetting the motor overloads Reset controls and the motor staring controls must be located so that the operator has full view of the entire operation Make certain that all electric motors are grounded Shut off and lockout the power to adjust service or clean the Unload system PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger 35 OPERATION 14 BEFORE FILLING THE BIN A Read the Instructional Decal located on the Upper Bin Flange to learn how to control the Direct Gear Drive Power Sweep Well Gates B Push the Centerwell and the Intermediate Well Control Rods towards the Bin to close Well Gates A DANGER DO NOT enter a Grain Bin unless all power driven equipment has been shut down and locked out A DANGER NEVER enter the Bin while the sweep auger is in operation DO NOT enter the bin if the grain has bridged or has flown abnormally A DANGER out of the bin Consult Figures 14 A and 14 B for a visual Suffocation can occur if the grain suddenly breaks loose and buries the persons inside the bin C With the power shut off
18. Doing so may cause damage This type of damage is considered a misuse of the equipment Any misuse of the equipment may void the warranty 3 Close the bin well control gates 4 Reconnect and unlock the power source 5 Clear the auger gradually until there is no grain and there are no obstructions C Storage Preparation 1 Close all wells to the discharge auger 2 Position the Direct Gear Drive Sweep along side the Intermediate Wells NOTE Make sure the Clutch Control Rod is disengaged 3 Be sure the Unload Tube is empty 4 Shutdown the auger 5 Make sure all fasteners are tight DO NOT enter the grain bin unless all power driven equipment has been DANGER shutdown PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger 43 MAINTENANCE 20 MAINTAIN THE AUGER Properly maintaining this equipment will help ensure it continues to work as designed Failure to properly maintain this equipment may result in A DANGER damage to the equipment and cause SERIOUS INJURY to the operator Failure to properly maintain this equipment may also be a misuse of the equipment and may void the warranty A The U Joint must be lubricated with SAE Multipurpose Grease every 10 operational hours or after each use B The Upper and Lower Gearboxes in the Centerwell should be half full with oil They must be checked and possibly filled with SAE 80W90 Gear Oil every 10 operational hours Each Gearbox should be filled up to t
19. LL OTHER WARRANTIES EXPRESS OR IMPLIED GSI RESERVES THE RIGHT TO MAKE DESIGN OR SPECIFICATION CHANGES AT ANY TIME PRIOR TO INSTALLATION PURCHASER HAS THE RESPONSIBILITY TO COMPLY WITH ALL FEDERAL STATE AND LOCAL CODES WHICH MAY APPLY TO THE LOCATION AND INSTALLATION OF PRODUCTS MANUFACTURED OR SOLD BY GSI PHLEGAL 1832020 v1 139LG01 DOC revised December 2005 PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger 63 This Equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installation occurs GSI GROUP The GSI Group Inc 1004 E Illinois St Assumption IL 62510 0020 Phone 217 226 4421 Fax 217 226 4420 e mail gsisales grainsystems com internet http www grainsystems com Copyright 2007 by the GSI Group Printed in the USA
20. N 9 CLUTCH CONTROL INSTALLATION A Install the longest section of the 2 Clutch Control Rod to the Clutch Control Arm on the Centerwell Make sure that it is contained in the square Clutch Control Pipe Guides on the Intermediate Wells Bolt the Rod to the Arm with a 5 16 x 1 34 Hex bolt and Nylock nut Centerwell 5 16 x 1 3 4 Hex Bolt Clutch Control Arm 5 16 Nylock Nut FIG 9 A Clutch Control Rod Clutch Control Pipe Position Lock Long Clutch Control Rod 1 F Clutch Control Arm mn Clutch Control Rod Clutch Control Pipe Guides FIG 9 B On 36 and 42 diameter bins the Clutch Control Rod will come preassembled NOTE and shipped inside the Unload Flight B Connect the two Clutch Control Rods by threading the 1 2 Internal Pipe Connector halfway onto the lt CENTER OF BIN Rod attached to the Centerwell Bring the other Clutch Control Rod up to it by running the Rod through the Clutch Control Pipe Position Lock in the Bin Flange threaded end first and making sure that the Rod is contained by the Guides on A SA the Intermediate Wells Then thread the Rod onto the remaining threads on the Coupler oS 1 2 Internal Control Pipe Coupler
21. RIOUS INJURY OR DEATH DC 1266 10 PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger DECALS SAFETY DECALS DANGER Decal No DC 1395 was supplied with your Bin Unloading equipment This safety sign should be applied to the side of the bin near the bin opening so it will be viewed by people entering into the bin storage building Do not cover any safety signs or any other signs that are already present Please remember safety signs provide important safety information for NOTE people working near bin unloading equipment that is in operation DANGER KEEP OUT OF BIN WHILE SWEEP IS IN OPERATION RAPIDLY TRAVELING SWEEP AUGER FAILURE TO HEED WILL RESULT IN SERIOUS INJURY OR DEATH pc DC 1384 DANGER Located on the back o of the Flight Shield gt THIS BIN IS EQUIPPED WITH GRAIN AUGERS WHICH CAN KILL OR DISMEMBER KEEP CLEAR OF ALL AUGERS AND NEVER ENTER THIS BIN UNLESS ALL POWER IS DISCONNECTED AND LOCKED OUT FAILURE TO DO SO WILL RESULT IN SERIOUS INJURY OR DEATH DC 1395 If the Safety Sign cannot be easily read for any reason or has been painted AWARNING over replace it immediately Additional Safety Signs may be obtained free of charge from your dealer distributor or ordered from the factory PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger 11 INSTALLATION 1 POWER SWEEPS IN BINS WITH CONCRETE FLOORS The company does not recommend setting th
22. Sweep 44 27 31 Sweep Wheel Installation aussen 32 34 622 35 Before Filling 36 Pre Start m 37 Normal Operation usu Dae cetus E 38 39 Engaging the Clutch Tor the Bin Sweep 40 41 42 re eee ere 43 Maintain the AUJOr esse 44 Troubleshooting EE C s 45 46 Parts Section dud E EE M E en E ELE 47 62 Waray EI meet 63 1521 Commercial Direct Gear Drive Bin Sweep Auger 3 INTRODUCTION INTRODUCTION READ THIS MANUAL carefully to learn how to properly use and install equipment Failure to do so could result in personal injury or equipment damage INSPECT the shipment immediately upon arrival The Customer is responsible for ensuring that all quantities are correct Report any damage or shortages by recording a detailed description on the Bill of Lading to justify the Customer s claim from the Transport Firm THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily accessible when needed WARRANTY is provided as part of the company s support program for customers who use and maintain their equipment as described in the manual The war
23. TY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IN CONNECTION WITH 1 PRODUCT MANUFACTURED SOLD BY GSI OR ii ANY ADVICE INSTRUCTION RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT REPRESENTATIVE OR EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION INSTALLATION LAYOUT SUITABILITY FOR A PARTICULAR PURPOSE OR DESIGN OF SUCH PRODUCTS GSI SHALL NOT BE LIABLE FORANY DIRECT INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING WITHOUT LIMITATION LOSS OF ANTICIPATED PROFITS OR BENEFITS PURCHASER S SOLE AND EXCLUSIVE REMEDY IS AS SET FORTH IN THE LIMITED WARRANTY EXPRESSED ABOVE WHICH SHALL NOT EXCEED THE AMOUNT PAID FOR THE PRODUCT PURCHASED THIS WARRANTY IS NOT TRANSFERABLE AND APPLIES ONLY TO THE ORIGINAL PURCHASER GSI SHALL HAVE NO OBLIGATION OR RESPONSIBILITY FOR ANY REPRESENTATIONS OR WARRANTIES MADE BY OR ON BEHALF OF ANY DEALER AGENT OR DISTRIBUTOR OF GSI GSI ASSUMES NO RESPONSIBILITY FOR CLAIMS RESULTING FROM ERECTION DEFECTS OR UNAUTHORIZED MODIFICATIONS TO PRODUCTS WHICH IT MANUFACTURED MODIFICATIONS TO PRODUCTS NOT SPECIFICALLY DELINEATED IN THE MANUAL ACCOMPANYING THE EQUIPMENT AT INITIAL SALE WILL NULLIFY THE PRODUCT WARRANTY THAT MIGHT HAVE BEEN OTHERWISE AVAILABLE THE FOREGOING WARRANTY SHALL NOT EXTEND TO PRODUCTS OR PARTS WHICH HAVE BEEN DAMAGED BY NEGLIGENT USE MISUSE ALTERATION ORACCIDENT THIS WARRANTY EXTENDS SOLELY TO ONLY PRODUCTS MANUFACTURED BY GSI THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF A
24. and locked out enter the Bin and position the Sweep Auger along side of the Intermediate Wells D Where a Carrier Wheel Assembly is used adjust the height so that the Sweep Arm Assembly is close to the floor but WILL NOT contact the floor Intermediate Well Top Flanges or floor screws E Open the Centerwell Cover Plate and set it aside While observing the Clutch Components in the Centerwell pull the Clutch Control Pipe from the outside of the bin until the two 2 Clutch Jaws are fully engaged Make a distinguishing mark on the Clutch Control Rod to designate the fully engaged position F Next push the Clutch Control Pipe toward the bin to disengage the two 2 Clutch Jaws Verify that the Clutch is fully disengaged in the Centerwell Make a distinguishing mark on the Clutch Control Rod to designate the fully disengaged position G Tighten the Clutch Control Pipe Position Lock Out Bolt Reinstall the Centerwell Cover Plate Fig 14 A Abnormal grain flow can easily fall and bury a Bridged grain can easily break loose and bury person suffocating them DO NOT enter a bin a person suffocating them DO NOT enter a with abnormal grain flow bin with bridged grain 36 PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger OPERATION 15 PRE START CHECKS Failure to perform any and all of these pre start checks may cause damage to the equipment and could cause SERIOUS INJURY or DEATH A CAUTION to those in the work area A
25. e 1 OD x 9 2 1 2 Stover Nuts Connecting Shaft to the Inner Unload Flight using two 2 x 3 12 Grade 8 Hex bolts and Stover nuts N en e Doh NOM C Align the Outer Unload Flight to the Inner Unload 754 Flight making sure that the Dura Edge both 4 Shaft Flights are as continuous as possible the angle between both faces being less than 180 and without overlapping 1 2 x 3 1 2 Grade 8 Bolts FIG 10 A NOTE Overlapping the Flights or having an angle between the ribbon faces be greater than 1809 will result in reduced unload capacity D Attach the Discharge Unload Flight to the Connecting Shaft using two 2 7 x 3 Y2 Grade 8 bolts and Stover nuts PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger 25 INSTALLATION 10 ASSEMBLING AND INSTALLING THE UNLOAD FLIGHT Cont E Insertthe Unload Flight into the Unload Tube with the Square bushing end facing the Centerwell and the Round bushing end facing the Discharge End ofthe Tube F When the Unload Flight is approaching the Centerwell Square Shaft it will be necessary to rotate the Flight counter clockwise to get it to seat properly on the Square Shaft When the Flight is properly seated the Flight should be entirely inside the Unload Tube It may be necessary to pull the Flight out a small amount and attempt this step multiple times in order to seat the Flight properly
26. e Direct Gear Drive Bin Sweep NOTE unit in concrete If installing a unit flush with a concrete floor we recommend the unit be installed in a preformed trench Use the diagram below CONCRETE TRENCH LAYOUT TOP VIEW i Center of Bin 7 000 13 500 OF LEDGE IS DETERMINED R COVER PIATF MATFRIA 12 PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger INSTALLATION 2 POWER SWEEPS IN BINS WITH RAISED METAL FLOORS For bins with raised metal floors it is necessary to cut openings in the floor for the Centerwell and Intermediate Wells A Make sure the metal floor is high enough above the concrete base so there is space for the wells It would be convenient to complete assembly of the bin floor as the power sweep is being installed for better access to components under the floor B Locate the center of the bin and make a cut out in the bin floor for the Centerwell CENTERWELL CUT OUT AND LOCATION
27. e from the manufacturer Learn how to operate the machine and how to Operator s use controls properly Do not let anyone operate Manual without instruction Keep your machinery in proper working condition Unauthorized modifications to the machine may impair the function and or safety Read and Understand Manual and affect machine life If you do not understand any part of this manual and need assistance contact your dealer INSTALL amp OPERATE ELECTRICAL EQUIPMENT PROPERLY To avoid serious injury or death stay away from unit and make sure everyone is clear of all augers before starting or operating the unit Electrical controls should be installed by a qualified electrician and must meet the standards set by the national electrical code and all local and state codes Electric Shock Hazard Disconnect and lock out all power sources before installing wires cables or servicing equipment Do not operate electric motor equipped units until motors are properly grounded Disconnect power on electrical driven units before resetting motor overloads Do not repetitively stop and start the drive in order to free a plugged condition Jogging the drive in this type of condition can damage the equipment PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger 7 SAFETY PREPARE FOR EMERGENCIES Be prepared if fire starts Keep a first aid kit and fire extinguisher handy Keep emergency numbers for doctors ambulance serv
28. eep Carrier Wheel Assembly up or down so that the Arm is allowed to feed into the grain pile but also not come into contact with the floor Follow proper safety procedures before entering the bin to adjust the Carrier Wheel Assembly DO NOT enter a grain bin A DANGER unless all power driven equip ment has been shut down and locked out D The Sweep Arm Auger will clear most of the remaining grain in one pass A second pass will clean out additional grain before final clean out 40 PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger OPERATION 18 FINAL CLEAN OUT DO NOT enter a grain bin unless all power driven equipment has been shut DANGER down and locked out A After the Bin Sweep has made two passes removing most of the grain it will be necessary to clean the floor B With all power disconnected and locked out enter the grain bin Sweep or scoop the remaining grain from the outer area of the floor and move it to a circular pile towards the center of the bin See Figure 18 A TOP VIEW OF BIN na se Bin Wells u Remaining Grain Bin Wall gt k emaining Grain i Wall m VA Sweep Auger Sweep Auger Cleaned Area Cleaned Area FIG 18 A FIG 18 B C Check the Sweep Carrier Wheel Assembly If necessary adjust the height so that the Sweep Arm Assembly is close to the floor but will not contact the floor Intermediate Well Top Flanges or the floor screw
29. er nuts poy uU uj Connecting Band Centered and Aligned Over Keys 3 8 Stover Nuts FIG 5 C PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger INSTALLATION 5 OUTER UNLOAD TUBE ASSEMBLY INSTALLATION Cont E Thread the 1 External Control Pipe Coupler onto the Intermediate Control Rod Also thread the 1 2 Internal Control Pipe Coupler onto the Centerwell Control Rod F Thread the other Centerwell Rod onto the 2 coupler and leave it slightly loose Also thread the other Intermediate Rod onto the 1 coupler lt CENTER OF BIN 1 External Control Inside Intermediate Pipe Coupler Control Rod y SEC N Centerwell Control Rod 1 2 Internal Control Pipe Coupler FIG 5 D lt CENTER OF BIN Centerwell Control Rods Inside Intermediate Control Rods FIG 5 E 18 PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger INSTALLATION 6 CENTERWELL CONTROL GATE ASSEMBLY A Close the Centerwell Control Gate completely 5 16 x 3 4 Carriage Bolts Centerwell B Align the Centerwell Control Rod between the two 5 16 x 1 3 4 5 Control Gate holes in the Centerwell Control Gate RollPin lt Centerwell C Attach the 1 2 Control Rod Clamp to the Control Rod Centerwell Control Rod by
30. failure to perform any and all of these pre start checks may also be a misuse of the equipment which may void the warranty A Make sure that ALL belt s are tensioned properly B Make sure that ALL shield s are in place and that the belt s and pulley s are able to move freely A DANGER ALWAYS keep ALL guard s and shield s in place until all the power is disconnected and locked out C Inspect the drive unit for any problems or potential problems D Be aware of ALL emergency shutdown procedures Two 2 people must always be in a position where the operation of the equipment can be monitored E Before starting the auger for the first time make sure that all parts are assembled correctly according to the instructions in this manual Make certain that ONLY trained operators are in the work area AWARNING before operating or moving the equipment Two 2 people must always be in a position where the operation of the equipment can be monitored PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger 37 OPERATION 16 NORMAL OPERATION DO NOT start or stop the auger while it is under load this may cause the CAUTION auger to jam Failures may occur in the auger is run full before it has been polished by i i in period Th houl ial A CAUTION the grain during the break in period The auger should run at a partia capacity until it becomes polished and smooth Several hundred bushels of grain sh
31. h or serious injury CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a CAU TI N potentially hazardous situation which if not avoided may result in property damage NOTE indicates information about the equipment that you N OTE should pay special attention to db PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger 5 SAFETY SAFETY INSTRUCTIONS GSI s principle concern is your safety and the safety of others associated with grain handling equipment We want to keep you as a customer This manual is to help you to understand safe operating procedures and some problems which may be encountered by the operator and other personnel As owner and or operator it is your responsibility to know what requirements hazards and precautions exist and to inform all personnel associated with the equipment or in the area Safety precautions may be required from the personnel Avoid any alterations to the equipment Such alterations may produce a very dangerous situation where SERIOUS INJURY or DEATH may occur This equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made OPERATE UNLOAD EQUIPMENT PROPERLY Make sure ALL e
32. he fill plug approximately making them half full overall It is recommended to replace the oil in the Gearboxes every season C Use caution when repairing or replacing equipment parts D Make sure ALL decals are legible and tightly attached to the equipment If necessary replace them FREE OF CHARGE by contacting the dealer warehouse or manufacturer E Mount controls for any electric motors at a safe distance from the machine and in a location accessible in case of an emergency F Make sure ALL electrical wiring is not damaged and that it meets proper wiring codes G Make sure ALL components are in good working condition before use 44 PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger Problem 1 The auger is vibrating 2 Capacity is too low 3 The auger plugs PNEG 1521 Possible Cause A The drive belt may be too tight binding the head stub and flight Damage can occur to the auger flighting causing noise Damage usually is caused from foreign material being run through the auger There may not be enough grain reaching the auger The auger is moving too slowly The auger may be jamming because too much grain is reaching the auger The motor may be too small or wired improperly The grain may be wet D The auger may be jammed with foreign material E The discharge end may plugged Commercial Direct Gear Drive Bin Sweep Auger TROUBLESHOOTING Solution Adjust
33. ice hospital and fire department near your telephone Keep Emergency Equipment Quickly Accessible WEAR PROTECTIVE CLOTHING Wear close fitting clothing and safety equipment appropriate to the job Eye Protection Safety glasses should be worn at all times to protect eyes from debris Wear gloves to protect your hands from sharp edges on plastic or steel parts Gloves A respirator may be needed if ahog house has poor ventilation Waste fumes can be toxic Wear hard hat and steel toe boots to help protect your head and toes from falling debris Remove all jewelry Steel Toe Boots Tuck in any loose or dangling shoe strings Long hair should be tied up and back Respirator Hard Hat 8 PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger OPERATOR QUALIFICATIONS A The User Operator must be competent and experienced to operate auger equipment Anyone who works with or around augers must have good common sense in order to be qualified These persons must also know and meet all other qualifications such as 1 Any person who has not read and or does not understand all operation and safety instructions is not qualified to operate any auger systems 2 Certain regulations apply to personnel operating power machinery Personnel under the age of 18 years may not operate power machinery including augers It is your responsibility as owner and or supervisor to know what these regulations are in your area o
34. ion Centerwell Control Rod and the Outside Intermediate Well Control Rod with the matching holes on the Rack and Pinion Make sure the Rack amp Pinion is fully extended towards the bin wall D Attach the Rack amp Pinion to the Control Rods using two 2 5 16 x 1 34 Hex bolts and Hex nuts Centerwell Control Rod Outside Intermediate 5 16 Hex Nut Well Adapter Pipe Outside Intermediate Control Rod 5 16 x 1 3 4 Hex Bolt FIG 8 C PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger INSTALLATION 8 RACK amp PINION INSTALLATION Cont E With the Rack amp Pinion fully extended towards the bin wall attach the Half Band with six 6 5 16 x 1 12 Hex bolts flat washers and Serrated Flange nuts F Slide the 4 Wrenches over the shafts on the Rack amp Pinion making sure the collar faces the gears Fasten the Wrenches with the two 2 3 8 3 Flange bolts and flat washers 5 16 Serrated Flange Nuts 2 Z Half Band 5 16 x 1 1 2 Hex Bolt FIG 8 D 3 4 Wrenches 3 8 x 3 4 Flange Bolts D i A ED Ne N ES On 36 diameter bins install the Rack amp Pinion using the steps above noting NOTE that there is no Outside Intermediate Control Rod to attach to and only one Rack to operate the Center and Intermediate Wells 22 PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger INSTALLATIO
35. ive Bin Sweep Auger 27 INSTALLATION 11 INSTALLING THE SWEEP FLIGHTING Cont C Fasten the first section of Sweep Flight to the U Joint Flight Shaft with two 2 5 8 x 4 Grade 8 bolts and Stover nuts Make sure that the Dura Edge side of the Sweep Flight faces the center of the Bin U Joint 5 8 Stover Nuts Flight Shaft Sweep Flight D Next bolt the 2 OD x 11 12 Connecting Shaft to the Sweep Flight with two 2 5 8 x 4 Grade 8 Assembled bolts and Stover nuts 5 8 x 4 Hex Bolt Sweep Flight 5 8 Stover Nut E Place the Bearing Stand Assembly onto the Connecting Shaft Bearing Stand Assembly Connecting Shaft FIG 11 E PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger 28 INSTALLATION 11 INSTALLING THE SWEEP FLIGHTING Cont F Align the next section of Sweep Flight making sure that the Dura Edge on both Flights are as continuous as possible the angle between both faces being greater than 90 and less than 180 and without overlapping 5 8 x 4 Hex Bolt Overlapping the Flights or having an angle between the NOTE ribbon faces be less than 90 or greater than 180 will result in reduced unload capacity 5 8 St Nut G Install the next section of Sweep Flight Bolt it to en the Connecting Shaft using two 2 5 8 x 4 Grade 8 bolts and Stover nuts FIG 11 F H Repeat Steps D G for additional sections of Sweep Flight
36. ll when the Bin Flanges are attached to the Bin 5 16 Serrated C With the Bin Flanges not yet attached to the Bin Wall make sure that the Bin Wall opening is large enough for the Clutch and Well Control Rods to pass through the Bin Wall lt lt Clutch Control Pipe 5 16 x 3 4 Position Lock Carriage Bolts FIG 7 B D Slide the Bin Flanges flush up to the Bin Wall and 5 16 Serrated tighten the two bolts connecting the two Flanges Flange Nut 5 16 x 3 4 Bin Bolt E Drill into the Bin Wall through the holes located in the four 4 corners of the Bin Flanges Fasten the Bin Flanges to the Bin Wall using four 4 5 16 x 34 Bin bolts and Serrated Flange nuts F Drill the remaining hole into the Bin Wall and attach the remaining 5 16 x 34 Bin bolt and Serrated Flange nut 20 PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger INSTALLATION 8 RACK amp PINION INSTALLATION A Make sure that all gates are fully closed 5 16 Hex Nut B Pin the Inside Intermediate Control Rod to the Centerwell Control Rod by using a 5 16 x 1 34 Hex bolt and Hex nut through the aligned hole 5 16 x 1 3 4 Hex Bolt C Slip the Rack amp Pinion tube over the Centerwell Rack and 5 16 x 1 3 4 Gate Control Rod and slip the Outside Pinion Tube Hex Bolt Intermediate Well Adapter pipe into the Outside Fully Extended x UE Intermediate Control Rod Align the holes to the Rack and Pin
37. nough to pivot F Inspect the DANGER decals on the Enclosed Chain Drive Assembly Housing and the Back Shields to insure legibility If the decal cannot easily be read or is missing order a new decal 1 2 Nylock Nuts Enclosed Drive immediately from your dealer Assembly Wheel Shaft Weldment G Open the Enclosed Chain Drive Lid and inspect the chain The chain should have a light coat of oil on it If it does not lightly coat the chain with oil FIG 12 D H Close and secure the Enclosed Chain Drive Lid A single section of Sweep Flight and Back Shield or just a few sections can NOTE be used alone without all the other sections Install the Sweep Wheel at the end of the last section being used 34 PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger OPERATION 13 MOTOR SELECTION i Motor Selection A The following horsepower recommendations are for Horizontal and 12 Comm conveyance of reasonably dry grain Grain with moisture 25 Powerheads Vertical content above 15 will require a greater horsepower to obtain Bin Dia EN the designed capacity The maximum possible capacity will be less with high moisture grain than it will be with dry grain Use an electric motor of the correct size that operates at 1750 RPM DO NOT use a motor size that is greater than what is shown for the largest bin size in your column B Consideration should be given to the proper size auger for a
38. ould be run before operating at full capacity Be aware of any unusual vibration or noises during the initial start up and break in If anything unusual is detected immediately shut down the A CAUTION auger disconnect and lockout the power supply before servicing Visually inspect the auger periodically during the operation A Start the unloading auger The motor is located on the powerhead outside the bin attached to the unload tube To find the motor horsepower recommended for your bin size consult the Chart on page 35 step 13A B Make sure that the Centerwell Bolt and Nut is inserted through the Rack and Pinion Tube and the Centerwell Control Rod NOTE NO bolt should be in the Inside Intermediate Well Control Rod 3 4 Wrench DC 1266 DC 1866 DC 1384 Outside Intermediate Inside Intermediate Well Control Rod Well Control rod Inside Intermediate Well Bolt and Nut Centerwell Control Rod Outside Intermediate Well Bolt and Nut Centerwell Bolt and Nut 38 PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger OPERATION 16 NORMAL OPERATION Cont C Use the 34 Wrench on the Rack and Pinion and open the Centerwell Control Gate until the desired flow has been established It should not be necessary to open the Gate more than 3 to 6 DO NOT open the Gate more than 3 to 6 as the flow of grain into the Centerwell will be at a higher rate than what the unload system can remove
39. quipment is locked in position before operating NEVER start equipment until ALL persons are clear ofthe work area Be sure all operators are adequately rested and prepared to perform all functions of operating this equipment NEVER allow any person intoxicated or under the influence of alcohol or Operate drugs to operate the equipment Unload NEVER work alone Equipment Safely Make sure someone is nearby who is aware of the proper shutdown sequence in the event of an accident or emergency ALWAYS think before acting NEVER act impulsively around the equipment NEVER allow anyone inside a bin truck or wagon which is being unloaded by an auger or conveyor Flowing grain can trap and suffocate in seconds Use ample overhead lighting after sunset to light the work area Keep area around intake free of obstacles such as electrical cords blocks etc that might trip workers NEVER drive stand or walk under the equipment Use caution not to hit the auger when positioning the load ALWAYS lockout ALL power to the equipment when finished unloading a bin 6 PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger SAFETY FOLLOW SAFETY INSTRUCTIONS Carefully read all safety messages in this manual and on your machine safety signs Keep signs in good condition Replace missing or damaged safety signs Be sure new equipment components and repair parts include the current safety signs Replacement safety signs are availabl
40. r situation 3 Unqualified or incompetent persons are to remain out of work area 4 O S H A Occupational Safety amp Health Administration regulations state At the time of initial assignment and at least annually thereafter the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is or will be involved Federal Occupational Safety amp Health Standards for Agriculture Sub part D Section 19287 57 a 6 As a requirement of OSHA it is necessary for the employer to train the employee in the safe operating and safety procedures for this auger We included this sign off sheet for your convenience and per sonal record keeping All unqualified people are to stay out of the work area at all times It is strongly recom mended that another qualified person who knows the shutdown procedure is in the area in the event of an emergency person who has not read this manual and understands all operating and safety instructions is not qualified to operate the machine Employees Name printed Employees Signature 1 2 3 4 5 6 7 8 PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger 9 DECALS SAFETY DECALS Check the components shown below to insure that the safety decals are in place and in good condition If a decal cannot be easily read for any reason or has been painted over replace it immediately Contact your dealer or the manufacturer to order a
41. ranty is explained on the warranty page located on the inside of the back cover This warranty provides you the assurance that the company will back its products where defects appear within the warranty period Should the equipment be abused or modified to change its performance beyond the factory specifications the warranty will become void PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger SAFETY SAFETY GUIDELINES This manual contains information that is important for you the owner operator to know and understand This information relates to protecting personal safety and preventing equipment problems lt is the responsibility of the owner operator to inform anyone operating or working in the area of this equipment of these safety guidelines To help you recognize this information we use the symbols that are defined below Please read the manual and pay attention to these sections Failure to read this manual and it s safety instructions is a misuse of the equipment and may lead to serious injury or death This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury 44 DANGER WARNING indicates a potentially hazardous situation AWARN N G which if not avoided could result in deat
42. replacement decal free of charge DECAL PART LIST Parts Description Sze DC 1266 Danger Bin Well 7 1 2 x 2 1 2 DC 1866 Important Power Sweep Information gt 42 Bin 7 3 8 x 2 3 4 DC 1395 Danger Rotating Flight 4 1 4 x 6 1 4 IMPORTANT BEFORE FILLING BIN CLOSE CENTER WELL Control For Outside Intermediate AND INTERMEDIATE WELL GATES POSITION SWEEP Well Gates Pull To Open AUGER OVER INTERMEDIATE WELLS INSTRUCTIONS 1 BE SURE POWER SWEEP CLUTCH CONTROL IS DISENGAGED AND TIGHTEN SET SCREW nn 2 START UNLOADING AUGER OPEN CENTER WELL GATE Gates Pull To Open 3 WHEN GRAIN STOPS FLOWING FROM CENTER WELL Inner Rod Control for Center GATE OPEN INSIDE INTERMEDIATE WELLS BEFORE 9 Well Gate Pull to Open OPENING OUTSIDE INTERMEDIATE WELLS 4 WHEN GRAIN STOPS FLOWING FROM OUTSIDE INTERMEDIATE WELLS STOP ENGAGE J Power Sweep Clutch Control POWER SWEER ROTATE UNLOADING AUGER SLOWLY Pull To Engage Power Sweep UNTIL CLUTCH ENGAGES AND TIGHTEN SET SCREW START AUGER DC 1866 DC 1866 he 2 7 u DANGER KEEP OUT OF BIN DURING UNLOADING OPERATIONS WHEN BIN WELLS ARE IN OPEN POSITION KEEP OUT OF BIN WHILE SWEEP IS IN OPERATION RAPIDLY TRAVELING SWEEP AUGER FAILURE TO HEED WILL RESULT IN SERIOUS INJURY OR DEATH CONVEYING MECHANISM IS NOT COVERED FAILURE TO HEED WILL RESULT IN SE
43. s D Exit the grain bin E Make sure everyone is outside of the bin and clear of the equipment F Start the Unload Auger with the Bin Sweep still engaged Shortly the swept pile will have been PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger 41 OPERATION 18 FINAL CLEAN OUT Cont removed by the Bin Sweep F Disconnect and lockout all power to the Unload Auger G Repeat Step B moving the grain into a smaller circular pile as shown in Figure 18 B H Repeat Step C Exit the grain bin J Make sure everyone is outside of the bin and clear of the equipment K Start the Unload Auger with the Bin Sweep still engaged Shortly the swept pile will have been removed by the Bin Sweep Keep out of the bin while the Bin Sweep is in operation The Bin Sweep travels rapidly around the bin As the bin empties the Bin Sweep travels around the bin faster Stay clear of the Unload Auger under the floor at the Bin Wells The Unload DANGER Auger is exposed at these locations 42 PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger OPERATION 19 SHUTDOWN Normal Shutdown 1 Before shutting down the unit be sure the hoppers and augers are empty 2 Disconnect lockout the power source before leaving the work area B Emergency Shutdown 1 Know how to shut down the auger in case of an emergency 2 Do not restart the auger while it is under load NEVER start the equipment under load
44. the Centerwell tube Position the Connecting Band so that it will not interfere with the control rods Secure the Connecting Band with three 3 5 16 x 1 7 Hex bolts and Serrated Flange nuts making sure the Intermediate Wells are level with the Centerwell Centerwell Tube Unload Tube FIG 4 C i Connecting Band 5 16 x 1 1 2 Hex Bolts PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger INSTALLATION 5 OUTER UNLOAD TUBE ASSEMBLY INSTALLATION On bins gt 60 in diameter loosen or unbolt the 30 Connecting Band from the outer Unload Tube lt CENTEROF BIN Assembly Inner Unload Tube Outer Unload Tube A Connecting Band Bolts and Nuts Removed B Position the outer Unload Tube Assembly flush against the inner Unload Tube Assembly aligning lt CENTER OF BIN the two keyways so that they are inline and making sure all of the Intermediate Wells are level with the Centerwell Inner Unload Tube Outer Unload Tube Keys are Aligned Connecting Band C Slide the Connecting Band until it is equally positioned over both the Unload Tube Assemblies lt CENTER OF BIN Position the Connecting Band so that it is aligned with the keyways on the Unload Tubes ne D Secure the Connecting Band with eight v 8 3 8 x 1 7 Hex bolts and Stov
45. the final Back Shield with two 2 3 8 x 1 7 Grade 8 bolts four 4 flat 3 8 x 1 2 washers and two 2 Nylock nuts Grade 8 Bolts Flat washers 3 8 Nylock Nuts Final Back Shield Bracket Assembly FIG 12 B 32 PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger INSTALLATION 12 SWEEP WHEEL INSTALLATION Cont A Remove the bottom three 3 72 x Hex bolts and lock washers on the outside of the Enclosed Chain Drive Assembly B Attach the Input Shaft ofthe Enclosed Chain Drive Assembly to the final Sweep Flight using 5 8 x 4 Grade 8 bolt and Stover nut C Attach the Sweep Wheel Housing Bracket to the Enclosed Chain Drive Assembly with two 2 of the previously removed 77 x Hex bolts and lock washers A Remove These 3 1 2 x 3 4 Hex Bolts and Lock Washers A 2 1 2 x 3 4 Hex Bolts and Lock Washers Enclosed Drive Chain Assembly Enclosed Drive Final Sweep Input Shaft Flight 5 8 4 Grade 8 Bolt FIG 12 C PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger 33 INSTALLATION 12 SWEEP WHEEL INSTALLATION Cont D Bolt the Segmented Rubber Wheel to the Enclosed Chain Drive Assembly Wheel Shaft Segmented Rubber Wheel Weldment with four 4 1 2 Nylock nuts E Make final adjustments to the Back Shields and mounting brackets and tighten all hardware Remember to leave the Pivot bolt at the Gearbox loose e
46. utside Intermediate Wells until the desired flow has been established You should not have to open the gate more than 2 to 4 DO NOT open the Gates more than 2 to 4 as the flow of grain into the Outside Intermediate Wells and occasional grain flow into the Centerwell and Inside Intermediate Wells will be at a higher rate than what the unload system can remove This will cause the auger to plug or jam J Always close all of the Well Gates and allow the Unload Auger to clean out before stopping the Unload Auger PNEG 1521 Commercial Direct Gear Drive Bin Sweep Auger 39 OPERATION 17 ENGAGING THE CLUTCH FOR THE BIN SWEEP A All power should be disconnected and locked out before starting B Loosen the Clutch Control Pipe Position Lock Bolt Pull on the Clutch Handle away from the Bin to engage the Clutch Verify that the clutch is fully engaged observing the distinguishing mark on the conrol rod as done in Step 14E C Once the Clutch has been engaged tighten the Clutch Control Pipe Position Lock Bolt to hold the Clutch Control rod in the engaged position SO 1 Engage Clutch Control Pipe Position Lock Bolt Clutch Handle The Centerwell Gate must be ACAUTION FULLY open during the Bin Sweep operation D Restore power and start the Unload Auger motor FIG 17 A The Sweep Arm Augers will start being powered by the Unload Auger Each time the Auger is stopped it may be necessary to adjust the Sw
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