Gravely Lawn Mower Accessory 892031 User's Manual
Contents
1. Before attempting to operate your unit 1 Make sure all assembly has been properly completed 2 Understand all Safety Precautions provided in the manuals 3 Review control functions and operation of the unit Do not operate the unit unless all controls function as described in this manual 4 Review recommended lubrication maintenance and adjustments 5 Review Limited Warranty Policy 6 Fill out a product registration card and return the card to the Ariens Company or go to www gravely com DISCLAIMER Gravely reserves the right to discontinue change and improve its products at any time without notice or obligation to the purchaser The descriptions and specifications contained in this manual were in effect at printing Equipment described within this manual may be optional Some illustrations may not be applicable to your unit SAFETY SAFETY ALERTS Look for these symbols to point out important safety precautions They mean Attention Personal Safety Is Involved Become Alert Obey The Message The safety alert symbols above and signal words below are used on decals and in this manual Read and understand all safety messages DANGER IMMINENTLY HAZARDOUS SITUATION If not avoided WILL RESULT in death or serious injury WARNING POTENTIALLY HAZARDOUS SITUATION If not avoided COULD RESULT in death or serious injury CAUTION POTENTIALLY HAZARDOUS SITUATION If2. and 72 decks figure 13 4 Washers for 52 inch decks 2 Washers for 60 amp 72 inch decks Figure 13 5 Replace the belt cover removed in step 1 Keep the discharge chute for operating the machine without the blower attached NOTE If you prefer tool less belt removal replace the belt cover with the hardware provided in this kit See Figure 14 52 Inch Decks Rubber Bumper a Item 9 5 16 Wing 9 i Knob Item 11 Belt Cover 5 16 Wing Knob Item 11 Belt Cover aa 5 16 Wing Knob Item 11 Figure 14 INSTALL HOSE FIGURE 15 Connect the Discharge Hose 1 Trim the hose to the required length For 52 inch and 60 inch Decks trim the hose so the hose does not pull tight when the grass container is in the dump position and the deck is set to its lowest cutting height For 72 inch decks no trimming is required 2 Connect the hose to the blower assembly and then to the collector inlet Secure the hose to the collector inlet with the hose clamp 3 Adjust the collector inlet angle to remove any sharp bends or kinking CAUTION Deflected material may cause injury ALWAYS operate mower with bagger cover closed and secured blower assembly fastened securely or with chute deflector in operating position 2 3 Item Description Item Description Collector Inlet 4 Hose Tool Less Hose 15 Blower Assembly Clamp Figure 15 REMOVAL REMOVING BA
3. Grade 5 Plate Bearing Housing Support Lock Idler Release Lever Finger Belt Baffle Blower Rear 52 60 Baffle Blower Rear 72 Screw Tapping 38 16 Hex Washer Head Thread Rolling 23 Ariens Limited Ey Warranties 2 Year Limited Lawn and Garden Consumer Warranty Ariens Company Ariens warrants to the original purchaser that Ariens and Gravely brand consumer products manufactured by Ariens Company will be free from defects in material and workmanship for a period of two 2 years after the date of purchase and that Ariens will repair any defect in material or workmanship and repair or replace any defective part subject to the conditions limitations and exclusions set forth herein Such repair or replacement will be free of charge to the original purchaser labor and parts except as noted below The two year duration of this warranty applies only if the product is put to ordinary reasonable and usual personal family or household uses If the product is put to any business commercial or industrial use such as but not limited to commercial landscaping mowing or snow removal services or golf course or park maintenance or agricultural or farmstead use then the duration of this warranty is ninety 90 days after the date of purchase or one 1 year after the date of purchase if the product is labeled as a Professional Commercial Product The duration of this warranty shall be ninety 90 days after the dat
4. Set throttle to full 3 Choose a slow ground speed Shut Off 1 Disengage PTO 2 Shut off unit according to unit Owner Operator s manual WARNING Lower attachment stop engine and remove key to prevent unauthorized use DO NOT park on slopes A 14 EMPTYING THE GRASS CONTAINER If container stops picking up grass clippings container may be full To empty container 1 Park the unit where you want to empty the container 2 Disengage PTO stop engine and remove ignition key Wait for all moving parts to stop before leaving operator s position 3 Pull the lift handle away from the grass container and then lift upward The container should pivot backwards toward the ground and the door should open releasing container contents 4 Clean out hose 5 Pull the lift handle back and down to pivot the container upright and to close the door 6 Push the lift handle in towards the container to lock the door latch in place IMPORTANT Make sure the container door latches securely UNCLOGGING GRASS CONTAINER WARNING MOVING PARTS can cut or amputate body parts NEVER attempt to clear blower assembly while engine is running ALWAYS stop engine remove key and wait for moving parts to stop Sharp edges can cut Movement of parts can cut off fingers or a hand Wrap blade s wear sturdy gloves and use extreme caution when A working near blades or impeller WARNING PINCH POINT U
5. disengage the blades and proceed slowly straight down the slope DO NOT operate on slopes over 10 DO NOT park on slopes unless absolutely necessary If you must park on a slope always chock or block wheels Always set parking brake Use a slow speed Avoid changing speeds on slopes Tires may lose traction on slopes even though the brakes are functioning properly Use extra care when loading or unloading unit on trailer or truck Disengage PTO stop engine remove key and wait for all moving parts to stop before servicing making repairs adjusting or when clearing debris ALWAYS block wheels Know all jack stands are strong secure and will hold weight of unit during maintenance ALWAYS keep protective structures guards and panels in good repair in place and securely fastened NEVER modify or remove safety devices Keep unit free of grass leaves or other debris Clean up oil or fuel spills Check bags and bagger parts prior to each use for any holes abrasions mildew or structural damage Replace parts when necessary Keep all hardware properly tightened Maintain or replace safety and instruction labels as necessary Keep unit free of debris Clean up oil or fuel spills DO NOT store bags with grass in them DO NOT use double blade kits while bagging For extended storage clean unit thoroughly See Engine Manual for proper storage ALWAYS lower cutting mower deck when unit is parked or stored Use only attach
6. guard and belt guard hardware in a safe location and reinstall whenever operating unit without the blower assembly DO NOT operate mower unless guards are in place or blower assembly and entire bagger are attached Always install counterweights on front axle before operating unit with bagger attached Always remove counterweights from front axle when bagger is removed from the unit Complete a walk around inspection of unit and work area to understand e Work area Your unit All safety decals ALWAYS check overhead and side clearances carefully before operation ALWAYS be aware of traffic when operating along streets or curbs Keep children and people away Keep children out of work area and under watchful care of a responsible adult NEVER allow children to operate or play on or near unit Be alert and shut off unit if children enter area Keep area of operation clear of all toys pets and debris Thrown objects can cause injury Check for weak spots on docks ramps or floors Stay alert for hidden hazards Avoid uneven and rough terrain DO NOT operate near drop offs ditches or embankments Unit can suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Dust fog etc can reduce vision and cause an accident Operate unit only when there is good visibility and light Only trained adults may operate unit Training includes actual operation NEVER operate unit after or during the use of medi
7. not avoided MAY RESULT in minor or moderate injury It may also be used to alert against unsafe practices NOTATIONS NOTE General reference information for proper operation and maintenance practices IMPORTANT Specific procedures or information required to prevent damage to unit or attachment PRACTICES AND LAWS Practice usual and customary safe working precautions for the benefit of yourself and others Understand and follow all safety messages Be alert to unsafe conditions and the possibility of minor moderate or serious injury or death Learn applicable rules and laws in your area Always follow the practices set forth in this manual REQUIRED OPERATOR TRAINING Original purchaser of this unit was instructed by the seller on safe and proper operation If unit is to be used by someone other than original purchaser loaned rented or sold ALWAYS provide this manual and any needed safety training before operation SAFETY DECALS AND LOCATIONS ALWAYS replace missing or damaged Safety Decals Refer to figure below for Safety Decal locations SPAVELY NED 11 fective install new hoses For best collection results trim hoses so there are no more than 2 inches excess mower deck USE HEARING PROTEC TION WHEN OPERATING THIS EQUIPMENT 7 TO DUMP GRASS PUSH HANDLE OUT AND LIFT Copyright 2007 Ariens Company 1 DANGER To Avoid Serious Injury DO NOT operate mower unless
8. 2 05947100 other with the blower assembly 37 Pivot Frame Handle 2 00615703 Package Contents 38 14x 3 4 Panhead Screw 4 Not Available Check the contents of your kit for the parts listed in 39 Left Frame Leg 1 00615701 figure 2 40 Right Frame Leg 1 00615702 41 Main Frame 1 00197800 Item Description Qty Part Number 42 Spring 1 08354400 1 Collector Assembly 1 00615700 43 5 8x3 Detent Pin 2 00673600 2 Collector Inlet 1 00192000 44 5 8 Washers 2 06442800 a II D amp f EL 45 5 32x2 5 8 Hair Pin Clips 2 06715000 pa DM talas 46 LinkPin 2 00194100 S Gaunierweigit I 47 52160 Blower Baffle Rear 1 00887651 6 60 Blower Baffle Front 1 00469651 48 72 Blower Bafile Rear 1 00945151 i Be Power Ba orrom Nus NOTE A front blower baffle is not required for 72 inch 8 Weight Plate 1 00451851 Mower Decks 9 Rubber Bumper 2 07533600 10 5 16 Wing Knob 2 07531700 11 5 16 Wing Knob 3 07500008 12 Hair Pin 2 06701000 13 V belt 72 Inch Mower Deck 1 07239700 V belt 52 Inch Mower Deck 1 07236200 V belt 60 Inch Mower Deck 1 07213200 14 Lift Handle 1 00615703 15 Blower Assembly 1 69244000 16 Finger Guard 52 Inch 1 00483851 17 60 amp 72 Inch Finger Guard 1 00491851 18 13 32 x 1 1 2 x 1 4 Flat 2 06400006 Washer 19 3 8 16 Nyloc Nut 6 06545500 20 1 4 20 Locking Nut 2 06543500 21 1 4 20 x 1 2 Hex Bolt 2 05947900 22 5 16 x 47 64 x 1 16 Flat 2 06435800 Washer EN 2 3 LAU yi P d l NG 41 aa K amp 12 16 MOUNTING HARDWARE lt q
9. 23 and two wing knobs item 10 Footrest ODd0326 Item Description Item Description 5 Counterweight 12 Hair Pin 8 Weight Plate 23 Bolt 5 16 18 x 4 1 2 10 5 16 Wing Knob 25 23 64 3 8 x 3 1 4 Clevis Pin Figure 7 Install Front Baffle and Finger Guard on Blower Assembly Figure 10 1 Remove one mounting bolt from the idler release lever 2 Choose the appropriate blower baffle according to the table below Figure 8 and then install the blower baffle item 6 or 7 with two 3 8 16 x 1 2 tapping screws item 26 11 Front Blower Baffle item 6 or 7 Baffle Measurements 5 3 4 Inches 2 7 8 Inches No Baffle Required Mower Deck 52 Inch 60 Inch 72 Inch Figure 8 3 Remove the blower cover 4 Choose the appropriate finger guard according to the mower deck size e 52 inch mower decks use part number 00483851 1 notch 8 long 604 72 inch mower decks use part number 00491851 3 notches 5 50 long 5 Install the finger guard with two 1 4 20 x 1 2 hex bolts item 21 and top locking flange nuts item 20 Install the bolts so the nuts are inside the blower 6 Replace the cover Make sure the safety decals face outside where operators and bystanders can see them Install Rear Baffle 1 Choose the appropriate baffle according to the mower deck size as shown in figure 9 52 60 Mower Deck Baffle 72 Mower Deck Baffle Figure 9 2 Inst
10. GGER KIT 1 Remove the hose from the blower assembly and collector inlet see figure 15 on page 13 2 Remove belt cover 3 Remove V belt from double pulley see figure 12 on page 12 4 Remove blower assembly see figure 11 on page 12 5 Re install belt cover 6 Install discharge chute CAUTION Deflected material may cause injury ALWAYS operate mower with bagger cover closed and secured blower assembly fastened securely or with chute deflector in operating position CAUTION Always install counterweights on front axle before operating unit with bagger attached Always remove counterweights from front axle when bagger is removed from the unit 7 Remove counterweights see figure 7 on page 11 8 Remove grass container mounting frame and mounting legs see figure 5 on page 10 OPERATION WARNING AVOID INJURY Read and understand the entire Safety section before proceeding A BEFORE EACH USE 1 Check bagger parts for wear deterioration or damage Replace ONLY with Gravely original service parts before operating 2 Make sure counterweights are installed 3 Make sure all hardware is tight IMPORTANT Check tool less hardware often Tighten as needed 4 Remove any grass buildup from bagger parts 5 Ensure hose is fastened securely on upper boot and blower assembly BAGGING Starting 1 Start engine and engage PTO according to unit owner s manual 2
11. GRAVELY Grass Collection System with Dump Hopper 200 Series Owner Operator amp Parts Manual Model 892031 ne 3 07 ted in USA TABLE OF CONTENTS Safety ocio end 3 Assembly nenn nenn nn nn 7 Removal ea ta 14 Operation 2 2 coal a ei 14 Maintenance slllleeeese eere 15 Storage ci lldia ia eee 16 Troubleshooting 16 Specifications i 16 Parts List 22 cose ABALA ieee If rne s 17 Warranty e m I n IA 24 INTRODUCTION THE MANUAL Before operation of unit carefully and completely read this Manual and the unit s Owner Operator Manual The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance All reference to left right front or rear are given from operator sitting in operation position and facing the direction of forward travel MODEL AND SERIAL NUMBERS When ordering replacement parts or Transfer making service inquiries know the model amp serial Model and Serial numbers of your number label unit from product registration here Numbers are located on the product registration form in the unit literature package They are printed on a serial number label located on the hopper of your unit Serial Number Label Figure 1 Record Unit Model and Serial numbers here PRODUCT REGISTRATION The Gravely deale
12. Ryan St P O Box 157 Brillion WI 54110 0157 920 756 2141 www ariens com ALW2 3507 Exceptions Limitations Exclusions These warranties are subject to the following conditions limitations and exclusions To obtain warranty service the following conditions must be met The purchaser must perform the maintenance and minor adjustments explained in the owner s manual The purchaser must promptly notify Ariens Company or an authorized Ariens service representative of the need for warranty service The purchaser must transport the product to and from the place of warranty service Warranty service must be performed by a respective Ariens or Gravely authorized service representative To find an Ariens or Gravely authorized service representative contact Ariens at 655 W Ryan St P O Box 157 Brillion WI 54110 0157 920 756 2141 www ariens com www gravely com This warranty is subject to the following limitations Genuine Ariens or Gravely brand service parts and accessories not purchased with the product covered by this warranty but which are later purchased and used with that product are warranted to be free from defects in material and workmanship for a period of ninety 90 days after date of purchase and Ariens Company will repair or replace any such part or accessory free of charge except for labor during that period Batteries are warranted only for a period of twelve 12 months after date of purcha
13. all baffle to blower assembly as shown in figure 10 Blower Cover and Hardware Ppt0090 Item Description ltem Description 15 Blower Assembly 16 Finger Guard 6 7 Front Baffle not 21 1 4 20 x 1 2 Hex needed on 72 Bolt decks 20 1 4 20 Locking 26 3 8 16 x 1 2 Nut Tapping Screw 47 48 Rear Baffle Figure 10 Install Blower Assembly on Deck 1 Remove discharge chute and right belt cover from the deck 2 Install the drive belt on the blower assembly NOTE The bagger kit includes three V belts that have a part number printed on each V belt Select the appropriate belt for your deck 52 inch mower deck V belt part number 07236200 60 inch mower deck V belt part number 07213200 72 inch mower deck V belt part number 07239700 Install the blower assembly on the deck and secure with the detent pin Make sure the detent pin passes through the bracket on the mower deck Idler Disengage gag y Bend tab down as needed to obtain a snug fit onto mower deck assembly ODd0234 Item Description 15 Blower Assembly Figure 11 Item Description 13 V Belt 4 Connect the drive belt to the deck pulley Blower Assembly Pulleys Compression Spring and Washers V Belt OT13024 Figure 12 NOTE To increase belt tension add washers to the compression spring Decrease tension by removing washers Four washers for 52 two washers for 60
14. cation drugs or alcohol Safe operation requires your complete and unimpaired attention at all times NEVER allow anyone to operate this unit when their alertness or coordination is impaired Wear adequate safety gear and protective gloves Wear proper footwear to improve footing on slippery surfaces DO NOT wear loose clothing or jewelry and tie back hair that may get caught in rotating parts Protect eyes face and head from objects that may be thrown from unit Wear appropriate hearing protection Avoid sharp edges Sharp edges can cut Moving parts can cut off fingers or a hand ALWAYS keep hands and feet away from all rotating parts during operation Rotating parts can cut off body parts NEVER place your hands or any part of your body or clothing inside or near any moving part while unit is running ALWAYS disengage attachment stop unit and engine remove key and allow moving parts to stop before leaving operator s position Understand How to operate all controls e The functions of all controls How to STOP in an Emergency Braking and steering characteristics e Turning radius and clearances DO NOT operate unit with bagger unless front weight is installed NEVER operate bagger if the unit s safety interlock system is not working properly Always be aware of maximum sweep of bagger when turning Always allow adequate clearance between bagger personnel and other objects when turning As grass catcher fills be alert to c
15. e N 24 24 gt Pai A o A LN B Zu NG Poi ali O e lt 2 9 ODd0436 INSTALLATION Adjust the Parking Brake NOTE The additional weight of the grass container requires a parking brake re adjustment 1 Remove the rear wheels 2 Set the spring length and return gap as shown below 1 1 4 in gt 1 16 in 1 59 mm 3 18 cm gt E OF3303 Figure 3 3 Replace the rear wheels Tighten the lug nuts to 51 72 Ib ft 69 97 Nem Assemble the Grass Container Figure 4 NOTE Use three or more people to install the collector box on the main frame The weight and bulk of the grass collector make it difficult to install safely without assistants 1 Slide the lift handle item 14 into the slot of the handle mount bracket on the collector box NOTE You may need to remove the grip on the lift handle to fit the handle through the slot 2 Connect the extension spring to the open hole in the handle mount bracket and then to the lift handle item 14 3 Connect the lift handle to the grass container with one 3 8 16 x 2 hex bolt item 27 and two 3 8 16 flange nuts item 28 4 Install the ball joint on the latch rod about half way down the threads on the latch rod so some thread is available for adjustment 5 Connect the ball joint item 29 to the latch hook on the grass conta
16. e of purchase if any product is rented or leased 2 Year Limited Lawn and Garden Commercial Warranty The Ariens Company Ariens warrants to the original purchaser that all Gravely Pro and ProMaster products manufactured by Ariens will be free from defects in material and workmanship for a period of two 2 years after the date of purchase or 1000 hours of use whichever comes first An authorized Gravely dealer will repair any defect in material or workmanship and repair or replace any defective part subject to the conditions limitations and exclusions set forth herein Such repair or replacement will be free of charge to the original purchaser labor and parts except as noted below The duration of this warranty shall be ninety 90 days after the date of purchase or 1000 hours of use whichever comes first if any product is rented or leased 3 Year Limited Sno Thro Warranty Ariens Company Ariens warrants to the original purchaser that Sno Thro products manufactured by Ariens Company will be free from defects in material and workmanship for a period of three 3 years after the date of purchase and will repair any defect in material or workmanship and repair or replace any defective part subject to the conditions limitations and exclusions set forth herein Such repair or replacement will be free of charge to the original purchaser labor and parts except as noted below The three year duration of this warranty applies o
17. ear of rotating parts Risque de blessures ne pas s approcher des pi ces en i mouvement H Evitar lesiones Mantenerse alejado de las piezas giratorias For best collection resulta trim hoses so I A CAUTION 7 AWARNING NG J USE HEARING PROTEC TION WHEN OPERATING e KEEP HANDS ANO BOOY CLEAR WHEN THIS EQUIPMENT DUMPING AND RELATCHING CONTAINER A DANGER PELIGRO POUR VITER LES BLESSURES GRAVES PARA EVITAR LESIONES GRAVES NE PAS faire fonctionner la tondeuse siles NO poner el cortac sped en funcionamiento garants la pompe herbe et la totalit de l ensacheuse ne sont pas poses Toujours porter des prot ge oreilles nos que los protectores ester lugar o la bomba del c sped y toda la embolsadora est n acoplado appropri s VENTILATEUR EN ROTATION Arr moteur el retirer la cl de contact a E achine Att Llevar siempre protecci n adecuada para los oid VENTILADOR GIRATORIO Parar el motor y quitar la llave antes de despejar el ar Esperar a que todas las piezas en movimiento se detengan Mantener a ni os y personas ajenas alejados de la unidad durante la operaci n uat Protection Stop 1d remove key before clearing arts lo stop Keep children and others away from unit while operating EEES Item Part No Qty Description 07735200 Decal Danger 07742300 Decal Warning 08088200 Decal Caution Gras
18. for two years Any defect which is the result of misuse alteration improper assembly improper adjustment neglect or accident is not covered by this warranty This warranty applies only to products purchased in the United States including Puerto Rico and Canada In all other countries contact place of purchase for warranty information Ariens may from time to time change the design of its products Nothing contained in this warranty shall be construed as obligating Ariens to incorporate such design changes into previously manufactured products nor shall such changes be construed as an admission that previous designs were defective LIMITATION OF REMEDY AND DAMAGES DISCLAIMER OF FURTHER WARRANTY Ariens Company s liability under this warranty and under Ariens Company makes no warranty express or implied any implied warranty that may exist is limited to repair of other than what is expressly made in this warranty If the law any defect in workmanship and repair or replacement of of your state provides that an implied warranty of any defective part Ariens Company shall not be liable for merchantability or an implied warranty of fitness for incidental special or consequential damages including lost particular purpose or any other implied warranty applies to profits Some states do not allow the exclusion of incidental Ariens Company then any such implied warranty is limited or consequential damages so the above limitation or to t
19. guards are in place or grass pump and entire bagger are attached OL4840 ALWAYS wear adequate hearing protection ROTATING FAN Stop engine and remove key before clearing Wait for all moving parts to stop Ni Keep children and others away from unit T while operating 2 DANGER ROTATING PARTS Avoid Injury le Stay clear of rotating parts pr OL3030 3 KEEP GUARDS IN PLACE m R Do not operate mower unless guards are in o3 operating position or bagger is attached J en OL3320 4 WARNING m Turn off blower and mower engine before dismounting or removing and cleaning fe screens hoses cone or discharge chutes os Turn off blower and mower engine before adjusting or repairing the blower unit Keep hands and feet clear of moving parts JK Keep safety shields in place and working t OL0900 5 Operation Disengage PTO blower when dumping debris To dump grass Push handle out and lift Keep hands and body clear of moving parts when dumping container Return handle to locked position Use care when tilting unit back to access tractor engine Be sure to return handle to locked position Use care when turning or backing Unit protrudes behind tractor 6 Caution De Keep hands and body clear when dumping and relatching container 7 Operation To Dump Grass Push Handle Out and Lift 8 Warning Use hearing protection whe
20. h understand the entire Safety section before Remove all debris from mesh bags before storing proceeding Remove all dirt grease leaves etc from unit IMPORTANT NEVER spray unit with high pressure Store in a clean dry area water DO NOT store unit outdoors Ensure all fasteners are properly tightened Inspect moving parts for damage and wear Touch up all rusted or chipped painted surfaces TROUBLESHOOTING PROBLEM PROBABLE CAUSE CORRECTION Collector fails to pickup 1 The dump hopper is full 1 Shut off engine remove key and empty grass or leaves hopper 2 Grass container is clogged 2 See Unclogging Grass Container on page 14 Blower Assembly stops 1 Worn or damaged V belt 1 See Replacing V Belt Figure 16 on or slows page 15 SPECIFICATIONS Model Number 89203100 Description 200 Series Bagger Added Length to Unit 27 Bagger Capacity 12 Cu Feet Added Width to Mower 12 inches Deck 16 PARTS LIST DECALS 5 AWARNING 8 FO ZU mm OPERATION Dsengoge MO lower when dumping en To amo gram puah nance ovt ond n Keep hands and body clear of moving poli anan ampeg conoce Batan Nang to wcked ponon 6 IMPORTANT sorio mona he nse ko neuen Rancio to 4 Hoses are subject to normal wear T and deterioration Check hoses eem inler ini di frequently and if they become de 2 1 3 fective install new hoses 4 DANGER PELIGRO Avoid injury Stay cl
21. hanging unit stability and control Disengage PTO when attachment is not in use ALWAYS disengage PTO stop unit and engine remove key engage parking brake and allow moving parts to stop before leaving operator s position DO NOT operate at too fast a rate DO NOT change engine governor settings or over speed engine Slow down before turning DO NOT mow near dropoffs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in DO NOT mow on wet grass Reduced traction could cause sliding DO NOT try to stabilize the machine by putting your foot on the ground Know the weight of loads Limit loads to those you can safely control and the unit can safely handle ALWAYS keep protective structures guards and panels in good repair in place and securely fastened DO NOT operate in reverse unless absolutely necessary ALWAYS look down and behind before and while backing Watch for holes ruts or bumps Uneven terrain could overturn the machine ALWAYS allow adequate clearance for unit attachments operator and objects in work area when turning Slow down before turning NEVER carry passengers If you cannot back up a slope or you feel uneasy on it do not mow it Mow up and down slopes not across them Keep all movements on the slope slow and gradual DO NOT make sudden changes in speed or direction Avoid starting or stopping on a slope Iftires lose traction
22. he duration of this warranty Some states do not allow exclusion may not apply to you limitations on how long an implied warranty lasts so the above limitation may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Ariens Company 655 W Ryan St P O Box 157 Brillion WI 54110 0157 920 756 2141 www ariens com ALW2 3507 GRAVELY 5 EPA AM E LY 655 West Ryan Street Brillion WI 54110 0157 920 756 2141 Fax 920 756 2407 www gravely com
23. hows the recommended maintenance schedule that should be performed on a regular basis MAINTENANCE SCHEDULE Service Performed Each Use Every 10 hrs Check Fasteners Inspect Bagger Parts Clean Unit Check V belt Check V belt tension after initial first two hours of use Check Fasteners IMPORTANT Be certain that all hardware is tight before each use Pay special attention to the guards and safety shields Check tool less hardware often Tighten as needed Inspect Bagger Parts Before each use inspect bagger parts for any holes abrasions or structural damage Replace any worn or damaged parts Clean Unit Clear away grass build up in bagger before and after each use Check V Belt Check V belt tension after initial first two hours of use and every 10 hours thereafter Check V belt for wear every 10 hours replace V belt if worn or deteriorated see Replacing V Belt Figure 16 on page 15 REPLACING V BELT FIGURE 16 1 Remove belt cover 2 Remove blower assembly from mower deck Remove old V belt Install new V belt on blower assembly pulley Install blower assembly to mower deck Route new V belt onto double pulley see Install Blower Assembly on Deck on page 12 oo Cc Blower Assembly Pulleys 90372 Figure 16 STORAGE Clean plastic surfaces with sponge and mild detergent WARNING AVOID INJURY Read and Dry with a soft clot
24. iner with one 5 16 24 hex nut item 31 and one 5 16 lock washer item 32 6 Connect the latch rod to the lift handle with a 3 32 x 3 4 cotter pin item 33 14 gt ZA 27 bw zz gt ge jii RE Grip N ZE 42 x 3 KN A T ESS t c NE gt RE EDS Mount 28 SE gt Y Bracket ee 28 SR 3 i Pivot Plate Latch Hook Item Description ltem Description 14 Lift Handle 31 5 16 24 Hex Nut 27 3 8 16x2 Hex 32 5 16 Lock Bolt Washer 28 3 8 16 Flange 33 Rue Ring Cotter Nuts Pin 29 Ball Joint 42 Spring 30 Latch Rod Figure 4 Install the Mounting Frame and Grass Container Figure 5 1 Remove the hardware holding the rear bumper to the unit frame and then install the left lower frame leg on the frame with three 3 8 16 x 3 hex bolts item 24 and 3 8 lock nuts item 19 Repeat for the right lower frame leg NOTE Do not remove the bumper from the unit 2 Install the main frame on the lower frame legs with two 3 4 10 x 1 1 2 hex bolts item 34 and two 3 4 10 nylon lock nuts item 35 and with two 1 2 13 x 1 hex bolts item 36 and two pivot frame handles item 37 3 Have two people hold the grass container in position while a third person connects the container to the main frame with two detent pins item 43 two 5 8 flat washers item 44 and two 5 32 x 2 5 8 hair clips item 45 Em 43 44 45 Rear Bumper 19 24 Item Description 19 3 8 16 Nyloc Nut 3 8 16 x 3 Hex Bolt 3 4 10 1 1 2 Hex Bolt 3 4 10 Nylo
25. lower Bolt Hex 62 18 x 1 75 Washer Bevelled 63 x 1 625 x 14 Weldment Impeller Bolt Hex 38 16 x 1 25 Grade 5 Nut 38 16 Nyloc Flange Maintenance Free Spindle Assembly Key Square 25 x 25 x 1 00 RC 40 50 Weldment Pulley V 3 50 x 1 004 with Key Washer Flat Steel 39 x 1 5 x 125 Bolt Hex 38 16 x 1 00 EP30 Nut Push 312 Bolt Round Head Square Short Neck 31 18 x 75 Grade 5 Nut Locking Top Flange 25 20 Nut 38 16 Nyloc Flange Weldment Blower Housing Pin Spring Ball 3750D x 1 50 Bracket Adjustable Idler Nut 31 18 Nyloc Flange Nut Spin Lock Flange 312 18 Washer Flat Steel 38 x 87 x 179 Spring Compression 092 x 77 x 3 13 Bolt Hex 31 18 x 5 50 Grade 5 Bolt Hex 38 16 x 1 75 Grade 5 Pulley Idler 4 00 Bolt Round Head Square Neck 25 20 x 75 Grade 5 Bushing Flange 265 x 437 x 250 x 750 Cable Hood Bolt Hex 25 20X 75 Grade 5 Bolt Hex 31 18X 75 Grade 5 Adapter Hose Baffle Blower 52 Baffle Blower 60 Screw Tapping 38 16 x 50 Hex Washer Head V Belt 72 Mower Deck V Belt 52 Mower Deck V Belt 60 Mower Deck Washer Flat Steel 406 x 812 x 065 Bolt Hex 38 16 x 1 00 Grade 5 Bolt Hex 31 18 x 2 00 Grade 5 Washer Flat Nylon 375 x 75 x 060 Link Idler Release Mount Idler Release Lever Lever Idler Release Bolt Hex 38 16 x 75 Grade 5 Bolt Hex 31 18 x 5 50 Grade 5 Finger Guard 52 Inch Deck Finger Guard 60 and 72 Inch Deck Bolt Hex 25 20 x 50
26. ments or accessories designed for your unit and properly installed Check attachment components frequently If worn or damaged replace with manufacturer s recommended parts Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary ASSEMBLY Item Description Qty Part Number WARNING AVOID INJURY Read and 23 Bolt 5 16 18 x 4 1 2 2 06228300 A understand the entire Safety section before 24 3 8 16 x 3 Hex Bolt 6 05957800 Proceed 25 23 64 3 8x3 1 4 Clevis Pin 2 02747500 TOOLS REQUIRED 26 3 8 16 x 1 2 Tapping Screw 4 07412900 Wrenches 7 16 1 2 9 16 27 3 8 16 x 2 Hex Bolt 1 05963300 Drill 28 3 8 16 Flange Nuts 2 06534900 ce 29 Ball Joint 1 00192400 TO 30 Laich Rod T 00192300 MEN alte 31 5 16 24 Hex Nut T 06529500 UNPACKING UNIT 32 5 16 Lock Washer 1 06308600 IMPORTANT Remove contents from carton carefully 33 Rue Ring Cotter Pin uis dis Place painted parts on a flat piece of cardboard to avoid 34 3 4 10 1 1 2 Hex Bolt 2 05959600 scratching them Please note there will be two hardware 35 3 4 10 Nylon Lock Nut 2 06540800 packages one shipped inside the grass collector and the 36 1 2 13 x 1 Hex Bolt
27. n Lock Nut 1 2 13 x 1 Hex Bolt Item 37 Description Pivot Frame Handle Left Frame Leg Main Frame 5 8 x 3 Detent Pin 5 8 Washers 5 32 x 2 5 8 Hair Pin Clips 24 39 41 43 34 35 44 36 45 Figure 5 Connect the left and right door opening linkages to the main frame with one Rue Ring cotter pin item 33 per side Test the function of the dump mechanism by pulling the lift handle away from the grass container and then lifting upward The container should pivot backwards toward the ground and the door should open Install the collector inlet item 2 on the grass container with four mounting clamps and four 14 x 3 4 panhead screws item 24 NOTE Two people should install the grass inlet Install the grass inlet from the inside of the grass container and point the inlet down to the ground Then while one person aligns the mounting clamps with the holes in the side of the aluminum container the other person tightens the machine screws Mounting Linkage Figure 6 INSTALL COUNTERWEIGHTS CAUTION Always install counterweights on front axle before operating unit with bagger attached Always remove counterweights from front axle when bagger is removed from the unit 1 Install the weight plate on the front axle with two clevis pins item 25 and hair pins item 12 2 Install the four counterweights on the bracket and secure with two 5 16 18 x 4 1 2 carriage bolts item
28. n operating this equipment OL4690 9 Important Hoses are subject to normal wear and deterioration Check hoses frequently and if they become defective install new hoses For best collection results trim hoses so there is no more than 2 inches excess hose with mower deck lowered 10 Warning 1 Turn off blower and mower engine before dismounting or removing and cleaning Screens hoses cone or discharge chutes Q o P S o Turn off blower and mower engine before adjusting or repairing the blower unit B OL0900 Keep hands and feet clear of moving parts A Keep safety shields in place and working 11 Danger Hot Surfaces DO NOT TOUCH parts which are hot from E operation Always allow parts to cool nl SAFETY RULES Read understand and follow all safety practices in this Manual Owner Operator Manual and Engine Manual before beginning assembly Failure to follow instructions could result in personal injury and or damage to unit ALWAYS remove key and wire from spark plugs on unit before assembly Unintentional engine start up can cause death or serious injury Sharp edges can cut Movement of parts can cut off fingers or a hand Wrap blade s wear sturdy gloves and use extreme caution when working near blades Installing the blower assembly on your mower requires the removal of the discharge chute deflector and belt guard Retain discharge chute hinge pin belt
29. nly if the product is put to ordinary reasonable and usual personal family or household uses If the product is put to any business commercial or industrial use then the duration of this warranty is ninety 90 days after the date of purchase or one 1 year after the date of purchase if the product is labeled as a Professional Commercial Product The duration of this warranty shall be ninety 90 days after the date of purchase if any product is rented or leased DURA CLEAN Auger Limited Lifetime Warranty Ariens Company Ariens warrants to the original purchaser that the rubber components of the DURA CLEANTM Auger manufactured by Ariens Company will be free from defects in material and workmanship and will not wear out for the life of the Sno Thro except as noted below Ariens Company will provide for the replacement of any of the rubber components of the DURA CLEAN Auger found upon examination by the Ariens Company to be defective or worn out Replacements will be supplied free of charge Labor is not included after two 2 years from the date of purchase of the Sno Thro The lifetime limited warranty shall apply if the product is put to ordinary reasonable and usual personal household use If the product is put to any business commercial industrial rental or leased use the warranty shall be against defects in material and workmanship for ninety 90 days following the date of purchase Ariens Company 655 W
30. r must register the product at the time of purchase Registering the product will help the company process warranty claims or contact you with the latest service information All claims meeting requirements during the limited warranty period will be honored whether or not the product registration card is returned Keep a proof of purchase if you do not register your unit Customer Note If the dealer does not register your product please fill out sign and return the product registration card to Gravely UNAUTHORIZED REPLACEMENT PARTS Use only Gravely replacement parts The replacement of any part on this unit with anything other than a Gravely authorized replacement part may adversely affect the performance durability and safety of this unit and may void the warranty Gravely disclaims liability for any claims or damages whether warranty property damage personal injury or death arising out ofthe use of unauthorized replacement parts DELIVERY Customer Note If you have purchased this product without complete assembly and instruction by your retailer it is your responsibility to Read and understand all assembly instructions in this manual If you do not understand or have difficulty following the instructions contact your nearest Gravely Dealer for assistance NOTE To locate your nearest Gravely Dealer go to www gravely com on the internet WARNING Improper assembly or adjustments can cause serious injury
31. s Pump 05225500 Decal Gravely 05360200 Decal Warning 05360600 Decal Important 05360300 Decal Hearing Warning 05360800 Decal Hot Surface Warning 05361000 Decal Operation 05360500 Decal Pinch Point Caution 05360400 Decal Rotating Parts Warning 05360700 Decal Lift Handle Instruction 05360900 Decal Reflective Oocooo udoocoesom NM moo oo 2 2 oo N 17 COUNTERWEIGHTS Item Part No 1 NGO 0d kh WP 06228300 01542200 07531700 06400006 02747500 00451851 06701000 Description Bolt 312 18 x 4 5 Counterweight Knob Wing 312 18 UNC Tool less hardware option Washer Flat Steel 406 x 1 50 x 245 Pin Clevis 368 373 x 3 25 Weldment Weight Plate Hair Pin ODd0326 NOTES GRASS CONTAINER ASSEMBLY Item Part No 00197800 00615701 00615702 00193700 00193500 00193600 00194000 00193400 00193000 00193300 00192900 00192800 00194100 00192700 00192600 00193100 00192500 00193200 00192400 07068800 00192300 06545600 00192200 08354400 07538700 00192100 00192000 00191900 00193800 00193900 06715100 05959600 06540800 06545500 05957800 05947100 00615703 00673600 06442800 06715000 Qty gt bh A Ss NN 3 N 39 LX N N dd dd dd N N N N N DO DO N N B Description Frame Top Main Frame Main Left Leg Frame Main Right Leg Screen Support Handle Mount Box Back and Sides Fill Gauge Box Door Frame Plastic Door Upper Door Member Door Frame Assembl
32. se on a prorated basis For the first ninety 90 days of the warranty period a defective battery will be replaced free of charge If the applicable warranty period is more than 90 days Ariens Company will cover the prorated cost of any defective battery for up to twelve 12 months after the date of purchase The following items are excluded from this warranty Engines and engine accessories are covered only by the engine manufacturer s warranty and are not covered by this warranty Peerless gearboxes and or transmissions are covered only by Peerless warranty and are not covered by this warranty Hydro Gear transmissions and or Hydro Gear drive components are covered only by the Hydro Gear warranty and are not covered by this warranty Parts that are not genuine Ariens or Gravely brand service parts are not covered by this warranty Except as specifically warranted normal maintenance services and normal replacement items such as spark plugs oil oil filters air filters mufflers belts tires shoes runners scraper blades shear bolts mower blades mower vanes headlights light bulbs knives etc are not covered by this warranty except as noted below Mufflers belts and tires on consumer lawn and garden products are warranted to the original purchaser for two years Friction discs idlers cables and electrical components on Sno Thros put to usual personal household use are warranted to the original purchaser
33. se extreme A caution when unclogging blower assembly Impeller can cut or pinch your hand even when not in operation Wear sturdy gloves when working near impeller If hose or blower assembly gets clogged stop forward motion and allow unit to clear itself If unit will not clear itself unclog the hose and or blower assembly manually as instructed below 1 Stop engine and remove ignition key Wait for all moving parts to stop 2 Remove hose from inlet on grass container figure 15 3 Remove hose from blower assembly NOTE Perform steps 4 and 5 if clog is in the hose 4 Remove clogged grass 5 Reinstall hose NOTE Perform steps 6 and 7 if clog is in blower assembly Impeller rotates when blades rotate Block blades to prevent rotation before proceeding 1 WARNING Blades rotate when impeller rotates 6 Clear grass from blower assembly 7 Reinstall hose and tighten hose clamp OPERATING TIPS e Cut grass when it is dry Cut grass in two passes when cutting thick long or wet grass Make the first cut higher than desired Make the second cut at desired height Always use full throttle when bagging MAINTENANCE Gravely Dealers will provide any service or adjustments which may be required to keep your unit operating at peak efficiency WARNING AVOID INJURY Read and A understand the entire Safety section before proceeding MAINTENANCE SCHEDULE The chart below s
34. y Pivot Bracket Linkage Pin Base Frame Pivot Mount Latch Hook Plate Base Frame Latch Hook Box Bottom Ball Joint Adjusting Screw Latch Rod Nut Adjusting Rod Linkage Spring Latch Grip Handle Handle Box Inlet Clamp Inlet Screen Box Top Aluminum Rue Lock Pins Bolt Hex 75 10 x 1 50 Grade Nut Lock 75 10 Nut Nylon Lock 375 16 Bolt Hex 375 16 x 3 0 Grade 5 Bolt Hex 50 13 x 1 Grade 5 Handle Pivot Frame Pin Detent 625 x 3 00 Washer Flat Steel 656 x 1 31 095 Pin Hair 156 x 2 625 21 BLOWER HOUSING ASSEMBLY 22 BLOWER HOUSING ASSEMBLY CONTINUED Item Part No 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 06545400 00451951 05978900 06445700 00468200 05958000 06545500 58803600 06611200 04903900 06441700 05900013 06514900 06220800 06543500 06545500 00469851 01593500 00168100 06545400 06530400 06439100 08312100 05957600 05958500 07327100 06219900 05513400 06927100 05946800 05947000 00452200 00469551 00469651 07412900 07239700 07236200 07213200 06436200 05948700 05957200 06433600 00474251 00474451 00474351 05959400 05957600 00483851 00491851 05947900 00583851 00952451 00956151 00887651 00945151 07412900 Qty ma a a aq aaa Ra a oh a i ata a a dB aa q amp dx ko ck a Ba a aa a a Oy Q a a ae Ba a a a Description Nut 31 18 Nyloc Flange Cover B
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