Graco EZ Greaser User's Manual
Contents
1. EZ Greaser Installation Instructions The EZ Greaser lubrication system is designed to lubricate 8 14 or 16 points from a single fitting all at the same time from one convenient location The EZ Greaser ensures that you are getting the proper amount of lubricant to each fitting every time Each kit comes complete with the items necessary for installation so you can get back on the road quickly and stay on the road IMPORTANT Pre grease all lube points before installing the system Make sure that each lube point will accept grease from a grease gun with minimum effort This system can deliver grease at pressures up to 1500 psi If a fitting requires extreme effort to inject grease it must be fixed before attaching the EZ Greaser to that point NOTE Do not plug any outlets on the EZ Greaser block The block will not operate correctly INSTALLATION 1 Verify the number of lubrication points and locations and inspect to ensure lube points will accommodate use of the included threaded fittings Optional press in fittings are available from your EZ Greaser Distributor See vehicle layout on page 3 2 Install mounting plate either by welding or bolting to a spot that allows easy access to the grease fitting on the top of the block and within ten 10 feet of the furthest lube point Mount block to the mounting plate 3 Remove all the existing grease fittings from the points to be attached to the EZ Greaser and replace with f2. 16 Point Manual System tie Poins Book Size TubeGoor Fiting Page 2 EZ Greaser Installation Instructions L44000 Typical vehicle layout for 16 point front end grease fitting locations E SSRS OE KITOE Ezo M Ca SS GES 5 6 2 16 4 8 10 Curbside Kingpin Tie Rod Black Lower aai Pin Blue Follow Air hose from frame to TEN k Roadside Kingpin T o Ea Drag Link og ink Tid Rod Black Tuini No Tag ri Lower King Ar _ Pin Blue Page 3 HARDWARE KIT CONTENTS ORDERING INFORMATION Elbow 3 16 TX x 1 8 P 556638 435 440 030 Connector 3 16 T x 1 8 PM 6 556644 435 460 030 Elbow ST 1 8 Pipe 15K783 509 110 000 P 563853 550 503 634 KELN Elbow ST 1 4 28 SAE 1 8 FP 15K740 550 400 800 MSP MTG Bracket 557967 550 402 770 Tie Straps 100 per pack 563770 550 402 340 Elbow 3 16 TX x 1 8 P 556638 435 440 030 Connector 3 16 T x 1 8 PM is 556644 435 460 030 Elbow ST 1 8 Pipe a ae 15K783 509 110 000 P 563855 550 503 636 KECI Elbow ST 1 4 28 SAE 1 8 FP 4 j 15K740 550 400 800 MSP MTG Bracket ooo 557967 550 402 770 Tie Straps 100 per pack it 563770 550 402 340 Elbow 3 16 TX x 1 8 P 556638 435 440 030 Connector 3 16 T x 1 8 PM a ae 556644 435 460 030 Elbow ST 1 8 Pipe 15K783 509 110 000 563864 550 503 646 Elbow ST 1 4 28 SAE 1 8 FP 6 15K740 550 400 800 MSP MTG Bracket 557967 550 402 770 Tie Straps 100 per pack 563770 550 402
3. 340 SPARE PARTS Description PartNo Old Part No si Male 90 Elbow Elbow Street Connector 3 16 556638 435 440 030 b 1 4 28SAEx 15K740 550 400 800 n 1 8 NPT 1 8 FP ANY Male Connector 4 Nylon Tie Straps 3 16 in Tube 506644 435 460 030 AE 11 5 in 100 563770 550 402 340 1 8 in NPT cs E Elbow Street Sm Da aa aa OPTIONAL CONNECTORS FOR NON REMOVABLE in NPT GREASE FITTINGS Distribution Lines 3 16 in OD Tubing Bundles Prefilled Zerk Adaptors 3 Tube Bundle lt es794 550 450 950 3 16 in Tube 550 402 870 15 ft Conn Straight 2 Tube Bundle 563792 550 450 930 EAL Zerk Adaptors 1 Tube Orange 563993 550 450 820 3 16 In Tube 20 ft Conn Elbow eas 564087 550 450 220 590 402 860 All written and visual data contained in this document are based on the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Contact us today a To receive product information or talk with a Graco representative C call 800 533 9655 or visit us online at www graco com 2006 2009 Graco Inc Form No L44000 Rev B 3 09 Printed in U S A All other brand names or marks are used for identification purposes and are trademarks of their respective owners All written and GRACO visual data contained in this document are based on the latest product information available at the time of publication Graco reserves the right to make changes at any
4. ing towards the rear of the vehicle and on a 45 angle toward the inside centerline of the vehicle Repeat for other side of the vehicle Do not attach grease tubes to hydraulic brake lines 7 Attach single Black tubes to front and rear Drag Link grease fittings Allow for movement of the arm Be sure to secure the line to the steering arm so that line moves when steering the vehicle but does not rub or slide against frame shock absorber or steering components Tubes and steering components should move as one 1 unit 8 Attach other tubes to spring pins and spring hangers as required OPERATING INSTRUCTIONS Remove the dust cover protective cap from the grease fitting on the divider module Ensure the fitting is free from dirt and contamination and connect a grease gun or low volume power grease gun to the grease fitting Pump a manual gun one time for each lube point in the system 8 strokes for 8 point system 14 strokes for the 14 point system and 16 strokes for a 16 point system Wipe off the end of the fitting and put the protective cap back onto the fitting Repeat every 2 3 weeks or more often when operating the vehicle in wet or high dust environments to flush out contaminants with fresh grease EZ Greaser Installation Instructions L44000 Kit Number 563853 Old 550 503 634 8 Point Manual System aeons Book Sze TubeGoor Fiting Lube Points Block Size Tube Color Fitting Kit Number 563864 Old 550 503 646
5. ittings according to the diagrams for the specific kit 4 Prepare tubing a Cut the outside sheath on multi tube bundles back to the point where this bundle meets the first lube point Be careful not to puncture or cut the tubes Use a Romex stripper to help prevent this damage b Peel back the outside sheath rolling it back on itself and cut off the excess Be careful not to nick or cut the remaining tubes c Align tubing with fitting and make a clean square cut with an anvil style cutter 5 Using the included diagrams route the tubing lines to the appropriate points following the color scheme on the diagrams Bundle tubes together when routing tubes from the block to the lube points Use wire ties every 6 8 inches and anchor to the frame and steering components making sure the tubes move with these objects This will assure that the tubes stay in place under normal operating conditions IMPORTANT Allow ample slack for tube movement and ease of installation A self aligned captured ferrule is supplied with all 3 16 fittings It is not necessary to remove the nut and ferrule to seat the tube into the fitting Care should be taken to make sure the tube is well seated into each fitting before tightening 6 Attach the Orange tube from the Tri tube bundle to the Upper King Pin grease fitting Attach the Blue tube to the Lower King Pin grease fitting Attach Black tube to Tie Rod grease fitting This fitting should be point
6. time without notice
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