Graco 3A1697A User's Manual
Contents
1. Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace f2. 270 272 273 274 A291 297 298 299 Part 100985 24G986 24G986 124490 124490 207123 207123 16F255 16F255 168160 168160 102814 102814 124489 245798 245798 16G707 16G707 24G726 24G726 16G692 16G692 125320 125320 16H057 15D008 260384 16J716 Parts RoadPak 24G625 24G624 Description WASHER lock ext FILTER assembly RPS 2900 Model 24G625 FILTER assembly RPS 2900 Model 24G624 FITTING tee street Model 24G625 FITTING tee street Model 24G624 UNION swivel 90 deg Model 24G625 UNION swivel 90 deg Model 24G624 FITTING nipple rdcg 1 2 x 3 8 npt Model 24G625 FITTING nipple rdcg 1 2 x 3 8 npt Model 24G624 BUSHING pipe Model 24G625 BUSHING pipe Model 24G624 GAUGE press fluid Model 24G625 GAUGE press fluid Model 24G624 PLUG pipe Model 24G625 HOSE cpld 1 4 in x 7 ft Model 24G625 HOSE cpld 1 4 in x 7 ft Model 24G624 TUBE drain Model 24G625 TUBE drain Model 24G624 HOSE suction Model 24G625 HOSE suction Model 24G624 STRAINER inlet Model 24G625 STRAINER inlet Model 24G624 SCREW mach phillips rnd hd Model 24G625 SCREW mach phillips rnd hd Model 24G624 LABEL warning multiple BOLT 3 8 16 316 sst ADAPTER bung machining PLUG 3 4 drum with hole T Refer to manual 3A1303 for individual parts list Qty D ND N sch A Replacement
3. wire SCREW mach hex HD SENSOR distance GEAR signal SCREW cap hex HD WASHER plain NUT lock hex RING sensor gear BRACKET stowing NIPPLE pipe hex ARM mtg gun UNION swivel 90 deg Model 24G629 UNION swivel 90 deg Model 24G628 GUN spray bead ARM pivot gun BRACKET mounting solenoid WASHER lock 3 8 HOSE air VALVE ball 3 8 NPT e nickel PLT Model 24G629 VALVE ball 3 8 NPT e nickel PLT Model 24G628 GUN spray auto CLAMP support arm VALVE air solenoid SCREW machine PLUG pipe SST Model 24G629 PLUG pipe SST Model 24G628 CAP dust 9 lt UAN D P NM WH H Ha sch aN A sch UI OO NH sch P ROH Tt N vo oo ND IO N 2NN AD Ref 548 549 550 552 553 554 555 556 558 559 560 561 562 566 567 568 569 570 571 572 573 574 575 576 577 578 579 581 582 583 584 585 586 588 589 A590 591 592 597 Part 113485 191102 113484 112825 113451 113467 191114 24J541 114271 24F988 124884 124884 113471 178861 100101 113695 16G833 193658 166812 100454 116940 194491 114986 114987 113326 113598 191112 101566 113161 124983 116969 16G161 100079 121939 16G167 LL5339 16H058 16H460 125220 116287 Parts Gun Arm 24G628 24G629 Description BEARING cup cone COLLAR stop SEAL grease SPRING belleville WASHER wave SCREW cap socket HD CLAMP retaining WHEEL pneumatic includes 5
4. 0172 24H322 16G830 187797 124941 124942 120066 124770 125005 125005 24H284 24G416 158491 112795 113286 155470 106228 156971 162453 208536 15B565 104984 118457 100509 115841 206966 125276 117560 15A464 16G703 A287 189285 A288 16C394 Description SCREW set sch COLLAR locking pressure knob KNOB pressure PUMP compressor air PULLEY idler a section belt BELT v a section BELT poly v COVER belt assy painted COVER belt air compressor paint SPACER duct FITTING long elbow hydraulic FITTING elbow hydraulic FITTING elbow hudraulic FITTING tee 1 2 jic swivel Model 24G625 Model 24G624 HOSE coupled PTFE TANK air assembly FITTING nipple REGULATOR unloader VALVE safety 150 psi FITTING swivel union 90 degree FITTING tee street FITTING nipple short FITTING 1 4 npsm x 1 4 npt COUPLER line air VALVE ball FITTING tee pipe GAUGE panel mount PLUG pipe FITTING elbow HOSE coupled HOSE air 3 8 SCREW set socket head LABEL control LABEL Roadlazer Roadpak side LABEL caution LABEL iso pinch hazard icon Q lt NA sch psa au sch DN ND A So cxa N sch sch a do do do sch sch NN A Replacement Danger and Warning labels tags and cards are available at no cost 11 Parts RoadPak 24G625 24G624 continued Parts RoadPak 24G625 24G624 continued ti169
5. 0317 120317 80 120226 142 16G034 221 16G784 222 16G414 16G414 223 120140 120140 224 120304 120304 2254 24G767 24G767 226 15G783 15G783 227 16G037 16G037 230 16G421 16G421 231 16J511 16J511 232 237686 3A1697A Description SCREW mach sitd hex wash hd Model 246625 SCREW mach sitd hex wash hd Model 246624 WASHER plain NUT lock NUT lock hex BOLT hex hd 3 8 x 2 5 SCREW cap hex hd Model 24G625 SCREW cap hex hd Model 24G624 SHIELD pump Model 246625 SHIELD pump Model 246624 SCREW mach pnh Model 24G625 SCREW mach pnh Model 24G624 NUT wing Model 246625 NUT wing Model 246624 SCREW hex hd flange HOSE coupled PLATE pump mounting painted BRACKET ball valve Model 24G625 BRACKET ball valve Model 24G624 VALVE ball assembly Model 24G625 VALVE ball assembly Model 24G624 FITTING nipple straight Model 24G625 FITTING nipple straight Model 24G624 PUMP RPS 2900 Model 24G625 PUMP RPS 2900 Model 24G624 HOSE coupled Model 24G625 HOSE coupled Model 246624 HOSE coupled Model 246625 HOSE coupled Model 246624 BRACKET sensor Model 24G625 BRACKET sensor Model 24G624 SENSOR gallon counter Model 24G625 SENSOR gallon counter Model 24G624 WIRE ground assembly w clamp Qty 4 2 Y 00 OO N A N D D D D ND 1 Ref 233 240 241 242 243 244 245 246 268
6. 040 102040 100527 111040 125070 100052 114246 105171 105171 113491 125220 108481 100450 110755 110755 159346 159346 104765 24G715 16G572 124935 605358 16G406 119971 125073 24J517 15G812 3A1697A Description SCREW mach sltd hex wash hd WASHER plain SCREW cap hex hd WASHER flat NUT lock WASHER WASHER lock 3 8 SCREW cap flange head SCREW cap flange head NUT hex flanged NUT lock hex Model 24G625 NUT lock hex Model 24G624 WASHER plain NUT lock insert nylock 5 16 SCREW cap hex head WASHER lock SCREW set SCREW cap hex 1 4 x 2 25 Model 24G625 SCREW cap hex 1 4 x 2 25 Model 24G624 CLAMP wire CLAMP cushion support type loop SCREW cap hex hd SCREW cap hex hd WASHER plain Model 24G625 WASHER plain Model 24G624 WASHER Model 24G625 WASHER Model 24G624 PLUG pipe headles FRAME weldment Powerpak SUPPORT cooler left painted ENGINE gasoline 18 HP Kohler KEY sprocket PULLEY drive FAN CABLE elec battery positive KIT pump hydraulic includes 276 275 99 98 12 13 PULLEY pump Qty 11 aa R O N OR 1 00 O1 O0 N ld POR OI zl MA ND sch ech Ref 97 98 99 100 101 102 103 108 111 112 115 116 127 129 138 145 146 147 148 149 150 151 152 153 154 159 166 167 168 169 202 205 275 276 285 Part 100002 156767 15B438 16E739 124880 124926 12
7. 16G038 143 16G035 155 801972 156 115753 157 107069 158 803525 178 24F922 179 24H360 227 16G037 250 16G756 251 16G710 252 16G758 260 16G722 261 16H081 262 16H082 285 16G703 A287 189285 292 16G757 293 16G162 Description FITTING tee 3 4 jic x 3 4 sae CAP breather filler LABEL caution LABEL hydraulic fluid KIT install 6 gal fuel tank includes 130A 130B 130C CAP 3 5 in carb compliant gas TUBE pickup 6 gallon tank GROMMET FKM BRACKET mounting fuel tank CLAMP hose cushion 7 8 ID HOSE coupled HOSE coupled HOSE coupled PAD battery BATTERY 33 AH sealed CLAMP battery BOLT battery BOARD innerconnect JUNCTION BOX Roadpak sys tem painted HOSE coupled STRAP cartridge mounting CATRIDGE fuel vapor carbon BRACKET cartidge mount HOSE 1 4 in low perm 3 ft HOSE 3 16 in low perm 15 in HOSE 1 4 in low perm 2 ft LABEL Roadlazer Roadpak side LABEL caution CLAMP hose 1 4 in CLAMP hose 3 16 in Qty sch la PO ND NM a D 8 D D ND D N A Replacement Danger and Warning labels tags and cards are available at no cost 13 Parts Pointer System 24G634 Parts Pointer System 24G634 Parts List Pointer System 24G634 Ref 351 352 353 354 355 356 357 358 359 360 361 362 363 14 Part 191692 24F989 224136 111145 191691 191694 105431 101566 100017 109570 801020 195202 115479 Descri
8. 25 529 STRAP retaining FORK caster HOSE coupled 3 8 in X 20 ft Model 24G629 HOSE coupled 3 8 in X 20 ft Model 24G628 SCREW cap hex HD PAD foam SCREW cap hex HD CLAMP hose HOSE air SPACER seal JACKET scuff 15 ft SCREW cap hex HD SCREW cap sh 5 16 18 SPACER BOLT shoulder sch NUT lock BEARING RING retaining internal WHEEL traverse NUT lock SCREW flange hex HD SCREW cap sch 10 24 X 3 75 NUT lock CABLE control WASHER lock spring SCREW plastite 8 hex wash HD HOSE bead 3 4 in clear TIP spray RAC 5 striping LABEL injection hazard iso symb SLEEVE durawrap velcro CLAMP cushion support type loop WASHER SST external star washer Q lt AASA NGO N 3 WAN 22 gt NNNN NNANARAARAOAN N NON N _ A Replacement Danger and Warning labels tags and cards are available at no cost 17 Parts Gun Arm Beam 24G630 Parts Gun Arm Beam 24G630 Parts List Gun Arm Beam 24G630 Ref Qty 701 702 703 704 705 706 707 708 709 18 Part 24G842 113682 290159 191089 100469 125205 108450 160641 16F422 Description BEAM gun arm adjustable PLUG tubing LABEL reflective HANDLE beam SCREW cap hex HD NUT lock nylon 3 8 16 PIN cotter WASHER packing GRIP handle D IO D D N D D N 3A1697A Notes Notes 3A1697A 19
9. 31 801020 55 16J471 153 162453 181 16G777 182 24F496 183 157785 184 113292 185 191222 186 104663 187 111834 3A1697A Description WASHER plain NUT lock CAPSCREW BOLT WASHER plain SCREW cap hex hd NUT lock hex GROMMET FITTING 1 4 npsm x 1 4 npt PLATE mount bead tank painted TANK bead 36 gal painted FITTING swivel VALVE ball 3 way FITTING PLUG pipe NIPPLE pipe hex Qty 13 NONNA BR O0 A 0 Ref 188 189 190 191 192 193 194 195 196 197 198 203 204 277 278 289 Part 157191 158683 113291 108124 159239 166999 113319 164259 100840 100030 104655 16H355 191643 24J348 119771 16H060 Description FITTING adapter 1 2 npt x 3 4 npt FITTING elbow 90 deg REGULATOR air VALVE safety 75 psi FITTING nipple pipe rdcg FITTING elbow street FITTING air FITTING elbow street FITTING elbow street BUSHING GAUGE press air TUBE drain HOSE air 3 8 COVER bead tank STRAP cover LABEL pressure on off Parts RoadPak 24G625 24G624 continued Parts RoadPak 24G625 24G624 continued ti16962a 3A1697A 10 Parts RoadPak 24G625 24G624 continued Parts List RoadPak 24G625 24G624 continued Ref 23 24 32 33 39 40 41 82 83 84 85 88 90 95 96 Part 112774 108851 111803 100132 101566 100731 100133 110963 111193 112958 102
10. 67a 12 3A1697A Parts RoadPak 24G625 24G624 continued Parts List RoadPak 24G625 24G624 continued 126A 126B 126C 126D 126E 126F 126G 126H 126J Part 112774 100022 102040 100521 100527 111040 105171 113491 C20474 120339 108481 100016 100015 120463 111714 110755 159346 801958 801959 16G576 16G574 16G578 16G580 287925 15H480 24G984 15G545 120064 120137 124769 100737 15H247 120315 120310 15H246 3A1697A Description Qty SCREW mach sltd hex wash hd 8 SCREW cap hex hd 4 NUT lock hex 13 SCREW cap hed hd 2 WASHER plain 12 NUT lock insert nylock 5 16 8 SCREW cap hex 1 4 x 2 1 4 CLAMP wire SCREW self tapping WASHER fender SCREW cap hex hd WASHER lock NUT hex mscr SCREW mach fill hd SCREW mach pnh WASHER plain WASHER PROTECTOR terminal red TERMINAL protector black COVER fan top painted SUPPORT cooler right painted SUPPORT cooler front painted COVER belt lower painted COOLER oil BAR support RESERVOIR hydraulic RPS 2900 RESERVOIR painted FITTING elbow hydraulic FITTING suction FITTING elbow male 1 jic x 1 sae PLUG pipe CAP filter hydraulic O RING packing FILTER hydraulic fluid HOUSING iii sch zk zk zk zk zk P II NN D NOD sch CO Ref Part 126K 124768 126M 116915 A126N 189285 126P 198585 130 24H257 130A 16G721 130B 16G720 130C 16G754 131 16G778 138 125005 140 16G033 141
11. Danger and Warning labels tags and cards are available at no cost Parts Filter Assembly 24G986 Parts Filter Assembly 24G986 z 240A 240C 2408 240D 240E e na pm a ng e U 240K 240N lo praan ih d y 240R e a Nai P SS mp EN X 240P 240S S 240G ti16995a 240H 6 3A1697A Parts List Filter Assembly 24G986 Ref Part 240A 15C765 240B 117285 240C 15C766 240D 244071 240E 15G649 240F 124488 240G 16F255 240H 16F254 3A1697A Description CAP filter PACKING o ring TUBE diffusion FILTER 30 mesh ultra BASE filter BUSHING pipe FITTING nipple rdcg 1 2 x 3 8 npt FITTING nipple rdcg 5 8 x 1 4 npt Ref 240K 240M 240N 240P 240R 240S 240U 240V Part 287968 193710 193709 287879 114708 15G563 116424 114797 Parts Filter Assembly 248986 Description Qt FITTING union adapter SEAL seat valve SEAT valve VALVE drain assy includes 240V SPRING compression HANDLE valve NUT cap GASKET Parts RoadPak 24G625 24G624 continuted Parts RoadPak 24G625 24G624 continuted ti16966a 8 3A1697A Parts RoadPak 24G625 24G624 continuted Parts List RoadPak 24G625 24G624 continued Ref Part 2 108851 5 101566 27 116935 28 516595 29 109570 30 100017
12. HD 1 327 125060 RECEIVER hitch pin and clip 313 186812 CHAIN ground 3 5 HP 24G626 only 314 191099 CLAMP wedge 328 24G840 INSERT hitch Roadpak painted 315 801020 NUT lock hex 2 24G626 only 316 16G056 BRACE L bracket painted 246627 only sch sch sch sch o qd 3A1697A 15 Parts Gun Arm 24G628 24G629 Parts Gun Arm 24G628 24G629 524 e X 532 546 533 589 520 1 Ng fo 561 503 569 ti16970a 16 3A1697A Parts List Gun Arm 24G628 24G629 Ref 501 502 503 504 505 506 507 508 509 510 512 513 514 515 518 519 520 521 522 523 524 525 526 527 528 529 530 531 532 533 534 535 536 537 538 539 541 542 543 544 546 547 Part 113304 123885 260212 112405 113454 24F984 113600 238321 100023 111040 24F987 100450 191264 113664 102040 16G051 16G057 16G052 113491 103547 15E943 101147 109570 801020 24F985 111834 191164 207123 207123 246979 191163 24H015 100133 191191 24F607 24F607 24G980 191218 16G049 802277 101748 101748 113453 3A1697A Description CLAMP cam over SWITCH safety SCREW hex washer hd thd form NUT lock BUSHING oilite BRACKET traverse SHOCK gas ARM wishbone WASHER flat NUT lock insert nylock 5 16 BEAM boom SCREW cap hex HD SPACER gas spring SCREW cap hex HD NUT lock hex COVER solenoid COVER sprocket SHIELD sensor CLAMP
13. Parts G GRACO RoadLazer RoadPak Line Striping System a For the Application of Road Marking and Reflective Coatings For Professional Use Only Important Safety Instructions For complete warnings and safety instructions see RoadLazer RoadPak Line Striper System manual Save these instructions P7 y e yy GS YS 2 Y RY ti15835a HO03 PROVEN QUALITY LEADING TECHNOLOGY Contents Contents Pump Assembly Bead Tank Assembly RoadLazer RoadPak Module 24G625 24G624 Engine and Compressor Assembly ti16963a Assembly Hydraulic Pump Page 12 Page 10 3A1697A Contents Contents Adjustable Gun Arm Beam 24G630 Pointer System 24G634 Page 18 Page 14 Single Hitch Mounting Frame 24G626 Slide in Mounting Frame 24G627 RoadPak Gun Arm 24G628 24G629 Vs ss Y ti16964a 3A1697A 3 Parts RoadPak 24G625 24G624 Parts RoadPak 24G625 24G624 227 225 1_ 270 80 Ii 299 Vas See page 6 Ng 272 298 KI ee ea 297 NI 274 5 H 273 ti16965a 4 3A1697A Parts List RoadPak 24G625 24G624 Ref Part 1 112774 112774 2 108851 5 101566 15 102040 28 516595 34 110982 110982 50 16H585 16H585 51 111235 111235 52 12
14. ered to ISO 9001 www graco com Revision A 03 2011
15. incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et procedures judiciaires ex cut s donn s ou intentes a la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call 1 800 690 2894 to identify the nearest distributor All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Original instructions This manual contains English MM 341697 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 Copyright 2010 Graco Inc is regist
16. ption BRACKET support ARM extention guide CLAMP extension KNOB pronged BRACKET mount BAR lock SCREW manifold NUT lock SCREW cap hex HD WASHER plain NUT lock hex ROD indicator FASTENER w chain Qty DD BD NON 3A1697A Parts Slide in Mounting Frame 24G627 Single Hitch Mounting Frame 246626 Parts Slide in Mounting Frame 24G627 Single Hitch Mounting Frame 24G626 24G627 Only ti16928a 315 328 323 312 Nag LS Lan G 326 gt SE NK 327 Est 325 324 24G626 Only Parts List Slide in Mounting Frame 24G627 Single Hitch Mounting Frame 24G626 Ref Part Description Qty Ref Part Description Qty 301 238301 BRACKET guide 1 317 115211 SCREW cap hex HD 2 302 24G982 BRACKET mounting arm gun 1 24G627 only painted 318 100017 SCREW cap hex HD 8 303 24G981 BRACKET hitch arm gun painted 304 24F991 EXTENSION frame 24G627 only 305 100454 SCREW cap hex HD 306 101566 NUT lock 1 24G627 only 2 319 100023 WASHER flat 4 320 M71635 CLAMP hose 4 321 115473 PIN hitch 307 109570 WASHER plain 2 322 802277 SCREW machine 308 111040 NUT lock insert nylock 5 16 3 323 24F497 ROD tensioner 24G626 only 309 113304 CLAMP cam over 2 324 110947 WASHER plain 24G626 only 2 2 6 1 2 6 4 O1 310 113451 WASHER wave 325 101015 WASHER lock 24G626 only 311 113467 SCREW cap socket HD 326 C19187 NUT nex 24G626 only 312 124869 SCREW cap hex
17. ree of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect
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